engine INFINITI QX56 2011 Factory Service Manual

CYLINDER BLOCKEM-119
< UNIT DISASSEMBLY AND ASSEMBLY >
C
DE
F
G H
I
J
K L
M A
EM
NP
O
 Measure the distortion on the cylinder block upper face at some
different points in six directions (C ), (D), (E), (F), (G) and (H) with a
straightedge (A) and a feeler gauge (B).
 If it exceeds the limit, replace cylinder block.
MAIN BEARING HOUSING INNER DIAMETER
 Install main bearing cap (2) without installing main bearings, and tighten main bearing cap bolts to the specified torque. Refer to EM-
107, "Disassembly and Assembly" for the tightening procedure.
 Measure the inner diameter of main bearing housing with a bore
gauge.
 If out of the standard, replace cylinder block (1) and main bearing cap as assembly.
NOTE:
Cylinder block cannot be replaced as a single part, because it is
machined together with main bearing cap.
PISTON TO CYLINDER BORE CLEARANCE
Cylinder Bore inner Diameter
 Using a bore gauge, measure cylinder bore for wear, out-of-round
and taper at six different points on each cylinder. [(A) and (B) direc-
tions at (C), (D) and (E)] is in longitudinal direction of engine.
 If the measured value exceeds the limit, or if there are scratches and/or seizure on the cylinder inner wall,
hone or re-bore the inner wall.
 Oversize piston is provided. When using oversize piston, re-bore cylinder so that the clearance of the piston-
to-cylinder bore satisfies the standard.
CAUTION:
When using oversize pist on, use oversize pistons for all cyl inders with oversize piston rings.
Piston Skirt Diameter
Limit : Refer to EM-137, "CylinderBlock".
JPBIA0224ZZ
Standard : Refer to EM-137, "CylinderBlock".
JPBIA0225ZZ
f : 10 mm (0.39 in)
g : 60 mm (2.36 in)
h : 120 mm (4.72 in)
JPBIA2279ZZ
Wear limit:
Refer to EM-137, "
CylinderBlock".
Out-of-round (Difference between “A” and “B”):
Taper limit (Difference between “C” and “E”):
Oversize (O/S) : 0.2 mm (0.008 in)
Revision: 2010 May2011 QX56

EM-122
< UNIT DISASSEMBLY AND ASSEMBLY >
CYLINDER BLOCK
 Install connecting rod bearings (1) to connecting rod (2) and con-necting rod cap, and tighten connecting rod bolts to the specified
torque. Refer to EM-107, "
Disassembly and Assembly" for the
tightening procedure.
 Measure the inner diameter of connecting rod bearing with an inside micrometer.
(Oil clearance) = (Connecting rod bearing inner di ameter) – (Crankshaft pin journal diameter)
 If the calculated value exceeds the limit, select proper connecting rod bearing according to connecting rod
big end diameter and crankshaft pin journal diameter to obtain the specified bearing oil clearance. Refer to
EM-125, "
Description".
Method of Using Plastigage
 Remove oil and dust on crankshaft pin journal and the surfaces of each bearing completely.
 Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
 Install connecting rod bearings to connecting rod and connecting rod bearing cap, and tighten connecting
rod bolts to the specified torque. Refer to EM-107, "
Disassembly and Assembly" for the tightening proce-
dure.
CAUTION:
Never rotate crankshaft.
 Remove connecting rod bearing cap and bearings, and using the
scale on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured va lue exceeds the limit is the
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
 Install main bearings (3) to cylinder block (1) and main bearing cap (2), and tighten main bearing cap bolts to the specified torque.
Refer to EM-107, "
Disassembly and Assembly" for the tightening
procedure.
 Measure the inner diameter of main bearing with a bore gauge.
(Oil clearance) = (Main bearing inner diameter) – (Crankshaft main
journal diameter)
 If the calculated value exceeds t he limit, select proper main bear-
ing according to main bearing inner diameter and crankshaft main
journal diameter to obtain the specified bearing oil clearance.
Refer to EM-125, "
Description".
Method of Using Plastigage
 Remove engine oil and dust on crankshaft journal and the surfaces of each bearing completely.
JPBIA0230ZZ
Standard and limit : Refer to EM-142, "ConnectingRodBearing".
JPBIA0231ZZ
Standard and limit : Refer to EM-141, "MainBearing".
JPBIA0232ZZ
Revision: 2010 May2011 QX56

