manual transmission INFINITI QX56 2010 Factory User Guide

GI-34
< BASIC INSPECTION >
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
BASIC INSPECTION
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Work FlowINFOID:0000000005149604
WORK FLOW
Control Units and Electrical PartsINFOID:0000000005149605
PRECAUTIONS
• Never reverse polarity of battery terminals.
• Install only parts specified for a vehicle.
• Before replacing the control unit, check the i nput and output and functions of the component parts.
• Do not apply excessive force when disconnecting a connector.
SGI838
STEP DESCRIPTION
STEP 1 Get detailed information about the conditions and the environment when the incident occurred.
The following are key pieces of information required to make a good analysis:
WHAT
Vehicle Model, Engine, Transmission/Transaxle and the System (i.e. Radio).
WHEN Date, Time of Day, Weather Conditions, Frequency.
WHERE Road Conditions, Altitude and Traffic Situation.
HOW System Symptoms, Operating Conditions
(Other Components Interaction).
Service History and if any After Market Accessories have been installed.
STEP 2 Operate the system, road test if necessary.
Verify the parameter of the incident.
If the problem cannot be duplicated, refer to “Incident Simulation Tests”.
STEP 3 Get the proper diagnosis materials together including:
• Power Supply Routing
• System Operation Descriptions
• Applicable Service Manual Sections
• Check for any Service Bulletins
Identify where to begin diagnosis based upon your knowledge of the system operation and the customer comments.
STEP 4 Inspect the system for mechanical binding, loose connectors or wiring damage.
Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness Lay-
outs.
STEP 5 Repair or replace the incident circuit or component.
STEP 6 Operate the system in all modes. Verify the system works properly under all conditions. Make sure you have not inad-
vertently created a new incident during your diagnosis or repair steps.
Revision: April 20092010 QX56

GI-46
< BASIC INSPECTION >
CONSULT-III CHECKING SYSTEM
CONSULT-III CHECKING SYSTEM
DescriptionINFOID:0000000005149609
• When CONSULT-III is connected with a data link connectorequipped on the vehicle side, it will communicate with the control
unit equipped in the vehicle and then enable various kinds of diag-
nostic tests.
• Refer to “CONSULT-III Operation Manual” for more information.
Function and System ApplicationINFOID:0000000005149610
1 : Hood release handle
2 : Data link connector
ALBIA0047ZZ
Diagnostic test mode Function
ENGINE
TRANSMISSION
ICC
*1
ABS
AIR BAG
IPDM E/R
BCM
METER/M&A
INTELLIGENT KEY
AUTO DRIVE POS.
REARVIEW CAMERA
AIR LEVELIZER MULTI AV
ALL MODE AWD/4WD
*2
HVAC
SONAR
*3
Work support This mode enables a technician to adjust some devices
faster and more accurately by following the indications on
CONSULT-III. x- x x- - x- xxxx- x - -
Self-diagnostic Self-diagnostic can be performed quickly. ----x-----------
Self-diagnostic re-
sults Self-diagnostic results can be read and erased quickly. x x x x - x x x x x - x x x x x
Trouble diagnostic
record Current self-diagnostic results and all trouble diagnostic
records previously stored can be read.
--- - x--- - -------
Data monitor Input/Output data in the ECM can be read. xxx x- x- xxxxxxx xx
Data monitor (spec) Data monitor specification can be read. x---------------
CAN diagnosis The condition of CAN communication can be indicated by
a topology.
xxx xxxxxxx- - xx x-
CAN diagnosis sup-
port monitor The communication condition of CAN communication line
can be read.
xxx x- xxxxx- - xx x-
Active test Diagnostic Test Mode in wh
ich CONSULT-III drives some
actuators apart from the ECMs and also shifts some pa-
rameters in a specified range. x-xx-x--xx-x- - --
Function test This mode can show results of self-diagnosis of ECU with
either “OK” or “NG”. For engines, more practical tests re-
garding sensors/switches and/or actuators are available.
xxxxx---x-------
DTC & SRT confir-
mation The results of SRT (System Readiness Test) and the self-
diagnosis status/result can be confirmed.
x-x-----x-------
DTC work support The operating condition to confirm Diagnosis Trouble
Codes can be selected. xxx-----x-------
ECM/ECU part num-
ber ECM/ECU part number can be read.
xxx x- - x- xxxxxx xx
ECU discriminated
No. Classification number of a replacement ECU can be read
to prevent an incorrect ECU from being installed.
----x-----------
Revision: April 20092010 QX56

LAN-36
< HOW TO USE THIS MANUAL >[CAN]
HOW TO USE THIS SECTION
HOW TO USE THIS MANUAL
HOW TO USE THIS SECTION
CautionINFOID:0000000005146452
• This section describes information peculiar to a v
ehicle, sheets for trouble diagnosis, and inspection proce-
dures.
• For trouble diagnosis procedure, refer to LAN-14, "
Trouble Diagnosis Procedure".
Abbreviation ListINFOID:0000000005146453
Abbreviations in CAN communication signal chart, and the diagnosis sheet are as per the following list.
AbbreviationUnit nameSELECT SYSTEM
(CONSULT-III) CAN DIAG SUPPORT MNTR
(CONSULT-III)
4WD Transfer control unit ALL MODE AWD/4WDAWD/4WD
A-BAG Air bag diagnosis sensor unit AIR BAG—
ABS ABS actuator and electric unit (control unit) ABSVDC/TCS/ABS
ADP Driver seat control unit AUTO DRIVE POS.—
AV AV c o n t r o l u n i t M U LT I AVD I S P L AY
BCM BCM BCMBCM/SEC
DLC Data link connector ——
ECM ECM ENGINEECM
HVAC A/C auto amp. HVAC—
ICC ICC unit ICCICC
ICC/e4WD
I-KEY Intelligent Key unit INTELLIGENT KEYI-KEY
IPDM-E IPDM E/R IPDM E/RIPDM E/R
LASER ICC sensor —ICC SENSOR
M&A Combination meter METER/M&AMETER/M&A
STRG Steering angle sensor —STRG
TCM TCMTRANSMISSION TCM
Revision: April 20092010 QX56

