ignition INFINITI QX56 2010 Factory Service Manual

PRECAUTIONSDLN-237
< PRECAUTION > [REAR FINAL DRIVE: R230]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Servicing Rear Final DriveINFOID:0000000005148925
• Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
• Check for the correct installation status prior to removal or disassembly. When matching marks are required,
be certain they do not interfere with the function of the parts they are applied to.
• Overhaul should be done in a clean work area, a dust proof area is recommended.
• Before disassembly, completely remove sand and mud fr om the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
• Always use shop paper for cleaning the inside of components.
• Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
• Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace them with new ones if necessary.
• Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
• Clean and flush the parts sufficiently and blow them dry.
• Be careful not to damage sliding surfaces and mating surfaces.
• When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil, and
foreign materials from the application and mating surfaces.
• In principle, tighten nuts or bolts gradually in several steps working diagonally from inside to outside. If a tightening sequence is specified, observe it.
• During assembly, observe the specified tightening torque.
• Add new differential gear oil, petroleum jell y, or multi-purpose grease, as specified.
Revision: April 20092010 QX56

EC-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EC
A
EC
N
O P
CONTENTS
ENGINE CONTROL SYSTEM
VK56DE
BASIC INSPECTION ....... .............................
8
DIAGNOSIS AND REPAIR WORKFLOW ..... .....8
Trouble Diagnosis Introduction ........................... ......8
INSPECTION AND ADJUSTMENT ....................13
Basic Inspection .................................................. ....13
Idle Speed and Ignition Timing Check ....................17
Procedure After Replacing ECM .............................17
VIN Registration ......................................................17
Accelerator Pedal Released Position Learning .......18
Throttle Valve Closed Position Learning .................18
Idle Air Volume Learning .........................................18
FUNCTION DIAGNOSIS ..............................21
ENGINE CONTROL SYSTEM ........................ ....21
System Diagram .................................................. ....21
Engine Control Component Parts Location .............22
MULTIPORT FUEL INJECTION SYSTEM ..... ....28
System Description ............................................. ....28
ELECTRIC IGNITION SYSTEM ..................... ....31
System Description ............................................. ....31
AIR CONDITIONING CUT CONTROL ...............32
Input/Output Signal Chart .................................... ....32
System Description .................................................32
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ...............................................................
33
System Description ............................................. ....33
Component Description ...........................................34
CAN COMMUNICATION ....................................35
System Description ............................................. ....35
COOLING FAN CONTROL ................................36
Description ..............................................................36
EVAPORATIVE EMISSION SYSTEM ...............37
Description ........................................................... ....37
INTAKE VALVE TIMING CONTROL ................40
Description ...............................................................40
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....41
Introduction ..............................................................41
Two Trip Detection Logic .........................................41
Emission-related Diagnostic Information .................42
Malfunction Indicator Lamp (MIL) ............................55
OBD System Operation Chart .................................58
CONSULT-III Function (ENGINE) ...........................63
Generic Scan Tool (GST) Function .........................72
COMPONENT DIAGNOSIS .........................74
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ...............................................................
74
Description ........................................................... ....74
Testing Condition .....................................................74
Inspection Procedure ...............................................74
Diagnosis Procedure ...............................................75
POWER SUPPLY AND GROUND CIRCUIT ....82
Diagnosis Procedure ...............................................82
Ground Inspection ...................................................85
U0101 CAN COMM CIRCUIT ...........................86
Description ...............................................................86
On Board Diagnosis Logic .......................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
U1001 CAN COMM CIRCUIT ...........................87
Description ...............................................................87
On Board Diagnosis Logic .......................................87
DTC Confirmation Procedure ..................................87
Diagnosis Procedure ...............................................87
P0011, P0021 IVT CONTROL ...........................88
On Board Diagnosis Logic .......................................88
Revision: April 20092010 QX56

