display ISUZU AXIOM 2002 Service Repair Manual

6E±460
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.
Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
moving connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of
the fault. If DTC P1310 cannot be duplicated, the
information included in the Failure Records data can
be useful in determined vehicle mileage since the
DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1310 Diagnostic Chart may
isolate the cause of the fault.
DTC P1310 - ION Sensing Module Diagnostic

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P1310.
Does the Tech 2 indicate DTC P1310 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
31. Ignition ªOFFº.
2. Disconnect the ION Sensing module.
3. Disconnect the PCM.
Is the action complete?
ÐGo to Step 4Go to Step 3
4Check the ION Sensing harness between the PCM and
ION Sensing module circuit harness connector.
Was a problem found?
ÐVerify repairGo to Step 6
51. Disconnect the ignition coil.
Is the action complete?
ÐGo to Step 6Go to Step 5
6Check the ION Sensing harness between the ignition
coil and ION Sensing module circuit at the ION Sensing
Module harness connector.
Was a problem found?
ÐVerify repairGo to Step 7
7Check the following items;
1. Ignition coil and ignition coil circuit.
2. Ignition coil ground circuit for a poor connection.
3. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 8
8Replace the Ignition coil.
Is the action complete?
ÐVerify repairGo to Step 9
9Check the following items;
1. ION Sensing module ground circuit for a poor
connection.
2. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 10

6E±463
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
moving connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of the
fault. If DTC P1311 cannot be duplicated, the
information included in the Failure Records data can be
useful in determining vehicle mileage since the DTC
was last set.

If it is determined that the DTC occurs intermittently,
performing the DTC P1311 Diagnostic Chart may
isolate the cause of the fault.
DTC P1311 - ION Sensing Module SEC Line 1 Circuit Fault

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P1311.
Does the Tech 2 indicate DTC P1311 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
31. Ignition ªOFFº.
2. Disconnect the ION Sensing module.
3. Disconnect the PCM.
Is the action complete?
ÐGo to Step 4Go to Step 3
4Check the ION Sensing module harness between the
PCM and ION Sensing module circuit at the ION
Sensing module harness connector.
Was a problem found?
ÐVerify repairGo to Step 5
51. Disconnect the ignition coil.
Is the action complete?
ÐGo to Step 6Go to Step 5
6Check the ION Sensing module harness between the
ignition coil and ION Sensing module circuit at the SEC
line 1 harness connector.
Was a problem found?
ÐVerify repairGo to Step 7
7Check the following items;
1. Ignition coil and ignition coil circuit.
2. Ignition coil ground circuit for a poor connection.
3. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 8
8Replace the Ignition coil.
Is the action complete?
ÐVerify repairGo to Step 9
9Check the following items;
1. ION Sensing module ground circuit for a poor
connection.
2. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 10

6E±466
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
moving connectors and wiring harnesses related to the
sensor.A change in the display will indicate the location of
the fault. If DTC P1312 cannot be duplicated, the
information included in the Failure Records data can
be useful in determining vehicle mileage since the
DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1312 Diagnostic Chart may
isolate the cause of the fault.
DTC P1312 - ION Sensing Module SEC Line 2 Circuit Fault

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P1312.
Does the Tech 2 indicate DTC P1312 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
31. Ignition ªOFFº.
2. Disconnect the ION Sensing module.
3. Disconnect the PCM.
Is the action complete?
ÐGo to Step 4Go to Step 3
4Check the ION Sensing module harness between the
PCM and ICSS module circuit at the ION Sensing
Module harness connector.
Was a problem found?
ÐVerify repairGo to Step 5
51. Disconnect the ignition coil.
Is the action complete?
ÐGo to Step 6Go to Step 5
6Check the ION Sensing module harness between the
ignition coil and ION Sensing module circuit at the SEC
line 2 harness connector.
Was a problem found?
ÐVerify repairGo to Step 7
7Check the following items;
1. Ignition coil and ignition coil circuit.
2. Ignition coil ground circuit for a poor connection.
3. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 8
8Replace the Ignition coil.
Is the action complete?
ÐVerify repairGo to Step 9
9Check the following items;
1. ION Sensing module ground circuit for a poor
connection.
2. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 10

6E±468
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1326 ION Sensing Module Combustion Quality Input Circuit Fault
060R200068
Circuit Description
The Power Control Module (PCM) checks the validity of
the signals used in the ION Sensing module at the
following engine operating conditions.

