ECU INFINITI QX56 2010 Factory Service Manual

BRC-108
< SYMPTOM DIAGNOSIS >[VDC/TCS/ABS]
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL
VEHICLE JERKS DURING
VDC/TCS/ABS CONTROL
Diagnosis ProcedureINFOID:0000000005148091
1.SYMPTOM CHECK
Check if the vehicle jerks during VDC/TCS/ABS control.
Is the inspection result normal?
YES >> Normal.
NO >> GO TO 2
2.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis of ABS actuator and electric unit (control unit). Refer to \
BRC-23, "
CONSULT-III Func-
tion (ABS)".
Are self-diagnosis results indicated?
YES >> Check corresponding items, make repairs, and perform ABS actuator and electric unit (control
unit) self-diagnosis. Refer to BRC-23, "
CONSULT-III Function (ABS)".
NO >> GO TO 3
3.CHECK CONNECTOR
• Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector and check
terminal for deformation, disconnection, looseness, etc.
• Securely connect connectors and perform ABS actuator and electric unit (control unit) self-diagnosis. Refer
to BRC-23, "
CONSULT-III Function (ABS)".
Are self-diagnosis results indicated?
YES >> If poor contact, damage, open or short circuit of connector terminal is found, repair or replace.
NO >> GO TO 4
4.CHECK ECM AND TCM SELF-DIAGNOSIS RESULTS
Perform ECM and TCM self-diagnosis.
Are self-diagnosis results indicated?
YES >> Check the corresponding items. • ECM: Refer to EC-63, "
CONSULT-III Function (ENGINE)".
• TCM: Refer to TM-32, "
CONSULT-III Function (TRANSMISSION)".
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-116, "
Removal and Installa-
tion".
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BRM-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION BRM
A
B
BRM
N
O P
CONTENTS
BODY REPAIR
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Handling Precaution For Plastics ..............................3
SERVICE INFORMATION ............................6
BODY REPAIR ...................................................6
Body Mounting ..................................................... .....6
Body Exterior Paint Color .........................................7
Body Component Parts ............................................8
Corrosion Protection ................................................13
Body Sealing ...........................................................16
Body Construction ...................................................20
Body Alignment .......................................................20
Handling Precaution for Plastics ..............................35
Precaution in Repairing High Strength Steel ...........38
Foam Repair ............................................................40
Replacement Operation ...........................................41
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CCS-2
DTC 98 GEAR POSITION .................................41
DTC 98 GEAR POSITION ................................... ...41
DTC 102 LASER STAIN ....................................42
DTC 102 LASER STAIN ...................................... ...42
DTC 103 LASER SENSOR FAIL .......................43
DTC 103 LASER SENSOR FAIL ......................... ...43
DTC 104 LASER AIMING INCMP .....................44
DTC 104 LASER AIMING INCMP ....................... ...44
DTC 107 LASER COMM FAIL ..........................45
DTC 107 LASER COMM FAIL ............................ ...45
DTC109 LASER HIGH TEMP ............................46
DTC 109 LASER HIGH TEMP ............................ ...46
ECU DIAGNOSIS ..................................... ...47
ICC UNIT ............................................................47
Terminal and Reference Va lue for ICC Unit ...........47
Wiring Diagram .................................................... ...48
Fail Safe .................................................................55
Diagnostic Trouble Code (DTC) Chart ....................56
SYMPTOM DIAGNOSIS .............................58
INTELLIGENT CRUISE CONTROL SYSTEM
SYMPTOMS .................................................... ...
58
Symptom Chart .................................................... ...58
MAIN SWITCH DOES NOT TURN ON, MAIN
SWITCH DOES NOT TURN OFF ......................
59
Diagnosis Procedure ........................................... ...59
ICC SYSTEM CANNOT BE SET (MAIN
SWITCH TURNS ON/OFF) ................................
60
Diagnosis Procedure ........................................... ...60
ICC STEERING SWITCH (OTHER THAN
MAIN SWITCH) DOES NOT FUNCTION ..........
61
Diagnosis Procedure ........................................... ...61
ICC SYSTEM DOES NOT CANCEL WHEN A/
T SELECTOR LEVER SETS ON "N" ................
62
Diagnosis Procedure ............................................ ...62
CHIME DOES NOT SOUND ..............................63
Diagnosis Procedure ............................................ ...63
DRIVING FORCE IS HUNTING .........................64
Diagnosis Procedure ............................................ ...64
ICC SYSTEM FREQUENTLY CANNOT DE-
TECT THE VEHICLE AHEAD/ DETECTION
ZONE IS SHORT ...............................................
65
Diagnosis Procedure ...............................................65
THE SYSTEM DOES NOT DETECT THE VE-
HICLE AHEAD AT ALL .....................................
66
Diagnosis Procedure ............................................ ...66
NORMAL OPERATING CONDITION ................67
Description ........................................................... ...67
PRECAUTION ............................................69
PRECAUTIONS .............................................. ...69
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
69
ICC System Service ................................................69
PREPARATION ..........................................70
PREPARATION .............................................. ...70
Special Service Tool ............................................ ...70
ON-VEHICLE REPAIR ...............................71
ICC C/U ..............................................................71
ICC Unit ............................................................... ...71
ICC SENSOR INTEGRATED UNIT ...................72
ICC Sensor .......................................................... ...72
ICC STEERING SWITCH ..................................73
Removal and Installation .........................................73
Revision: April 20092010 QX56

