cooling fan INFINITI QX56 2011 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2011, Model line: QX56, Model: INFINITI QX56 2011Pages: 5598, PDF Size: 94.53 MB
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Commercial Service Tools ................................. ......3
SYSTEM DESCRIPTION ..............................4
DESCRIPTION ............................................... .....4
Engine Cooling System ..................................... ......4
Engine Cooling System Schematic .........................5
SYMPTOM DIAGNOSIS ...............................6
OVERHEATING CAUSE ANALYSIS ............. .....6
Troubleshooting Chart ........................................ ......6
PERIODIC MAINTENANCE ..........................8
ENGINE COOLANT ....................................... .....8
Inspection ............................................................ ......8
Draining .....................................................................8
Refilling .....................................................................9
Flushing ...................................................................10
RADIATOR .........................................................11
RESERVOIR TANK CAP ..........................................11
RESERVOIR TANK CAP : Inspection ................. ....11
RADIATOR ............................................................. ....11
RADIATOR : Inspection ...........................................11
REMOVAL AND INSTALLATION ...............13
RADIATOR ....................................... .................13
Exploded View ..................................................... ....13
Removal and Installation .........................................13
Inspection ................................................................15
COOLING FAN ..................................................16
Exploded View .........................................................16
Removal and Installation .........................................16
Inspection ................................................................17
WATER PUMP ..................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
Inspection ................................................................19
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
20
Exploded View .........................................................20
Removal and Installation .........................................20
Inspection ................................................................21
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
23
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
23
Periodical Maintenance Specification ................ ....23
Radiator ...................................................................23
Thermostat ..............................................................23
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CO-6
< SYMPTOM DIAGNOSIS >
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000006289656
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leakageCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leakage into
cooling system Cylinder head deterioration
Cylinder head gasket deteri-
oration
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CO-10
< PERIODIC MAINTENANCE >
ENGINE COOLANT
Watch water temperature gauge so as not to overheat engine.
9. Stop the engine and cool down to less than approximately 50 °C (122 °F).
Cool down using fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
10. Refill reservoir tank to “MAX” level line with engine coolant if necessary.
11. Repeat steps 6 through 10 two or more times with reservoir tank cap installed until engine coolant level no longer drops.
12. Check cooling system for leakage with engine running.
13. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating step 4, and steps from 6 to 14 until engine
coolant level no longer drops.
FlushingINFOID:0000000006289660
1. Install reservoir tank if removed, and radiator drain plug. CAUTION:
Be sure to clean drain plug and install with new O-ring. Refer to CO-13, "
Exploded View".
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-107, "
Disassem-
bly and Assembly".
2. Remove air relief plug (1) on heater hose.
3. Fill radiator and reservoir tank with water until water spills from the air relief holes, then close air relief
plugs with clamp. Fill radiator and reservoir tank with water and reinstall caps.
4. Run the engine and warm it up to normal operating temperature.
5. Rev the engine two or three times under no-load.
6. Stop the engine and wait until it cools down.
7. Drain water from the system. Refer to CO-8, "
Draining".
8. Repeat steps 1 through 7 until clear water begins to drain from radiator. : 1.96 N·m (0.2 kg-m, 17 in-lb)
2. Engine cover
: Vehicle front
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RADIATORCO-11
< PERIODIC MAINTENANCE >
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RADIATOR
RESERVOIR TANK CAP
RESERVOIR TANK CAP : InspectionINFOID:0000000006289661
Check valve seat of reservoir tank cap.
- Check if valve seat (A) is swollen to the extent that the edge of the
metal plunger (B) cannot be seen when watching it vertically from
the top.
- Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and check that it close completely when released.
- Check that there is no dirt or dam age on the valve seat of reservoir
tank cap negative-pressure valve.
- Check that there are no unusualness in the opening and closing conditions of negative-pressure valve.
Check reservoir tank cap relief pressure.
- When connecting reservoir tank cap to the radiator cap tester (commercial service tool) and the r adiator cap tester adapter (com-
mercial service tool) (A), apply engine coolant to the cap seal sur-
face.
Replace reservoir tank cap if there is an unusualness related to the above three.
CAUTION:
When installing reservoir tank cap , thoroughly wipe out the water inlet filler neck to remove any waxy
residue or foreign material.
RADIATOR
RADIATOR : InspectionINFOID:0000000006289662
Check radiator for mud or clogging. If neces sary, clean radiator as per the following:
Be careful not to bend or damage radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan shroud. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
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Standard and limit : Refer to CO-23, "Radiator".
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CO-14
< REMOVAL AND INSTALLATION >
RADIATOR
to release built-up pressure. Carefully remove radiator cap by turning it all the way. Note that the reser-
voir tank cap side is also under pressure.
1. Remove front under cover with power tool. Refer to EXT-25, "
Exploded View".
2. Remove engine cover. Refer to EM-25, "
Exploded View".
3. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant on drive belts.
4. Remove radiator hose (lower).
5. Remove fan shroud (lower). Refer to CO-13, "
Exploded View".
6. Move reservoir tank to the position without the hindrance for work.
7. Remove radiator core support cover. Refer to DLK-220, "
Exploded View".
8. Remove fan shroud (upper), refer to following.
a. Remove EVAP hose mounting bolts and move harness to aside.
b. Move air cleaner case to the position without the hindrance for work. Refer to EM-27, "
Exploded View".
NOTE:
The air cleaner case connector is not required to be disconnected.
9. Remove radiator grille. Refer to EXT-19, "
Exploded View".
10. Move condenser to the position without the hindranc e for work with the following procedures. Refer to HA-
38, "Exploded View".
Remove mounting bolts and disconnect A/C piping from radiator.
Remove air guide from radiator. Refer to EXT-12, "
Exploded View".
Remove radiator mounting bolts.
11. Remove radiator hose (upper).
12. Remove radiator as per the following: CAUTION:
Be careful not to damage radiator core.
Lift up and pull the radiator (1) forward, and then remove themounting rubber (lower) (3) from the radiator core support (2).
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Use genuine mounting bolts for th e cooling fan assembly and strictly observe the tightening torque.
(Breakage prevention for radiator)
NOTE:
Insert the radiator hose (1) all the way to the st opper (2) or by 33 mm (1.30 in) (hose without a stopper).
: Vehicle front
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CO-16
< REMOVAL AND INSTALLATION >
COOLING FAN
COOLING FAN
Exploded ViewINFOID:0000000006289666
Removal and InstallationINFOID:0000000006289667
REMOVAL
1. Remove front under cover with power tool. Refer to EXT-25, "Exploded View".
2. Remove fan shroud (lower). Refer to CO-13, "
Exploded View".
3. Move reservoir tank to the position without the hindrance for work, refer to following.
Remove fixed bolts
Remove reservoir tank hose clamp.
4. Remove radiator core support cover. Refer to DLK-220, "
Exploded View".
5. Remove fan shroud (upper), refer to following. Remove EVAP hose.
Remove fan shroud (upper) mounting bolts. Refer to CO-13, "
Exploded View".
Move air cleaner to the position without the hindrance for work.
Remove engine cover. Refer to EM-25, "
Exploded View".
6. Remove cooling fan.
7. Remove drive belt. Refer to EM-20, "
Exploded View".
8. Disconnect fan coupling harness connector.
9. Remove fan coupling.
10. Remove bracket.
11. Remove cooling fan pulley.
12. Remove Idler pulley.
1. Fan bracket 2. Cooling fan pulley 3. Fan coupling
4. Bracket 5. Cooling fan
Refer to GI-4, "
Components" for symbols not described on the above.
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COOLING FANCO-17
< REMOVAL AND INSTALLATION >
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13. Remove the fan bracket, refer to following.
Disconnect A/C compressor harness connector. Refer to HA-30, "
Exploded View".
Remove A/C compressor mounting bolt. Refer to HA-30, "
Exploded View".
Remove fan bracket mounting bolt.
INSTALLATION
Installation is in the reverse order of removal.
InspectionINFOID:0000000006289668
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
Fan Bracket
Visually check that there is no significant looseness in the fan bracket shaft, and that it turns smoothly by hand.
If there are any unusual concerns, replace the cooling fan pulley.
INSPECTION AFTER INSTALLATION
Check for leaks of the engine coolant. Refer to CO-8, "Inspection".
Start and warm up the engine. Visually make sure that there are no leaks of the engine coolant.
SLC072
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CO-18
< REMOVAL AND INSTALLATION >
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000006289669
Removal and InstallationINFOID:0000000006289670
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, co nnect hose and clamp securely, then check for leakage using the radi-
ator cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Drain engine coolant from drain plugs on radiator and cylinder block. Refer to CO-8, "Draining" and EM-
103, "Setting".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belt.
2. Remove front under cover with power tool. Refer to EXT-25, "
Exploded View".
3. Remove fan shroud (lower). Refer to CO-13, "
Exploded View".
4. Move reservoir tank to the position with out the hindrance for work. Refer to CO-13, "
Exploded View".
5. Remove radiator core support cover. Refer to DLK-220, "
Exploded View".
6. Remove fan shroud (upper). Refer to CO-13, "
Exploded View".
7. Remove drive belt. Refer to EM-20, "
Exploded View".
8. Remove cooling fan, fan coupling, cooling fan pulley and bracket. Refer to CO-16, "
Exploded View"
9. Remove radiator hose (upper). Refer to CO-13, "Exploded View".
10. Remove water pump pulley.
1. Water pump pulley 2. Water pump 3. Gasket
Refer to GI-4, "
Components" for symbols in the figure.