EC-6
On Board Diagnosis Logic .....................................353
DTC Confirmation Procedure ................................353
Diagnosis Procedure .............................................353
Component Inspection ...........................................355
P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................
356
Component Description ....................................... ..356
On Board Diagnosis Logic .....................................356
DTC Confirmation Procedure ................................356
Diagnosis Procedure .............................................356
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
359
Description ........................................................... ..359
On Board Diagnosis Logic .....................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................359
Component Inspection ...........................................362
P2118 THROTTLE CONTROL MOTOR ..........363
Component Description ....................................... ..363
On Board Diagnosis Logic .....................................363
DTC Confirmation Procedure ................................363
Diagnosis Procedure .............................................363
Component Inspection ...........................................364
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
365
Component Description ....................................... ..365
On Board Diagnosis Logic .....................................365
DTC Confirmation Procedure ................................365
Diagnosis Procedure .............................................366
P2122, P2123 APP SENSOR ..........................367
Component Description ....................................... ..367
On Board Diagnosis Logic .....................................367
DTC Confirmation Procedure ................................367
Diagnosis Procedure .............................................367
Component Inspection ...........................................369
P2127, P2128 APP SENSOR ..........................370
Component Description ....................................... ..370
On Board Diagnosis Logic .....................................370
DTC Confirmation Procedure ................................370
Diagnosis Procedure .............................................370
Component Inspection ...........................................373
P2135 TP SENSOR .........................................374
Component Description ....................................... ..374
On Board Diagnosis Logic .....................................374
DTC Confirmation Procedure ................................374
Diagnosis Procedure .............................................374
Component Inspection ...........................................377
P2138 APP SENSOR ......................................378
Component Description ....................................... ..378
On Board Diagnosis Logic .....................................378
DTC Confirmation Procedure ................................378
Diagnosis Procedure .............................................379
Component Inspection ......................................... .381
P2A00, P2A03 A/F SENSOR 1 ........................382
Component Description ....................................... .382
On Board Diagnosis Logic ....................................382
DTC Confirmation Procedure ................................382
Diagnosis Procedure .............................................383
ASCD BRAKE SWITCH ...................................388
Component Description ....................................... .388
Diagnosis Procedure .............................................388
Component Inspection ..........................................390
ASCD INDICATOR ...........................................391
Component Description ....................................... .391
Diagnosis Procedure .............................................391
COOLING FAN .................................................392
Diagnosis Procedure ............................................ .392
Component Inspection ..........................................392
ELECTRICAL LOAD SIGNAL ..........................394
Description ........................................................... .394
Diagnosis Procedure .............................................394
FUEL INJECTOR ..............................................396
Component Description ....................................... .396
Diagnosis Procedure .............................................396
Component Inspection ..........................................398
FUEL PUMP .....................................................399
Description ........................................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................402
ICC BRAKE SWITCH ..................................... ..403
Component Description ....................................... .403
Diagnosis Procedure .............................................403
Component Inspection ..........................................405
IGNITION SIGNAL ............................................407
Component Description ....................................... .407
Diagnosis Procedure .............................................407
Component Inspection ..........................................410
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
412
System Description .............................................. .412
Diagnosis Procedure .............................................412
Component Inspection ..........................................414
POSITIVE CRANKCASE VENTILATION .........417
Description ........................................................... .417
Component Inspection ..........................................417
REFRIGERANT PRESSURE SENSOR ...........419
Component Description ....................................... .419
Diagnosis Procedure .............................................419
ECU DIAGNOSIS ......................................422
ECM ................................................................ ..422
Revision: April 20092010 QX56