EM-124
< UNIT DISASSEMBLY AND ASSEMBLY >
CYLINDER BLOCK
 Measure the outer diameters (A), (B) at two positions as shown in
the figure.
 If reduction appears in (A) range, regard it (B).
 If it exceeds the limit (large difference in dimensions), replace main bearing cap sub bolts with new one.
CONNECTING ROD BOLT OUTER DIAMETER
1. Measure the outer diameters [(a), (b) and (c)] at the position shown in the figure.
2. Obtain a mean value (d) of (a) and (b).
3. Subtract (c) from (d).
4. If it exceeds the limit (large difference in dimensions), replace the bolt with new one.
DRIVE PLATE
 Check drive plate and signal plate (A) for deformation or damage.
CAUTION:
 Never disassemble drive plate.
 Never place drive plate with signal plate facing down.
 When handling signal plate, take care not to damage or scratch it.
 Handle signal plate in a manner that prevents it from becom-
ing magnetized.
 If damage is found, replace drive plate.
OIL JET
 Check nozzle for deformation and damage.
 Blow compressed air from nozzle, and check for clogs.
 Using a clean plastic stick, press check valve in oil je t relief valve. Check that valve moves smoothly with
proper reaction force.
 If it is not satisfied, clean or replace oil jet.
c : 20 mm (0.79 in)
d : 15 mm (0.59 in)
e : 9 mm (0.35 in)
Limit [(B) – (A)] : 0.10 mm (0.0039 in)
JPBIA2280ZZ
a : Value at the end of the smaller diameter of the bolt
b : Value at the end of the smaller diameter of the bolt [opposite side of (a)]
c : Value of the smallest diameter of the smaller of the bolt
Limit [(d) – (c)] : 0.08 mm (0.0032 in)JPBIA0262ZZ
B : Ring gear
: Engine front
JPBIA2282ZZ
Revision: 2010 May2011 QX56

EX-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION EX
A
EX
N
O P
CONTENTS
EXHAUST SYSTEM
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Removal and Installation ..................................... ......2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
PERIODIC MAINTENANCE .........................4
EXHAUST SYSTEM ...........................................4
Inspection ............................................................ .....4
REMOVAL AND INSTALLATION ................5
EXHAUST SYSTEM ...........................................5
Exploded View ..................................................... .....5
Removal and Installation ..........................................5
Inspection .................................................................6
Revision: 2010 May2011 QX56

EX-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Removal and InstallationINFOID:0000000006289691
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
 Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
 Be careful not to cut your hand on the heat insulator edge.
Revision: 2010 May2011 QX56

EX-6
< REMOVAL AND INSTALLATION >
EXHAUST SYSTEM
- Using heated oxygen sensor wrench [SST: KV10114400] (C),removal heated oxygen sensor 2.
INSTALLATION
Note the following items, and install in the reverse order of removal.
 Temporarily tighten bolts and nuts when installing exhaust pipe assembly. Tighten them to the specifiedtorque when connecting the vehicle rear to the vehicle front.
CAUTION:
 Always replace exhaust tube gasket s with new ones when reassembling.
 If heat insulator is badly deformed, repair or re place it. If deposits such as mud pile up on the heat
insulator, remove them.
 When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
 Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
 Check each part for unusual interference, and then tighten them to the specified torque.
 When installing each moun ting rubber, avoid twisting or unusua l extension in up/down and right/left
directions.
InspectionINFOID:0000000006289697
INSPECTION AFTER INSTALLATION
 Check clearance between tail tube and rear bumper is even.
 With engine running, check exhaust tube joints for gas leakage and unusual noises.
 Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue stress. Improper installation could result in excessive noise and vibration.
A: Bank 1
B: Bank 2
: Vehicle front
JPBIA3395ZZ
Revision: 2010 May2011 QX56