The test is performed to evacuate the Combustion
Quality (CQ) signal pulse width if it is within a
predetermined range. If the CQ signal pulse width is
out of the predetermined range, the fail counter will be
incremented. If the failure counter exceeds the
calibration, then test is complete and a failure will be
reported. If the sample counter threshold is reached
before the failure threshold, then the test is complete
and a pass will be reported. This test will detect an
open/short in the CQ line circuit, ION Sensing module
faults and analog input faults in the PCM.
Conditions for setting the DTC

Ignition voltage is between 10volt and 16 volts.

No Crank DTCs set.

No cylinder ID DTCs set.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM calculates an air flow value based on idle air
control valve position, throttle position, RPM and
barometric pressure.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P1326 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.

DTC P1326 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
moving connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of
the fault. If DTC P1326 cannot be duplicated, the
information included in the Failure Records data can

6E±472
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
A change in the display will indicate the location of
the fault. If DTC P1340 cannot be duplicated, the
information included in the Failure Records data can
be useful in determining vehicle mileage since the
DTC was last set.If it is determined that the DTC occurs intermittently,
performing the DTC P1340 Diagnostic Chart may
isolate the cause of the fault.
DTC P1340 - ION Sensing Module Cylinder ID Fault
(Cylinder Synchronization Fail)

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P1340.
Does the Tech 2 indicate DTC P1340 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
31. Ignition ªOFFº.
2. Disconnect the ION Sensing module.
3. Disconnect the PCM.
Is the action complete?
ÐGo to Step 4Go to Step 3
4Check the ION Sensing module harness between the
PCM and ICSS module circuit at the QC line harness
connector.
Was a problem found?
ÐVerify repairGo to Step 5
51. Disconnect the ignition coil.
Is the action complete?
ÐGo to Step 6Go to Step 5
6Check the ION Sensing module harness between the
ignition coil and ION Sensing module circuit at the ION
Sensing Module harness connector.
Was a problem found?
ÐVerify repairGo to Step 7
7Check the following items;
1. Ignition coil and ignition coil circuit.
2. Ignition coil ground circuit for a poor connection.
3. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 8
8Replace the Ignition coil.
Is the action complete?
ÐVerify repairGo to Step 9
9Check the following items;
1. ION Sensing module ground circuit for a poor
connection.
2. If a problem is found, repair wiring harness as
necessary.
Was a problem found?
ÐVerify repairGo to Step 10

6E±477
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1441 EVAP System Flow During Non-Purge
060RY00398
Circuit Description
Canister purge is controlled by a solenoid valve that
allows manifold vacuum to purge the canister. The
powertrain control module (PCM) supplies a ground to
energize the solenoid valve (purge ªONº). The EVAP
purge solenoid control is pulse-width modulated (PWM)
or turned ªONº and ªOFFº several times a second. The
duty cycle (pulse width) is determined by engine
operating conditions including load, throttle position,
coolant temperature and ambient temperature. The duty
cycle is calculated by the PCM and the output is
commanded when the appropriate conditions have been
met.
Conditions for Setting the DTC

No active ECT sensor, IAT sensor, MAP sensor, or TP
sensor DTCs set.

BARO reading is above 85 kPa.

Engine coolant temperature is below 70
C (158
F).

Start-up intake air temperature (IAT) and start-up
engine coolant temperature (ECT) are both above 5
C
(41
F).

The difference between start-up ECT and start-up IAT
is less than 25
C (45
F).

TP sensor indicates a throttle position above 12%.

Battery voltage is between 11.5 volts and 16 volts.

Engine speed is between 800 and 6,000 RPM.

Canister purge duty cycle is below 3%.
Fuel level is between 15% and 85%.

All conditions are present for at least 3 seconds.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P1441 will clear after 40 consecutive
warm±up cycles have occurred without a fault.

DTC P1441 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wring harness for
damage. A change in the display will indicate the
location of the fault.

6E±481
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness - Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Mass Air Flow, TP sensor 1, TP sensor 2 display on the
Tech 2 while moving connectors and wiring harnesses
related to the sensor.

