seat adjustment INFINITI QX56 2010 Factory Service Manual

ADP-1
BODY INTERIOR
C
DE
F
G H
I
K L
M
SECTION ADP
A
B
ADP
N
O P
CONTENTS
AUTOMATIC DRIVE POSITIONER
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
INSPECTION AND ADJUSTMENT .....................8
Preliminary Check ............................................... ......8
Special Repair Requirement .....................................8
PRE-INSPECTION FOR DIAGNOSTIC ..............9
Basic Inspection .................................................. ......9
FUNCTION DIAGNOSIS ..............................11
AUTOMATIC DRIVE POSITIONER SYSTEM ....11
AUTOMATIC DRIVE POSITIONER SYSTEM ....... ....11
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Diagram ......................................................
11
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description .................................................
12
AUTOMATIC DRIVE POSITIONER SYSTEM :
Component Parts Location ......................................
12
AUTOMATIC DRIVE POSITIONER SYSTEM :
Component Description ..........................................
13
MANUAL FUNCTION ............................................ ....14
MANUAL FUNCTION : System Diagram ................15
MANUAL FUNCTION : System Description ............15
MANUAL FUNCTION : Component Parts Loca-
tion ..........................................................................
17
MANUAL FUNCTION : Component Description ....17
MEMORY FUNCTION ........................................... ....18
MEMORY FUNCTION : System Diagram ...............19
MEMORY FUNCTION : System Description ..........19
MEMORY FUNCTION : Component Parts Loca-
tion ..........................................................................
20
MEMORY FUNCTION : Component Description ....21
EXIT ASSIST FUNCTION ...................................... ....22
EXIT ASSIST FUNCTION : System Diagram .........22
EXIT ASSIST FUNCTION : System Description . ....22
EXIT ASSIST FUNCTION : Component Parts Lo-
cation ................................................................... ....
23
EXIT ASSIST FUNCTION :
Component Description ...................................... ....
24
ENTRY ASSIST FUNCTION .................................. ....24
ENTRY ASSIST FUNCTION : System Diagram .....25
ENTRY ASSIST FUNCTION : System Description
....
25
ENTRY ASSIST FUNCTION : Component Parts
Location ...................................................................
26
ENTRY ASSIST FUNCTION :
Component Description ..........................................
27
DIAGNOSIS SYSTEM (DRIVER SEAT C/U) ....28
Diagnosis Description ..............................................28
CONSULT-III Function ............................................28
COMPONENT DIAGNOSIS .........................31
U1000 CAN COMM CIRCUIT ...........................31
Description ........................................................... ....31
DTC Logic ................................................................31
Special Repair Requirement ....................................31
B2112 SLIDING MOTOR ..................................32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure ..............................................32
B2113 RECLINING MOTOR .............................33
Description ...............................................................33
DTC Logic ................................................................33
Diagnosis Procedure ..............................................33
B2114 SEAT LIFTER FR ..................................34
Description ...............................................................34
DTC Logic ................................................................34
Diagnosis Procedure ..............................................34
B2115 SEAT LIFTER RR ..................................35
Description ...............................................................35
Revision: April 20092010 QX56

ADP-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
Preliminary CheckINFOID:0000000005147422
1. FOREIGN OBJECTS
Check the following:
• objects on or behind the seats that could cause binding
• objects under the seats that may be interfering with the seat’s moving parts
• objects under pedals that may interfere with movement
Are there any foreign objects that could be causing interference?
YES >> Remove objects.
NO >> GO TO 2
2. WIRING CONNECTIONS
1. Disconnect harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.
Are any connectors damaged or loose?
YES >> Repair or replace damaged parts.
NO >> GO TO 3
3. POWER AND GROUND
Check power supply and ground circuits for control unit. Refer to ADP-47, "
DRIVER SEAT CONTROL UNIT :
DiagnosisProcedure".
Is the inspection result normal?
YES >> Refer to ADP-134, "DTCIndex".
NO >> Repair or replace as necessary.
Special Repair RequirementINFOID:0000000005147423
Refer to Owner’s Manual for Automatic Driv e Positioner system operating instructions.
Revision: April 20092010 QX56