PRECAUTIONSEXL-5
< PRECAUTION > [XENON TYPE]
C
D
E
F
G H
I
J
K
M A
B
EXL
N
O P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006450052
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision that would result in air ba g inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
 When using air or electric power tools or hammers , always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Revision: 2010 May2011 QX56

COMPONENT PARTSEXL-7
< SYSTEM DESCRIPTION > [XENON TYPE]
C
D
E
F
G H
I
J
K
M A
B
EXL
N
O P
*1: With headlamp aiming control system (manual) models
*2: With AFS system models
EXTERIOR LIGHTING SYSTEM : Component DescriptionINFOID:0000000006213888
1. Combination meter 2. BCM
Refer to BCS-4, "
BODY CONTROL
SYSTEM : Compon ent Parts Loca-
tion"
3. Optical sensor
4. IPDM E/R Refer to PCS-4, "
Component Parts
Location"
5. ECM
Refer to EC-16, "
Component Parts
Location"
6. Parking lamp
7. Front turn signal lamp 8. Front fog lamp 9. Headlamp
10. Front side marker lamp 11. Combination switch 12. Headlamp aiming switch*
1
13. Front door switch (driver side) 14.
Steering angle sensor*2
Refer to BRC-10, "Component Parts
Location"
15. License plate lamp
16. Tail lamp 17. Rear turn signal lamp 18. Rear side marker lamp
19. Hazard switch 20. Side turn signal lamp 21. Headlamp swivel actuator
22. Headlamp aiming motor 23. AFS switch*
224.Rear height sensor*2
25.AFS control unit*226.Front height sensor*2
A. Front combination lamp (back) B. View with instrument driver lower
panel (LH)C. Rear suspension member (RH)
D. View with instrument lower cover E. Front suspension arm (RH)
Part Description
BCM Controls the exterior lighting system.
ECM*
1Transmits engine speed signal to AFS control unit. (via CAN communication)
TCM*
1Transmits Shift position signal to AFS control unit. (via CAN communication)
IPDM E/R Controls the integrated relay, and supplies voltage to the load according to the request
from BCM (via CAN communication).
AFS control unit*
1AFS control unit judges the vehicle condition from each signal. AFS control unit con-
trols AFS function and the headlamp aiming.
Combination meter  Outputs the vehicle speed signal (8-pulse) to AFS control unit.
 Blinks the turn signal indicator lamp and outputs the turn signal operating sound with
integrated buzzer according to the request from BCM (via CAN communication).
 Turns the tail lamp indicator lamp and high beam indicator lamp ON according to the
request from BCM (via CAN communication).
 Turns the AFS OFF indicator lamp ON/OFF /blinking according to the request from
AFS control unit (via CAN communication).
Headlamp assembly Xenon bulb Refer to
EXL-8, "
FRONT COMBINATION LAMP : Xenon Headlamp".
HID control unit Refer to EXL-9, "
FRONT COMBINATION LAMP : HID control unit".
High beam solenoid Refer to EXL-9, "
FRONT COMBINATION LAMP : High Beam Solenoid".
Aiming motor Refer to EXL-9, "
FRONT COMBINATION LAMP : Aiming Motor".
Swivel actuator*
1Refer to EXL-9, "FRONT COMBINATION LAMP : Swivel Actuator".
Height sensor*
1
 The height sensor is installed to the front suspension member and rear suspension member.
 The height sensor detects the suspension arm displacement as the vehicle height change.
 The height sensor transmits the height sensor signal to AFS control unit.
NOTE:
The sensor angle of the unloaded vehicle position is the reference value.
Optical sensor Optical sensor converts the outside brightness (lux) to voltage and transmits the opti-
cal sensor signal to BCM.
Revision: 2010 May2011 QX56