U1010 CONTROL UNIT (CAN)SEC-27
< COMPONENT DIAGNOSIS > [WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
SEC
N
O P
U1010 CONTROL UNIT (CAN)
DescriptionINFOID:0000000005147086
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-vehicle mul-
tiplex communication line with high data communicati on speed and excellent error detection ability. Modern
vehicle is equipped with many electronic control unit, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Signal Chart, refer to LAN-44, "
CAN Communication Signal Chart".
DTC LogicINFOID:0000000005147087
DTC DETECTION LOGIC
Diagnosis ProcedureINFOID:0000000005147088
1.REPLACE INTELLIGENT KEY UNIT
When DTC [U1010] is detected, replace Intelligent Key unit.
>> Replace Intelligent Key unit.
Special Repair RequirementINFOID:0000000005147089
1.REQUIRED WORK WHEN REPLACING INTELLIGENT KEY UNIT
Initialize control unit. Refer to CONSULT-III Operation Manual.
>> Inspection End.
DTC CONSULT-III display de-
scription DTC Detection Condit
ion Possible cause
U1010 CONTROL UNIT (CAN) When detecting error during the initial diagnosis of CAN control-
ler of Intelligent Key unit. Intelligent Key unit
Revision: April 20092010 QX56

PRECAUTIONSTM-143
< PRECAUTION >
CEF
G H
I
J
K L
M A
B
TM
N
O P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005148716
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution for On Board Diagnosis (OBD) System of A/T and EngineINFOID:0000000005148717
The ECM has an on board diagnostic system . It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch “OFF” and disconnect the negative battery cable before any repair or inspection work. The open/short circuit of related switches, sen sors, solenoid valves, etc. Will
cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to li ght up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
PrecautionINFOID:0000000005148718
NOTE:
If any malfunctions occur in th e RE5R05A model transmission, repl ace the entire transmission assem-
bly.
• Before connecting or disconn ecting the TCM harness connec-
tor, turn ignition switch “O FF” and disconnect negative bat-
tery cable. Because battery voltage is applied to TCM even if
ignition switch is turned “OFF”.
SEF289H
Revision: April 20092010 QX56

TM-174
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
10. Remove bolts (A), (B) and (C) from control valve with TCM.• : Front
11. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
12. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
i. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
ii. Remove bracket from A/T fluid temperature sensor 2.
b. Plug
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8074E
SCIA5142E
SCIA5253E
SCIA5264E
Revision: April 20092010 QX56

TM-178
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
i. Install new O-ring (1) in plug (2).CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.
ii. Install plug (2) to bracket (1).
iii. Install plug (1) [with bracket (2)] to control valve with TCM. Tighten plug bolt ( ) to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
6. Install control valve with TCM in transmission case. CAUTION:
• Make sure that input speed sensor is securely installedinto input speed sensor hole (A).
• Hang down output speed sen sor harness toward outside
so as not to disturb installati on of control valve with TCM.
• Adjust A/T assembly harness co nnector of control valve
with TCM to terminal hole of transmission case.
• Assemble it so that manual valve cutout is engaged with manual plate projection.
JSDIA1313ZZ
JSDIA1312ZZ
JSDIA1311ZZ
1 : Brake band
JSDIA1318ZZ
SCIA5142E
Revision: April 20092010 QX56

TM-196
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
4WD
16. Bearing race17. Needle bearing18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring27. Snap ring
28. Return spring 29. O-ring30. Servo assembly
31. Snap ring 32. Sub-harness33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt39. Oil pan
40. Magnets 41. Drain plug42. Drain plug gasket
43. A/T assemblt harness connector 44. O-ring 45. Retaining pin
46. Transmission case 47. O-ring48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent.
Revision: April 20092010 QX56

TM-198
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
19. Parking rod20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Snap ring 32. Sub-harness 33. Control valve with TCM
34. Bracket 35. A/T fluid temperature sensor 2 36. Oil pan gasket
37. Brackets 38. Oil pan bolt 39. Oil pan
40. Magnets 41. Drain plug 42. Drain plug gasket
43. A/T assembly harness con- nector 44. O-ring
45. Retaining pin
46. Transmission case 47. O-ring 48. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
Revision: April 20092010 QX56

DISASSEMBLYTM-211
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
32. Disconnect output speed sensor connector (1). CAUTION:
Do not damage connector.
33. Straighten terminal clip ( ) to free output speed sensor har- ness.
34. Remove bolts (A), (B) and (C) from control valve with TCM. • : Front
35. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
36. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
JSDIA1319ZZ
JSDIA1320ZZ
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA5260E
Revision: April 20092010 QX56