ADP-134
< ECU DIAGNOSIS >
DRIVER SEAT CONTROL UNIT
NOTE:
The front seat LH position and pedal adjustment functions (see the following table) operate simultaneously in
the order of priority.
*: In conjunction with sliding the seat, the door mirrors are positioned.
CANCEL OF FAIL-SAFE MODE
The mode is cancelled when the A/T selector lever is shifted to P position from any other position.
DTC IndexINFOID:0000000005147579
*1:
• 0: Current malfunction is present
• 1-39: Displayed if any previous malfunction is present when current condition is normal. The numeral value increases by one at each
IGN ON to OFF cycle from 1 to 39. The counter remains at 39 even if the number of cycles exceeds it. However, the counter is re set
to 1 if any malfunction is detected again, the normal operation is resumed and the ignition switch is turned from OFF to ON. OPERATED PORTION
T2
Seat sliding Approx. 0.1 sec.
Seat reclining Same as above
Seat lifting (Front) Same as above
Seat lifting (Rear) Same as above
Pedal adjust Same as above
Priority Function PriorityFunction
1 Seat sliding, (door mirro r LH/RH)* 4Seat lifter-FR
2 Pedal 5Seat lifter-RR
3 Seat reclining
CONSULT-III
display Timing
*1
Item
Reference page
Current mal-
function Previous mal-
function
CAN COMM CIRCUIT
[U1000] 0
1-39 CAN communication ADP-31
SEAT SLIDE
[B2112]0
1-39 Seat slide motor output ADP-32
SEAT RECLINING
[B2113]0
1-39 Seat reclin ing motor output ADP-33
SEAT LIFTER FRONT
[B2114] 0
1-39 Seat lifting motor front output ADP-36
SEAT LIFTER REAR
[B2115]0
1-39 Seat lifting motor rear output ADP-36
TILT MOTOR
[B2116]0
1-39 Tilt motor output ADP-105
ADJ PEDAL MOTOR
[B2117]0
1-39 Pedal adjusting motor output ADP-36
TILT SENSOR
[B2118]0
1-39 Tilt sensor input ADP-38
ADJ PEDAL SENSOR
[B2120]0
1-39 Pedal adjusting sensor input ADP-36
DETENT SW
[B2126]0
1-39 Park position switch condition ADP-42
UART COMM
[B2128]0
1-39 UART communication ADP-44
Revision: April 20092010 QX56

BR-1
BRAKES
C
DE
G H
I
J
K L
M
SECTION BR
A
B
BR
N
O P
CONTENTS
BRAKE SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Brake System ....................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
BASIC INSPECTION ....................................7
FRONT DISC B RAKE .................................... .....7
BRAKE PAD .......................................................... ......7
BRAKE PAD : Front Pad Inspection .........................7
DISC ROTOR ......................................................... ......7
DISC ROTOR : Front Rotor Inspection .....................7
REAR DISC BRAKE ...................................... .....9
BRAKE PAD .......................................................... ......9
BRAKE PAD : Rear Pad Inspection ..........................9
DISC ROTOR ......................................................... ......9
DISC ROTOR : Rear Rotor Inspection ......................9
BRAKE BOOSTER ........................................ ....10
Inspection ............................................................ ....10
VACUUM LINES ............................................. ....11
Inspection ............................................................ ....11
BRAKE MASTER CYLINDER ..........................12
On Board Inspection ................................................12
BRAKE TUBE AND HOSE ...............................13
Hydraulic Circuit ......................................................13
FRONT BRAKE ..................................................... ....13
FRONT BRAKE : Inspection ......................... ...........13
REAR BRAKE ........................................................ ....14
REAR BRAKE : Inspection ........................ ..............14
ON-VEHICLE MAINTEN ANCE ....................15
BRAKE PEDAL .................................................15
Inspection and Adjustment .................................. ....15
BRAKE FLUID ..................................................17
On Board Inspection ............................................ ....17
Drain and Refill ........................................................17
Bleeding Brake System ...........................................17
ON-VEHICLE REPAIR .................................19
BRAKE PEDAL .................................................19
Removal and Installation ..................................... ....19
BRAKE TUBE AND HOSE ...............................21
Hydraulic Circuit ......................................................21
Removal and Installation of Front Brake Piping
and Brake Hose .......................................................
21
Removal and Installation of Rear Brake Piping
and Brake Hose .......................................................
22
Inspection After Installation .....................................23
BRAKE MASTER CYLINDER ..........................25
Removal and Installation .........................................25
BRAKE BOOSTER ...........................................26
Removal and Installation ..................................... ....26
VACUUM LINES ...............................................28
Revision: April 20092010 QX56