EXL-14
< SYSTEM DESCRIPTION >[XENON TYPE]
SYSTEM
AUTO LIGHT ADJUSTMENT SYSTEM
The auto light adjustment system automatically, dims/bri
ghtens the display and combination meter, according
to brightness outside the vehicle, when lighting switch 1ST or lighting switch 2ND is operated. Refer to INL-11,
"AUTO LIGHT ADJUSTMENT SYSTEM : System Description".
DELAY TIMER FUNCTION
BCM turns the exterior lamp OFF depending on the vehicle condition with the auto light function when the igni-
tion switch is turned OFF.
 Turns the exterior lamp OFF 5 minutes afte r detecting that any door opens. (Door switch ON).
 Turns the exterior lamp OFF a certain period of time* after closing all doors. (Door switch ON →OFF).
 Turns the exterior lamp OFF with the igni tion switch ACC or the light switch OFF.
*: The preset time is 45 seconds. The timer operat ing time can be set by CONSULT-III. Refer to EXL-23,
"HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
NOTE:
When any position other than the light switch AUTO is set, the auto light system function switches to the exte-
rior lamp battery saver function.
DAYTIME RUNNING LIGHT SYSTEM
DAYTIME RUNNING LIGHT S YSTEM : System DiagramINFOID:0000000006214028
DAYTIME RUNNING LIGHT SYSTEM : System DescriptionINFOID:0000000006214029
OUTLINE
 Turns the front fog lamp ON as the daytime running light.
 Daytime running light is controlled by daytime runni ng light control function and combination switch reading
function of BCM, and relay c ontrol function of IPDM E/R.
DAYTIME RUNNING LIGHT OPERATION
 BCM detects the combination switch conditi on by the combination switch reading function.
 BCM detects the vehicle condition depending on the following signals.
- Parking brake switch signal (received from combination meter via CAN communication)
 BCM transmits the front fog light request signal to IPDM E/R via CAN communication according to the day-
time running light ON condition.
Daytime running light ON condition- While the engine running with the parking brake released
- Lighting switch OFF
- Lighting switch AUTO (auto light function OFF judgment)
- Passing switch OFF
- Front fog lamp switch OFF
 IPDM E/R turns the integrated front fog lamp relay ON and turns the front fog lamp ON according to the front
fog light request signal.
ACTIVE ADAPTIVE FRONT-LIGHTING SYSTEM
JMLIA1078GB
Revision: 2010 May2011 QX56

SYSTEMEXL-15
< SYSTEM DESCRIPTION > [XENON TYPE]
C
D
E
F
G H
I
J
K
M A
B
EXL
N
O P
ACTIVE ADAPTIVE FRONT-LIGHTI NG SYSTEM : System DiagramINFOID:0000000006213899
ACTIVE ADAPTIVE FRONT-LIGHTING SYSTEM : System DescriptionINFOID:0000000006213900
OUTLINE
 AFS (ACTIVE ADAPTIVE FRONT-LIGHTING SY STEM) is controlled by AFS control unit.
 AFS has AFS control (swivel control) and the headlamp auto aiming control.
- AFS control swivels the headlamp to the steering direction.
- Headlamp auto aiming control moves the headlamp light axis up/down according to the vehicle height.
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM)
AFS Control Description
 AFS control unit controls the headlamp (right) only when the steering wheel is turned rightward, and the
headlamp (left) only when the steering wheel is turned leftward.
 AFS control unit detects the vehicle condition nec essary for AFS control with the following signals.
- AFS switch signal
- Vehicle speed signal (received from combination meter via CAN communication)
- Steering angle sensor signal (received from steering angle sensor via CAN communication)
- Shift position signal (received from TCM via CAN communication)
- Low beam status signal (received from IPDM E/R via CAN communication)
- Engine speed signal (received from ECM via CAN communication)
 When the operation conditions are satisfied, AFS c ontrol unit controls the swivel angle depending on the
steering angle and the vehicle speed.
AFS operation condition- Swivel actuator initialization completed
- AFS “ON”(AFS OFF indicator lamp “OFF”)
- Headlamp ON
- While the engine running
- Selector lever position other than “P” or “R”
- Vehicle speed approximately 25 km/h (15.5 MPH) or more (Left swivel only; Right swivel activates regardless of the vehicle speed.)
Swivel Actuator Initialization
 AFS control unit performs the swivel actuator in itialization when detecting that the engine starts.
JMLIA1077GB
Revision: 2010 May2011 QX56