CCS-18
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
ERASING ON BOARD SELF-DIAGNOSIS
1. Stop the vehicle and turn ignition switch OFF.
2. Start engine and start on board self-diagnosis.
3. During on board self-diagnosis, press CANCEL switch 5 times,
and DISTANCE switch 5 times in this order.
NOTE:
• Press them within 10 seconds after pressing CANCEL switch
at first.
• When operation is not completed within 10 seconds, start again from step 2 above.
4. DTC 55 will be shown. NOTE:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
CONSULT-III Function (ICC)INFOID:0000000005145984
DESCRIPTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
WORK SUPPORT
Cause of Auto-Cancel Display Item List
×: Applicable
PKIB8373E
Test mode Function
Work Support • Monitors aiming direction to facilitate laser beam aiming operation.
• Indicates causes of automatic cancellation of the ICC system.
Self Diagnostic Result Displays malfunctioning system memorized in ICC sensor integrated unit.
Data Monitor Displays real-time input/output data of ICC sensor integrated unit.
Active Test Enables operation check of electrical loads by sending driving signal to them.
ECU Identification Displays part number of ICC sensor integrated unit.
Work support item Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
For the adjustment procedure, refer to
CCS-5, "
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement".
Cause of cancellationVehicle-to-vehi-
cle distance
control modeConventional
(fixed speed)
cruise control
mode
Description
OPERATING WIPER ×Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ×ABS function was operated.
OPERATING TCS ××TCS function was operated.
OPERATING VDC ××VDC function was operated.
OPE SW VOLT CIRC ××Outside the standard control switch input voltage was detected.
ECM CIRCUIT ××ECM did not permit ICC operation.
LASER SUN BEAM ×Intense light such as sunlight entered ICC sensor integrated unit
light sensing part.
LASER TEMP ×Temperature around ICC sensor integrated unit became low.
OP SW DOUBLE TOUCH ××ICC steering switches were pressed at the same time.
WHL SPD ELEC NOISE ××Wheel speed sensor signal caught electromagnetic noise.
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CCS
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
CCS-21
< FUNCTION DIAGNOSIS >
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N P ANOTE:
• Never perform the active test while driving.
• “Active Test” cannot be started while ICC system warning lamp illuminates.
ECU IDENTIFICATION
Displays the part number of t he ICC sensor integrated unit.
Active test item Function
ICC BUZZER Activates/deactivates the ICC buzzer.
METER LAMP Turns ON/OFF the MAIN switch indicator and ICC system warning lamp.
NOTE:
Start the engine and perform active test.
STOP LAMP Drives the ICC brake hold relay and turns ON/OFF the stop lamp.
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CCS
DTC 12 VDC CONTROL UNITCCS-23
< COMPONENT DIAGNOSIS >
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DTC 12 VDC CONTROL UNIT
DTC 12 VDC CONTROL UNITINFOID:0000000005145986
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.DIAGNOSIS CHECK
Perform self-diagnosis of ABS actuator and electric unit (control unit).
Is malfunction indicated?
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to CCS-
8, "ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK CONNECTOR ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit, and ABS act uator and electric unit (control unit) connectors, and connect them
securely again. Erase DTC, then perform self-diagnosis of ICC system again.
Does the DTC return?
YES >> Poor connector connection. Check connector hous ing for disconnected, loose, bent and collapsed
terminals. If any malfunction is detected, repa ir as necessary. Erase DTC and perform ICC sys-
tem running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 3
3.CHECK HARNESS BETWEEN ICC UNIT AND ABS AC TUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit and ABS actuat or and electric unit (control
unit) connectors.
3. Check continuity between ICC unit harness connector B13 ter- minal 10, and ABS actuator and electric unit (control unit) con-
nector E125 terminal 7.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> • Repair harness between ICC unit, and ABS actuator and electric unit (control unit).
• Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
Continuity should exist.
WKIA3616E
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CCS
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2
CCS-25
< COMPONENT DIAGNOSIS >
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DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2INFOID:0000000005145988
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors and connect them secu rely again. Erase DTC, then perform self-diagno-
sis of ICC system again.
Does the DTC reset?
YES >> GO TO 2
NO >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-nals. If any malfunction is detected, repair as as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2.CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT
1. Turn ignition switch ON.
2. Check voltage between ICC unit harness connector B17 termi- nals 33, 42 and ground.
Does battery voltage exist?
YES >> GO TO 3
NO >> • Repair ICC unit power supply harness. • Erase DTC and perform ICC system running test.Refer to CCS-8, "
ACTION TEST : ICC System Run-
ning Test".
3.CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors.
3. Check continuity between ICC unit harness connector B13 ter- minals 19, 20, and connector B17 terminal 46 and ground.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit" . Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test" .
NO >> • Repair ICC unit ground harness. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test" .
Battery voltage should exist.
SKIA1173E
Continuity should exist.
SKIA6650E
Revision: April 20092010 QX56