DLK-4
Diagnosis Procedure .............................................138
BACK DOOR CLOSE SWITCH SYSTEM .......139
Diagnosis Procedure ........................................... ..139
BACK DOOR SWITCH ....................................140
Diagnosis Procedure ........................................... ..140
CINCH LATCH MOTOR SYSTEM ...................141
Diagnosis Procedure ........................................... ..141
INTELLIGENT KEY UNIT POWER BACK
DOOR INPUT SIGNAL ....................................
142
Description ........................................................... ..142
Diagnosis Procedure .............................................142
INTELLIGENT KEY UNIT POWER BACK
DOOR OUTPUT SIGNAL ................................
143
Description ........................................................... ..143
Diagnosis Procedure .............................................143
HOMELINK UNIVERSAL TRANSCEIVER ......144
Wiring Diagram .................................................... ..144
Description .............................................................145
Component Function Check ................................146
Diagnosis Procedure .............................................146
ECU DIAGNOSIS ..................................... ..148
BCM (BODY CONTROL MODULE) ............... .148
Reference Value .................................................. ..148
Terminal Layout .....................................................151
Physical Values .....................................................151
Wiring Diagram — POWER DOOR LOCK SYS-
TEM — ..................................................................
157
Fail Safe ................................................................170
DTC Inspection Priority Chart .............................171
DTC Index ........................................................... ..171
INTELLIGENT KEY UNIT ................................173
Reference Value .................................................. ..173
Terminal Layout - Intelligent Key Unit ....................174
Physical Values - Intelligent Key Unit ....................174
Terminal Layout - Steering Lock Solenoid ........... ..177
Physical Values - Steering Lock Solenoid .............177
Wiring Diagram — INTELLIGENT KEY SYSTEM
— ...........................................................................
178
Fail Safe ................................................................195
DTC Inspection Priority Chart .............................196
DTC Index ........................................................... ..196
BACK DOOR CONTROL UNIT .......................197
Reference Value .................................................. ..197
Wiring Diagram—AUTOMATIC BACK DOOR
SYSTEM— ............................................................
199
Fail Safe .............................................................. ..209
SYMPTOM DIAGNOSIS ............................210
INTELLIGENT KEY SYSTEM SYMPTOMS ... .210
Symptom Table ................................................... ..210
DOOR LOCK FUNCTION SYMPTOMS ...........211
DOOR LOCK AND UNLOCK SWITCH .................. .211
DOOR LOCK AND UNLOCK SWITCH : Symptom
Table .....................................................................
211
INTELLIGENT KEY ................................................ .212
INTELLIGENT KEY : Symptom Table ..................212
BACK DOOR OPENER FUNCTION ................214
BACK DOOR OPENER SWITCH .......................... .214
BACK DOOR OPENER SWITCH : Symptom Ta-
ble ........................................................................ .
214
BACK DOOR HANDLE .......................................... .214
BACK DOOR HANDLE : Symptom Table .............215
INTELLIGENT KEY ................................................ .215
INTELLIGENT KEY : Symptom Table ..................215
WARNING FUNCTION SYMPTOMS ...............216
Symptom Table .................................................... .216
KEY REMINDER FUNCTION SYMPTOMS .....219
Symptom Table .................................................... .219
HAZARD FUNCTION ..................................... ..220
Symptom Table .................................................... .220
HORN FUNCTION ............................................221
Symptom Table .................................................... .221
HOMELINK UNIVERSAL TRANSCEIVER ......222
Symptom Table .................................................... .222
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ..............................................................
223
Work Flow ............................................................ .223
Inspection Procedure ............................................225
Diagnostic Worksheet ...........................................227
PRECAUTION ...........................................229
PRECAUTIONS .............................................. ..229
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
229
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
229
Precaution for work ...............................................230
PREPARATION .........................................231
PREPARATION .............................................. ..231
Special Service Tool ............................................ .231
Commercial Service Tool ......................................232
ON-VEHICLE REPAIR ..............................233
HOOD ............................................................. ..233
Fitting Adjustment ................................................ .233
Removal and Installation of Hood Assembly ........234
Revision: April 20092010 QX56

