ISUZU AXIOM 2002 Service Repair Manual

6E±194
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0151 HO2S Circuit Low Voltage Bank 2 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively low for an extended period of time,
DTC P0151 will be set.
Conditions for Setting the DTC

No related DTCs.

The engine is operating in ªclosed loopº.

Engine coolant temperature is above 60
C (140
F).

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.

Bank 2 HO2S 1 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period of time.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0151 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0151 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Heated oxygen sensor wiring ± The sensor pigtail may
be mispositioned and contacting the exhaust system.

Poor PCM to engine block grounds.

Fuel pressure ± The system will go lean if pressure is
too low. The PCM can compensate for some
decrease. However, if fuel pressure is too low, a DTC
P0151 may be set. Refer to
Fuel System Diagnosis.

Lean injector(s) ± Perform ªInjector Balance Testº.

Vacuum leaks ± Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, EGR system, and PCV system.

6E±195
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS

Exhaust leaks ± An exhaust leak may cause outside air
to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition to
be indicated.

MAF sensor ±The system can go lean if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if the lean condition is corrected. If so,
replace the MAF sensor.

Fuel contamination ± Water, even in small amounts,
can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated. Excessive
alcohol in the fuel can also cause this condition. Refer
to
Fuel System Diagnosis for the procedure to check
for fuel contamination.
If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0151 failing during operation may indicate a
condition described in the ªDiagnostic Aidsº above.
If the DTC P0151 test passes while the Failure
Records conditions are being duplicated, an
intermittent condition is indicate.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0151 ± HO2S Circuit Low Voltage Bank 2 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 2 HO2S 1 voltage.
Does the Bank 2 HO2S 1 voltage remain below the
specified value?
22 mVGo to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº, review and record
Tech 2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0151
until the DTC P0151 test runs.
4. Note test result.
Does the Tech 2 indicate DTC P0151 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Turn ignition ªOFFº.
2. Disconnect the PCM.
3. Check the Bank 2 HO2S 1 high and low signal
circuits for a short to ground or a short to the heater
ground circuit.
Were Bank 2 HO2S 1 signal circuits shorted?
ÐGo to Step 5Go to Step 6
5Repair the Bank 2 HO2S 1 signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªOFFº.
2. Leave the PCM and HO2S 1 disconnected.
3. Check for continuity between the high and low
signal circuits.
Was there continuity between the high and low circuits?
ÐGo to Step 7Go to Step 8
7Repair the short between the high and low circuits.
Is the action complete?
ÐVerify repairÐ

6E±196
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0151 ± HO2S Circuit Low Voltage Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
81. Ignition ªOFFº.
2. Reconnect the PCM, leave HO2S disconnected.
3. Ignition ªONº.
Does the Tech 2 indicate Bank 2 HO2S 1 voltage near
the specified value?
425-475 mV
Refer to
Diagnostic
Aids
Go to Step 9
9Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±197
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0152 HO2S Circuit High Voltage Bank 2 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) supplies a bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm digital voltmeter, this may
display as low as 320 mV. The oxygen sensor varies the
voltage within a range of about 1000 mV when the
exhaust is rich, down through about 10 mV when exhaust
is lean. The PCM constantly monitors the HO2S signal
during ªclosed loopº operation and compensates for a rich
or lean condition by decreasing or increasing the injector
pulse width as necessary. If the Bank 2 HO2S 1 voltage
remains excessively high for an extended period of time,
DTC P0152 will be set.
Conditions for Setting the DTC

No related DTCs.

The engine is operating in ªclosed loopº.

The engine coolant temperature is above 60
C
(140
F).

Bank 2 HO2S 1 signal voltage remains above 952 mV
during normal ªclosed loopº operation for a total of 77
seconds over a 90-second period.
OR

Bank 2 HO2S 1 signal voltage remains above 500 mV
during deceleration fuel cutoff mode operation for up to
3 seconds.
Action Taken When the DTC Sets

The PCM will ªONº the MIL after second trip with
detected fault

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0152 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0152 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Fuel pressure ± The system will go rich if pressure is
too high. The PCM can compensate for some
increase. However, if fuel pressure is too high, a DTC
P0152 may be set. Refer to
Fuel System Diagnosis.

Rich injector(s) ± Perform ªInjector Balance Testº.

Leaking injector ± Refer to
Fuel System Diagnosis.

Evaporative emissions (EVAP) system ± Check the
canister for fuel saturation. If the canister is full of fuel,

6E±198
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
check EVAP control system components and hoses.
Refer to Evaporative Emission (EVAP) Control
System.

MAF sensor ± The system can go rich if the MAF
sensor signal indicates an engine airflow
measurement that is not correct. Disconnect the MAF
sensor to see if rich condition is corrected. If so,
replace MAF sensor.

Check for leaking fuel pressure regulator diaphragm by
checking vacuum line to regulator for the presence of
fuel. There should be no fuel in the vacuum line.

TP sensor ± An intermittent TP sensor output will
cause the system to go rich, due to a false indication
of the engine accelerating.

Shorted Heated Oxygen Sensor (HO2S)± If the HO2S
is internally shorted, the HO2S voltage displayed on
the Tech 2 will be over 1 volt. Try disconnecting the
affected HO2S with the key ªONº, engine ªOFFº. If the
displayed HO2S voltage changes from over 1000 mV
to around 450 mV, replace the HO2S. Silicon
contamination of the HO2S can cause a high HO2S
voltage to be indicated. This condition is indicated by
powdery deposit on the portion of the HO2S exposed
to the exhaust stream. If contamination is noticed,
replace the affected HO2S.