CCS-28
< COMPONENT DIAGNOSIS >
DTC 45 BRAKE SW/STOP L SW
DTC 45 BRAKE SW/STOP L SW
DTC 45 BRAKE SW/STOP L SWINFOID:0000000005145991
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.ECK CONNECTORS FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors and connect them secu rely again. Erase DTC, then perform self-diagno-
sis of ICC system again.
Does the DTC reset?
YES >> • Poor connector connection. • Check connectors. Check connectors housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With data monitor, check if “STOP LAMP SW” and “BRAKE SW” are operating normally.
Do the monitor items display properly?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase DTC and perform ICC system running test.
Refer to CCS-8, "
ACTION TEST : ICC System Running Test" .
NO >> • BRAKE SW: GO TO 3
• STOP LAMP SW: GO TO 5
3.ICC BRAKE SWITCH INSTALLATION AND ADJUSTMENT INSPECTION
Check ICC brake switch for proper installation and adjust if necessary.
Does ICC brake switch operate normally?
YES >> GO TO 4
NO >> After adjustment, erase DTC and perform ICC system running test. Refer to \
CCS-8, "
ACTION
TEST : ICC System Running Test" .
4.CHECK ICC BRAKE SWITCH
Check ICC brake switch.
Does the ICC brake switch check OK?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase DTC and perform ICC system running test.
Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Refer to CCS-8,
"ACTION TEST : ICC System Running Test".
5.CHECK STOP LAMP ILLUMINATION
Check stop lamp illumination.
Do the stop lamps operate normally?
YES >> GO TO 6
NO >> • Check stop lamp circuit. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
6.CHECK ICC BRAKE HOLD RELAY
Revision: April 20092010 QX56

CCS-30
< COMPONENT DIAGNOSIS >
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRCINFOID:0000000005145992
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ECM CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ECM connector and connect it securely again. Erase DTC, then perform self-diagnosis of ICC
system again.
Does the DTC reset?
YES >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-
nals. If any malfunction is detected, repair as as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK ICC STEERING SWITCH
Check ICC steering switch.
Does the ICC steeri ng switch check OK?
YES >> GO TO 3
NO >> Replace ICC steering switch assembly. Refer to CCS-73, "
Removal and Installation". Erase DTC
and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running
Te s t".
3.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM and spiral cable connectors.
3. Check continuity between ECM harness connectors E16 and F54 terminals 67, 99 and spiral cable harness connector M30
terminals 33, 34.
Does continuity exist?
YES >> GO TO 4
NO >> • Repair harness between ECM and spiral cable. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
4.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (A) (to vehicle) terminals 33, 34 and spiral cable (B) (to switch) terminals 14,15.
Does continuity exist?
YES >> Replace ECM. Erase DTC and perform ICC system run- ning test. Refer to CCS-8, "
ACTION TEST : ICC System
Running Test".
NO >> • Replace spiral cable. Refer to SR-7, "
Removal and
Installation".
67 - 33, 99 - 34
Continuity should exist.
WKIA1928E
34 - 14, 33 - 15Continuity should exist.
WKIA4572E
Revision: April 20092010 QX56

CCS
DTC 96 NP RANGECCS-39
< COMPONENT DIAGNOSIS >
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DTC 96 NP RANGE
DTC 96 NP RANGEINFOID:0000000005145996
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ICC UNIT CONNECTORS
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors and connect them securely again. Erase DTC, then perform self- diagnosis of ICC system again.
Does the DTC reset?
YES >> GO TO 2
NO >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-nals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2.CHECK NP RANGE SWITCH SIGNAL
With data monitor, check that “NP RANGE SW” operates normally.
Does the "NP RANGE SW" monitor item operate normally?
YES >> Perform TCM diagnosis. Refer to TM-30, "Introduction".
NO >> GO TO 3
3.CHECK HARNESS BETWEEN ICC UNIT AND TCM
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors and A/T assembly har- ness connector.
3. Check continuity between ICC unit harness connector B13 ter- minal 7 and A/T assembly harness connector F9 terminal 9.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> • Repair harness between ICC unit and TCM. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
7 - 9 Continuity
should exist.
SKIA5982E
Revision: April 20092010 QX56