DLK-226
< SYMPTOM DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Most of these incidents can be repaired by adjusting, se
curing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area c an often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the pos ition the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the \
vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Revision: April 20092010 QX56

DLN-3
CEF
G H
I
J
K L
M A
B
DLN
N
O P
PRECAUTIONS .............................................. ..120
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
120
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
120
Precaution for Transfer Assembly and Transfer
Control Unit Replacement .....................................
121
Precaution .............................................................121
Service Notice .......................................................122
PREPARATION .........................................123
PREPARATION .............................................. ..123
Special Service Tool ........................................... ..123
Commercial Service Tool ......................................125
ON-VEHICLE MAINTENANCE ..................127
TRANSFER OIL FILTER ................................ ..127
Removal and Installation .......................................127
TRANSFER FLUID ......................................... ..129
Replacement ....................................................... ..129
Inspection ..............................................................129
ON-VEHICLE REPAIR ...............................130
TRANSFER CONTROL UNIT ........................ ..130
Removal and Installation .......................................130
FRONT OIL SEAL ............................................131
Removal and Installation .......................................131
REAR OIL SEAL ..............................................133
Removal and Installation .......................................133
SIDE OIL SEAL .............................................. ..135
Removal and Installation .......................................135
TRANSFER CONTROL DEVICE ................... ..136
Removal and Installation .......................................136
AIR BREATHER HOSE .................................. ..137
Removal and Installation .......................................137
TRANSFER MOTOR ...................................... ..140
Removal and Installation .......................................140
REMOVAL AND INSTALLA TION .............141
TRANSFER ASSEMBLY ............................... ..141
Removal and Installation .......................................141
DISASSEMBLY AND ASSEMBLY ........... .142
TRANSFER ASSEMBLY ............................... ..142
Disassembly and Assembly ................................ ..142
SERVICE DATA AND SPECIFICATIONS
(SDS) ......... ................................. ................
179
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
179
General Specification .......................................... ..179
Inspection and Adjustment ....................................179
PROPELLER SHAFT: 2F1310
PRECAUTION ...... ......................................
181
PRECAUTIONS ...............................................181
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
181
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
181
PREPARATION .........................................183
PREPARATION ...............................................183
Commercial Service Tool .................................... ..183
SYMPTOM DIAGNOSIS ............................184
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
184
NVH Troubleshooting Chart ................................ ..184
ON-VEHICLE REPAIR ...............................185
PROPELLER SHAFT ......................................185
On-Vehicle Service .............................................. ..185
REMOVAL AND INSTALLATION .............186
PROPELLER SHAFT ......................................186
Removal and Installation ..................................... ..186
DISASSEMBLY AND ASSEMBLY ............188
PROPELLER SHAFT ......................................188
Disassembly and Assembly ................................. ..188
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
190
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
190
General Specification .......................................... ..190
Snap Ring ..............................................................190
PROPELLER SHAFT: 2S1410
PRECAUTION ...... ......................................
191
PRECAUTIONS ...............................................191
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
191
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
191
PREPARATION .........................................193
PREPARATION ...............................................193
Revision: April 20092010 QX56

