INFINITI QX56 2010 Factory Service Manual

EC-498
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Heated Oxygen sensor 2 Heater
INFOID:0000000005149523
Crankshaft Position Sensor (POS)INFOID:0000000005149524
Refer to EC-203, "Component Inspection".
Camshaft Position Sensor (PHASE)INFOID:0000000005149525
Refer to EC-207, "Component Inspection".
Throttle Control MotorINFOID:0000000005149526
Fuel InjectorINFOID:0000000005149527
Fuel PumpINFOID:0000000005149528
Resistance [at 25 °C (77 °F)] 8 - 10 Ω
Resistance [at 25°C (77 °F)] Approximately 1 - 15 Ω
Resistance [at 10 - 60°C (50 - 140 °F)] 11.1 - 14.5Ω
Resistance [at 25 °C (77 °F)] 0.2 - 5.0 Ω
Revision: April 20092010 QX56

EM-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EM
A
EM
N
O P
CONTENTS
ENGINE MECHANICAL
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Drain Engine Coolant .........................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket ............................... ......5
PREPARATION ............................................6
PREPARATION .............................................. .....6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................8
FUNCTION DIAGNOSIS ..............................10
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
10
NVH Troubleshooting - Engine Noise ................. ....10
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
11
ON-VEHICLE MAINTENANCE ....................13
DRIVE BELTS ................................................ ....13
Exploded View .................................................... ....13
Checking Drive Belts ...............................................13
Removal and Installation .........................................13
Drive Belt Auto Tensioner and Idler Pulley ......... ....14
AIR CLEANER FILTER ......................................15
Exploded View .................................................... ....15
Removal and Installation (Viscous paper type) .......15
SPARK PLUG ...................................................16
Exploded View ..................................................... ....16
Removal and Installation .........................................16
CAMSHAFT VALVE CLEARANCE ..................18
Valve Clearance ......................................................18
COMPRESSION PRESSURE ...........................23
Checking Compression Pressure ............................23
ON-VEHICLE REPAIR .................................24
ENGINE ROOM COVER ...................................24
Removal and Installation ..................................... ....24
AIR CLEANER AND AIR DUCT .......................25
Exploded View .........................................................25
Removal and Installation .........................................25
INTAKE MANIFOLD .........................................26
Exploded View .........................................................26
Removal and Installation .........................................26
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
30
Exploded View .........................................................30
Removal and Installation .........................................30
OIL PAN AND OIL STRAINER .........................33
Exploded View .........................................................33
Removal and Installation .........................................33
IGNITION COIL .................................................37
Exploded View .........................................................37
Removal and Installation .........................................37
ROCKER COVER .............................................38
Exploded View .........................................................38
Removal and Installation .........................................38
FUEL INJECTOR AND FUEL TUBE ................40
Exploded View .........................................................40
Removal and Installation .........................................40
Revision: April 20092010 QX56

EM-2
TIMING CHAIN ............................................... ...44
Exploded View ..................................................... ...44
Removal and Installation ........................................45
CAMSHAFT .......................................................53
Exploded View ..................................................... ...53
Removal and Installation ........................................53
Inspection after Installation .....................................62
OIL SEAL ........................................................ ...64
Removal and Installation of Valve Oil Seal .......... ...64
Removal and Installation of Front Oil Seal .............64
Removal and Installation of Rear Oil Seal ..............66
CYLINDER HEAD ..............................................68
Exploded View ..................................................... ...68
Removal and Installation ........................................68
Exploded View ........................................................70
Disassembly and Assembly ....................................70
Inspection After Disassembly .................................72
REMOVAL AND INSTALLA TION ..............78
ENGINE ASSEMBLY ..................................... ...78
Exploded View ..................................................... ...78
Removal and Installation .........................................78
DISASSEMBLY AND ASSE MBLY ............82
ENGINE UNIT ....................................................82
Exploded View ..................................................... ...82
Disassembly and Assembly ....................................83
Inspection After Disassembly ..................................90
HOW TO SELECT PISTON AND BEARING ...101
How to Select Piston and Bearing ....................... .101
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
108
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
108
Standard and Limit ............................................... .108
Revision: April 20092010 QX56

PRECAUTIONSEM-3
< PRECAUTION >
C
DE
F
G H
I
J
K L
M A
EM
NP
O
PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005259661
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005260133
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56