EC-7
C
DE
F
G H
I
J
K L
M
EC A
N
O P
CONSULT-lll Reference Va
lue in Data Monitor
Mode ................................................................... ..
422
ECM Harness Connector Terminal Layout ...........425
ECM Terminal and Reference Value ....................425
Wiring Diagram - ENGINE CONTROL SYSTEM - ..435
Fail-Safe Chart .................................................... ..456
DTC Inspection Priority Chart ............................. ..458
DTC Index ........................................................... ..459
Emission-related Diagnostic Information ...............463
SYMPTOM DIAGNOSIS ..... .......................477
ENGINE CONTROL SYSTEM SYMPTOMS .. ..477
Symptom Matrix Chart ........................................ ..477
NORMAL OPERATING CONDITION ...............481
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ..
481
PRECAUTION ............................................482
PRECAUTIONS .............................................. ..482
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
482
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
482
Precaution .............................................................482
PREPARATION .........................................486
PREPARATION .............................................. ..486
Special Service Tool ........................................... ..486
Commercial Service Tool ......................................487
ON-VEHICLE MAINTENANCE ..................489
FUEL PRESSURE ...........................................489
Fuel Pressure Check ........................................... ..489
EVAP LEAK CHECK ......................................491
How to Detect Fuel Vapor Leakage .......................491
ON-VEHICLE REPAIR ...............................493
EVAP CANISTER ............................................493
Removal and Installation ..................................... ..493
Component Inspection ...........................................493
INTAKE VALVE TIMING CONTROL ..............494
Intake Valve Timing Control Solenoid Valve (LH) ..494
Intake Valve Timing Cont rol Solenoid Valve (RH) ..494
Intake Valve Timing Control Position Sensor (LH) ..495
Intake Valve Timing Control Position Sensor (RH) ..495
Camshaft Position Sensor (PHASE) .....................495
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
497
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
497
Fuel Pressure ...................................................... ..497
Idle Speed and Ignition Timing ..............................497
Calculated Load Value ..........................................497
Mass Air Flow Sensor ............................................497
Intake Air Temperature Sensor .............................497
Engine Coolant Temperature Sensor ....................497
A/F Sensor 1 Heater ..............................................497
Heated Oxygen sensor 2 Heater ...........................498
Crankshaft Position Sensor (POS) ........................498
Camshaft Position Sensor (PHASE) .....................498
Throttle Control Motor ............................................498
Fuel Injector ...........................................................498
Fuel Pump .............................................................498
Revision: April 20092010 QX56

EC-8
< BASIC INSPECTION >[VK56DE]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis IntroductionINFOID:0000000005149054
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
Revision: April 20092010 QX56

EC-14
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-17, "
Idle Speed and Ignition
Timing Check" .
Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RE LEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-18, "
Accelerator Pedal Released Position Learning" .
>> GO TO 5.
5.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-18, "
Throttle Valve Closed Position Learning" .
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-18, "
Idle Air Volume Learning" .
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Ye s > > G O T O 7 .
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
Without CONSULT-III
PBIA8513J
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
Revision: April 20092010 QX56

INSPECTION AND ADJUSTMENTEC-15
< BASIC INSPECTION > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-205
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-201
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. 2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NAT S) system and registration of all IVIS (NATS) ignition key IDs. Refer to
SEC-14, "
System Diagram".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-18, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-18, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-18, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning. 650
± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
BBIA0379E
Revision: April 20092010 QX56

EC-16
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-45, "
Removal and Installation".
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-205
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-201
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and regist ration of all IVIS (NATS) ignition key IDs. Refer to
SEC-14, "
System Diagram".
>> GO TO 4.
19.INSPECTION END 650
± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
BBIA0379E
Revision: April 20092010 QX56

INSPECTION AND ADJUSTMENTEC-17
< BASIC INSPECTION > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m
EC-17, "VIN Registration" .
2. INSPECTION END
No >> INSPECTION END
Idle Speed and Ignition Timing CheckINFOID:0000000005149056
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with GST.
IGNITION TIMING
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
Procedure After Replacing ECMINFOID:0000000005149057
When replacing ECM, the following procedure must be performed.
1. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to SEC-14, "
System Diagram".
2. Perform EC-17, "
VIN Registration".
3. Perform EC-18, "
Accelerator Pedal Released Position Learning".
4. Perform EC-18, "
Throttle Valve Closed Position Learning".
5. Perform EC-18, "
Idle Air Volume Learning".
VIN RegistrationINFOID:0000000005149058
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
BBIA0377E
BBIA0379E
Revision: April 20092010 QX56

EC-18
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to
GI-20, "Model Variation".
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000005149059
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000005149060
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000005149061
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Select lever: P or N
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi- cates less than 0.9V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
Revision: April 20092010 QX56