Open HO2S Signal Circuit of Faulty HO2S± A poor
connection or open in the HO2S signal circuit cancause the DTC to set during deceleration fuel mode.
An HO2S which is faulty and not allowing a full voltage
switch between the rich and lean thresholds can also
cause the condition. Operate the vehicle while
monitoring the HO2S voltage with a Tech 2. If the
HO2S is limited within a range between 300 mV to
600 mV, check the HO2S signal circuit wiring and
associated terminal connections.

If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0152 failing during deceleration fuel cutoff
mode operation may indicate a condition described
in the ªDiagnostic Aidsº above. If the DTC P0152
test passes while the Failure Records conditions are
being duplicated, an intermittent condition is
indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0152 ± HO2S Circuit High Voltage Bank 2 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Engine is at operating temperature.
3. Operate the vehicle within the parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor Bank 2 HO2S 1 voltage.
Does the Bank 2 HO2S 1 voltage remain above the
specified value?
952 mV
(500 mV in
deceleration
fuel cut-off
mode)
Go to Step 4Go to Step 3
31. Ignition ªONº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P0152
until the DTC P0152 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0152 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Ignition ªOFFº.
2. Disconnect Bank 2 HO2S 1.
3. Ignition ªONº.
4. At HO2S Bank 2 Sensor 1 connector (PCM side)
use a DVM to measure voltages at the high and low
signal terminals.
Are the voltages in the specified range?
3-4 VGo to Step 5Go to Step 6

6E±199
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0152 ± HO2S Circuit High Voltage Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
5Repair short to voltage in signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªONº, engineªOFFº.
2. At Bank 2 HO2S 1 connector (PCM side) jumper
both the HO2S high and low signal circuits (PCM
side) to ground.
3. Using a Tech 2, monitor Bank 2 HO2S 1 voltage.
Is Bank 2 HO2S 1 voltage below the specified value?
10 mVGo to Step 7Go to Step 8
71. Disconnect the jumpers to ground from Bank 2
HO2S 1 PCM-side connector.
2. With the HO2S 1 connector disconnected, monitor
Bank 2 HO2S 1 voltage.
Is the Bank 2 HO2S 1 voltage between the specified
values?
425-475 mV
Refer to
Diagnostic
Aids
Go to Step 8
8Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±200
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0153 HO2S Slow Response Bank 2 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) continuously
monitors the heated oxygen sensor (HO2S) activity for 90
seconds after ªclosed loopº has been enabled. During the
monitoring period the PCM counts the number of times
that a rich-to-lean and lean-to-rich response is indicated
and adds the amount of time it took to complete all
rich-to-lean transitions and lean-to-rich transitions. With
this information, an average time for rich-to-lean and
lean-to-rich transitions can be determined. If the average
response time of either transition is too slow, a DTC
P0153 will be set.
A lean-to-rich transition is indicated when the HO2S
voltage changes from less than 300 mV to greater than
600 mV. A rich-to-lean transition is indicated when the
HO2S voltage changes from more than 600 mV to less
than 300 mV. An HO2S that responds too slowly is likely
to be faulty and should be replaced.
Conditions for Setting the DTC

No related DTCs.

Engine coolant temperature (ECT) is above 60
C
(140
F).

The engine is operating in ªclosed loopº.

Engine has been running for over 60 seconds.

Canister purge duty cycle is above 2%.

Engine speed is between 1500 RPM and 3000 RPM.
Mass air flow is between 18 g/second and 42 g/second.

All above conditions are met for 3 seconds.

90 seconds after ªclosed loopº has been enabled, Bank
2 HO2S 1 average transition time between 300 mV
and 600 mV is too slow. The lean-to-rich average
transition response time was longer than 94
milliseconds or the rich-to-lean average transition
response time was longer than 105 milliseconds.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.

The PCM will store conditions which were present
when the DTC set as Freeze Frame and in the Failure
Records data.

ªOpen loopº fuel control will be in effect.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0153 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0153 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.

6E±201
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 2 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of the
fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is currently present.
3. HO2S transition time, ratio mean volts and switching
DTCs set for multiple sensors indicate probable
contamination. Before replacing the sensors,
isolate and correct the source of the contamination
to avoid damaging the replacement sensors.

6E±202
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0153 ± HO2S Slow Response Bank 2 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2NOTE: If any DTCs are set, (except P0133, P1133,
P1134, P1153, and/or P1154), refer to those DTCs
before proceeding with this diagnostic chart.
1. Install the Tech 2.
2. Idle the engine at operating temperature.
3. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº criteria
included in Diagnostic Support.
4. Using a Tech 2, monitor ªDTCº info for DTC P0153
until the DTC P0153 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0153 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate DTC P0153, P1133,
P1134, P1153, and/or P1154 test failed this ignition?
ÐGo to Step 17Go to Step 4
4Check for leaks at the pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the U-bolt nuts at the leaking joint.
Is your action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damage or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace the damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is your action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 9Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is your action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
11Replace the exhaust pipes, as required.
Is your action complete?
ÐGo to Step 2Ð
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications or replace the
manifold if necessary.
Is your action complete?
ÐGo to Step 2Ð

6E±203
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0153 ± HO2S Slow Response Bank 2 Sensor 1

 
StepNo Ye s Value(s) Action
141. Visually/physically inspect the following items:

Ensure that the Bank 2 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check terminal tension (at Bank 2 HO2S 1 and
at the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 2 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground.
Are both voltages in the specified range?
3-4 VGo to Step 16Go to Step 19
161. With Bank 2 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 2 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace the affected heated oxygen sensors.
NOTE: Before replacing the sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairÐ
21Replace Bank 2 HO2S 1.
Is the action complete?
ÐVerify repairÐ
22Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