EM-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Drain Engine CoolantINFOID:0000000005148963
Drain engine coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005148964
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000005148965
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000005148966
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000005148967
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with theones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route when refilling after draining engine coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine s peed to check engine coolant, fuel, oil, and exhaust sys-
tems for leakage.
Parts Requiring Angular TighteningINFOID:0000000005148968
• For final tightening of the following engine parts use Tool:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
Revision: April 20092010 QX56

PRECAUTIONSEM-5
< PRECAUTION >
C
DE
F
G H
I
J
K L
M A
EM
NP
O
Precaution for Liquid GasketINFOID:0000000005148969
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location.
• If there is a groove for the liquid gasket application, apply theliquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
Revision: April 20092010 QX56

EM-6
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005148970
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
—
(J-44626)
Air fuel sensor Socket Loosening or tightening air fuel ratio A/F sen-
sor
a: 22 mm (0.87 in)
EG15050500
(J-45402)
Compression gauge adapter Inspecting compression pressure
KV10116200
(J-26336-A)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
(—)
Adapter Disassembling valve mechanism
Part (1) is a component of KV10116200 (J-
26336-A), but part (2) is not.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for cylinder head, main bear-
ing cap and connecting rod cap
KV10107902
(J-38959)
Valve oil seal puller Removing valve oil seal
S-NT046
LBIA0444E
ZZA1225D
PBIC1650E
S-NT014
S-NT011
Revision: April 20092010 QX56

PREPARATIONEM-7
< PREPARATION >
C
DE
F
G H
I
J
K L
M A
EM
NP
O
KV10115600
(J-38958)
Valve oil seal drift
Installing valve oil seal
Use side A.
a: 20 (0.79) dia. d: 8 (0.31) dia.
b: 13 (0.51) dia. e: 10.7 (0.421) dia.
c: 10.3 (0.406) dia. f: 5 (0.20) dia.
Unit: mm (in)
EM03470000
(J-8037)
Piston ring compressor Installing piston assembly into cylinder bore
ST16610001
(J-23907)
Pilot bushing puller Removing crankshaft pilot bushing
WS39930000
(—)
Tube presser Pressing the tube of liquid gasket
—
(J-47245)
Ring gear stopper Removing and installing crankshaft pulley
16441 6N210
(J-45488)
Quick connector release Removing fuel tube quick connectors in en-
gine room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210)
—
(J-46535)
Drive belt tension releaser Releasing drive belt tension
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT603
S-NT044
S-NT045
S-NT052
LBIA0451E
PBIC0198E
WBIA0536E
Revision: April 20092010 QX56

EM-8
< PREPARATION >
PREPARATION
Commercial Service Tool
INFOID:0000000005148971
(Kent-Moore No.)
Tool name Description
Power tool Loosening bolts and nuts
Spark plug wrench Removing and installing spark plug
(J-24239-01)
Cylinder head bolt wrench Loosening and tightening cylinder head bolt,
and use with angle wrench [SST: KV10112100
(BT-8653-A)]
a: 13 (0.51) dia.
b: 12 (0.47)
c: 10 (0.39)
Unit: mm (in)
Valve seat cutter set Finishing valve seat dimensions
Pulley puller Removing crankshaft pulley
Piston ring expander Removing and installing piston ring
PBIC0190E
S-NT047
NT583
S-NT048
ZZA0010D
S-NT030
Revision: April 20092010 QX56

PREPARATIONEM-9
< PREPARATION >
C
DE
F
G H
I
J
K L
M A
EM
NP
O
Valve guide drift
Removing and installing valve guide
Intake & Exhaust:
a: 9.5 mm (0.374 in) dia.
b: 5.5 mm (0.217 in) dia.
Valve guide reamer 1: Reaming valve guide hole
2: Reaming hole for oversize valve guide
Intake & Exhaust:
d
1: 6.0 mm (0.236 in) dia.
d
2: 10.175 - 10.196 mm (0.4006 - 0.4014 in)
dia.
Front oil seal drift Installing front oil seal
Rear oil seal drift Installing rear oil seal
(J-43897-18)
(J-43897-12)
Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new A/F sensor and heated
oxygen sensor (Use with anti-seize lubricant
shown below.)
a: J-43897-18 (18 mm dia.) (0.71 in) for zir-
conia heated oxygen sensor
b: J-43897-12 (12 mm dia.) (0.55 in) for tita-
nia heated oxygen sensor
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907) Lubricating A/F sensors and heated oxygen
sensor thread cleaning tool when recondition-
ing exhaust system threads
(Kent-Moore No.)
Tool name
Description
S-NT015
S-NT016
ZZA0012D
ZZA0025D
AEM488
AEM489
Revision: April 20092010 QX56