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DEF-12
< SYSTEM DESCRIPTION >
DIAGNOSIS SYSTEM (IPDM E/R)
CONSULT-III Function (IPDM E/R)
INFOID:0000000006349777
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with IPDM E/R.
SELF DIAGNOSTIC RESULT
Refer to PCS-22, "DTCIndex".
DATA MONITOR
Monitor item
Oil pressure warning lamp does not operate Perform auto active test.
Does the oil pressure warning
lamp blink?YES
Harness or connector be-
tween IPDM E/R and oil
pressure switch
Oil pressure switch
IPDM E/R
NO CAN communication signal
between IPDM E/R and
BCM
CAN communication signal
between BCM and combi-
nation meter
Combination meter
Symptom Inspection contents Possible cause
Diagnosis mode Description
Ecu Identification Allows confirmation of IPDM E/R part number.
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item [Unit] MAIN SIG-
NALS Description
RAD FAN REQ
[1/2/3/4] ×Displays the value of the cooling fan speed request signal received from ECM via
CAN communication.
AC COMP REQ
[Off/On] ×Displays the status of the A/C compressor request signal received from ECM via
CAN communication.
TA I L & C L R R E Q
[Off/On] ×
Displays the status of the position light request signal received from BCM via CAN
communication.
HL LO REQ
[Off/On] ×Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
FR WIP REQ
[Stop/1LOW/Low/Hi] ×
Displays the status of the front wiper request signal received from BCM via CAN
communication.
WIP AUTO STOP
[STOP P/ACT P] ×
Displays the status of the front wiper auto stop signal judged by IPDM E/R.
WIP PROT
[Off/BLOCK] ×
Displays the status of the front wiper fail-safe operation judged by IPDM E/R.
IGN RLY1 -REQ
[Off/On] Displays the status of the ignition switch ON signal received from BCM via CAN
communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by IPDM E/R.
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![INFINITI QX56 2011 Factory Service Manual
DIAGNOSIS SYSTEM (IPDM E/R)DEF-13
< SYSTEM DESCRIPTION >
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ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On] Displays the status of the push-button ignition switch judged by](/img/42/57033/w960_57033-1504.png "INFINITI QX56 2011 Factory Service Manual
DIAGNOSIS SYSTEM (IPDM E/R)DEF-13
< SYSTEM DESCRIPTION >
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ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On] Displays the status of the push-button ignition switch judged by")
DIAGNOSIS SYSTEM (IPDM E/R)DEF-13
< SYSTEM DESCRIPTION >
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ACTIVE TEST
Te s t i t e m
PUSH SW
[Off/On] Displays the status of the push-button ignition switch judged by IPDM E/R.
INTER/NP SW
[Off/On] Displays the status of the shift position judged by IPDM E/R.
ST RLY CONT
[Off/On] Displays the status of the starter relay status signal received from BCM via CAN
communication.
IHBT RLY -REQ
[Off/On] Displays the status of the starter control relay signal received from BCM via CAN
communication.
ST/INHI RLY
[Off/ ST ON/INHI ON/UNKWN] Displays the status of the starter relay and starter control relay judged by IPDM
E/R.
DETENT SW
[Off/On] Displays the status of the A/T shift selector (detention switch) judged by IPDM E/
R.
S/L RLY -REQ
[Off/On] Displays the status of the steering lock relay signal received from BCM via CAN
communication.
S/L STATE
[LOCK/UNLK/UNKWN] Displays the status of the steering lock judged by IPDM E/R.
OIL P SW
[Open/Close] Displays the status of the oil pressure switch judged by IPDM E/R.
HOOD SW
[Off/On] Displays the status of the hood switch judged by IPDM E/R.
HL WASHER REQ
[Off/On] Displays the status of the headlamp washer request signal received from BCM via
CAN communication.
THFT HRN REQ
[Off/On] Displays the status of the theft warning horn request signal received from BCM
via CAN communication.
HORN CHIRP
[Off/On] Displays the status of the horn reminder signal received from BCM via CAN com-
munication.
Monitor Item
[Unit] MAIN SIG-
NALS Description
Test item Operation Description
CORNERING LAMP LH
NOTE:
This item is indicated, but cannot be tested.
RH
HORN On Operates horn relay for 20 ms.
REAR DEFOGGER Off OFF
On Operates the rear window defogger relay.
FRONT WIPER Off OFF
Lo Operates the front wiper relay.
Hi Operates the front wiper relay and front wiper high relay.
MOTOR FAN* 1OFF
2 Transmits 50% pulse duty signal (PWM signal) to the cooling fan control module.
3 Transmits 75% pulse duty signal (PWM signal) to the cooling fan control module.
4
Transmits 100% pulse duty signal (PWM signal) to the cooling fan control mod-
ule.
HEAD LAMP WASHER On Operates the headlamp washer relay for 1 second.
Revision: 2010 May2011 QX56