DLN-4
Commercial Service Tool ......................................193
SYMPTOM DIAGNOSIS ............................194
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
194
NVH Troubleshooting Chart ................................ ..194
ON-VEHICLE REPAIR ...............................195
PROPELLER SHAFT ..................................... .195
On-Vehicle Service .............................................. ..195
REMOVAL AND INSTALLATION ..............196
PROPELLER SHAFT ..................................... .196
Removal and Installation ..................................... ..196
DISASSEMBLY AND ASSEMBLY ............199
PROPELLER SHAFT ..................................... .199
Disassembly and Assembly ................................. ..199
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
201
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
201
General Specification .......................................... ..201
Snap Ring ..............................................................201
FRONT FINAL DRIVE: M205
PRECAUTION .............. ..............................
203
PRECAUTIONS .............................................. .203
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ..
203
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
203
Precaution for Servicing Front Final Drive .............204
PREPARATION ..........................................205
PREPARATION .............................................. .205
Special Service Tool ............................................ ..205
Commercial Service Tool ......................................207
SYMPTOM DIAGNOSIS ............................208
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
208
NVH Troubleshooting Chart ................................ ..208
ON-VEHICLE MAINTENANCE ..................209
DIFFERENTIAL GEAR OIL ............................ .209
Changing Front Differential Gear Oil .....................209
Checking Front Differential Gear Oil .................... ..209
ON-VEHICLE REPAIR ...............................210
SIDE OIL SEAL .............................................. ..210
Removal and Installation .......................................210
FRONT OIL SEAL ............................................211
Removal and Installation .......................................211
CARRIER COVER .......................................... ..214
Removal and Installation .......................................214
REMOVAL AND INSTALLA TION .............215
FRONT FINAL DRIVE .................................... ..215
Removal and Installation .......................................215
DISASSEMBLY AND ASSEMBLY ...........217
FRONT FINAL DRIVE .................................... ..217
Disassembly and Assembly ................................. .217
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
234
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
234
General Specification ........................................... .234
Inspection and Adjustment ....................................234
REAR FINAL DRIVE: R230
PRECAUTION ............... ............................
236
PRECAUTIONS .............................................. ..236
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
236
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
236
Precaution for Servicing Rear Final Drive .............237
PREPARATION .........................................238
PREPARATION .............................................. ..238
Special Service Tool ............................................ .238
Commercial Service Tool ......................................240
SYMPTOM DIAGNOSIS ...........................242
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
242
NVH Troubleshooting Chart ..................................242
DESCRIPTION ................................................ ..243
Cross-Sectional View ........................................... .243
ON-VEHICLE MAINTENANCE .................244
DIFFERENTIAL GEAR OIL ..............................244
Changing Rear Differential Gear Oil .................... .244
Checking Rear Differential Gear Oil ......................244
ON-VEHICLE REPAIR ..............................245
FRONT OIL SEAL ............................................245
Revision: April 20092010 QX56

DLN-212
< ON-VEHICLE REPAIR >[FRONT FINAL DRIVE: M205]
FRONT OIL SEAL
8. Remove the front oil seal using Tool as shown.
INSTALLATION
1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly to the gear carrier
using Tool.
CAUTION:
• Do not reuse front oil seal.
• Do not incline the new front oil seal when installing.
• Apply multi-purpose grease to the lips of the new front oilseal.
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using suitable tool A, and
check the total preload torque using Tool B.
• The total preload torque should be within the total preload
torque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
• If the total preload torque is low, tighten the drive pinion lock nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total pre-
load torque is met.
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to DLN-217, "
Disassembly and
Assembly".
• Do not loosen drive pinion lock nu t to adjust the total preload torque. If the drive pinion lock nut
torque or the total preload torque exceeds the sp ecifications, replace the collapsible spacer and
tighten it again to adjust. Refer to DLN-217, "
Disassembly and Assembly".
• After adjustment, rotate drive pinion back and fo rth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal. CAUTION:Tool number : SP8P
LDIA0130E
Tool number : KV38100500 (J-25273)
: KV38102200 ( — )
BDIA0003E
Tool number B: ST3127S000 (J-25765-A)
Total preload torque: Refer to DLN-234, "
General
Specification".
WDIA0381E
Revision: April 20092010 QX56

DLN-230
< DISASSEMBLY AND ASSEMBLY >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
10. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using suitable tool (A),
and check the drive pinion bearing preload torque using Tool
(B).
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinionand the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to DLN-217, "
Disassembly and
Assembly".
• If the drive pinion bearin g preload torque exceeds the
specified value, replace collap sible spacer and tighten it
again to adjust. Do not loosen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
• After adjustment, rotate drive pinion back and fo rth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
11. Check companion flange runout.
12. Install the differential case assembly.
Differential Assembly
1. Install side gear thrust washers with the same thickness as the ones installed prior to disassembly, or reinstall the old ones on
the side gears.
2. Install the side gears and side gear thrust washers into the dif- ferential case.
3. Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate
thrust washers by aligning them in diagonally opposite positions
and rotating them into the differential case.Tool number B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque
: Refer to DLN-234, "
Inspection and Adjust-
ment"
WDIA0382E
SDIA0193J
SDIA2025E
Revision: April 20092010 QX56