Plugged intake air duct or filter element

A wide - open throttle acceleration from a stop should
cause the mass air flow displayed on a Tech 2 to
increase from about 3 ± 6 g/s at idle to 100 g/s orgreater at the time of the 1 ± 2 shift. If not, check for a
restriction.
A change in the display will indicate the location of
the fault. If DTC P1514 cannot be duplicated, the
information included in the Failure Records data can
be useful in determining vehicle mileage since the
DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1514 Diagnostic Chart may
isolate the cause of the fault.
DTC P1514 - TPS-MAF Correlation Error

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
2Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 3
Go to ETC
System
Check
31. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ªDTCº info for DTC P1514.
Does the Tech 2 indicate DTC P1514 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Start the engine.
2. With the engine idling, monitor ªMAF Frequencyº
display on the Tech 2.
Is the ªMAF Frequencyº below the specified value?
6 ~ 10 g/sGo to Step 5Go to Step 8
51. Ignition ªOFFº.
2. Disconnect the MAF sensor connector.
3. Ignition ªONº, engine idling.
4. Using a Tech 2, monitor ªMAF Frequencyº.
Does the Tech 2 indicate a ªMAF Frequencyº at the
specified value?
0g/sGo to Step 6Go to Step 7
6Replace the MAF sensor.
Is the action complete?
ÐVerify repairGo to Step 9
71. Check the MAF harness for incorrect routing near
high voltage components (solenoids, relays,
motors).
2. If incorrect routing is found, correct the harness
routing.
Was a problem found?
ÐVerify repairGo to Step 19
81. With the engine idling, monitor ªMAF Frequencyº
display on the Tech 2.
2. Quickly snap open throttle to wide open throttle
while under a road load and record value.
Does the Tech 2 indicate a ªMAF Frequencyº at the
specified value?
6 ~ 10 g/sGo to Step 6Go to Step 9
91. IgnitionªONº, engine not running.
2. Observe the MAP reading on the Tech 2.
Is the MAP reading less than the specified value?
65kPaGo to Step 10Go to Step 13

6E±484
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1515 Command - Actual TPS Correlation Error
D06RY00111
Circuit Description

The throttle position (TP) sensor circuit provides a
voltage signal relative to throttle position (blade angle).
The throttle blade angle will vary from about 8 % at
closed throttle to about 92 % at wide open
throttle(WOT).

The DC motor circuit provides a voltage signal relative
to command throttle position (blade angle).

This DTC detects the difference between actual
throttle position and command throttle position.
Conditions for setting the DTC

The ignition is ªONº.

Throttle actuation mode is normal.

Command Throttle position - Actual Throttle position is
more than + 5 % for 100 counts within 1000 test
samples (15.6 m sec) else Actual Throttle position is
less than + 40 % and Command Throttle position -
Actual Throttle position is more than - 5 % or Command
Throttle position - Actual Throttle position is more than
- 20 % for 150 failures within test 1000 test samples
(15.6 m sec).
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM calculates an air flow value based on throttle
blade position, RPM and barometric pressure.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P1515 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.

DTC P1515 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, proper mating, locks,
improperly formed or damaged terminals, and poor
terminal to wire connection.

Damaged harness-Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TP sensor 1, TP sensor 2 display on the Tech2 while

6E±485
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
moving connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of
the fault. If DTC P1515 cannot be duplicated, the
information included in the Failure Records data canbe useful in determing vehicle mileage since the
DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1515 Diagnostic Chart may
isolate the cause of the fault.
DTC P1515 - Command - Actual TPS Correlation Error

StepActionValue(s)Ye sNo
1Was the ªOn-Board (OBD) System Checkº performed?
ÐGo to Step 2
Go to OBD
System
Check
2Was the ªElectric Throttle Control (ETC) System
Checkº performed?
ÐGo to Step 3
Go to ETC
System
Check
31. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor ª DTCº info for DTC P1515.
Does the Tech 2 indicate DTC P1515 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
4Observe the TP angle reading on the Tech 2 while
slowly opening the throttle.
Does the TP angle increase steadily and evenly from
the closed throttle value to the wide open throttle
value?Closed
throttle TP
sensor 1 =8 ~
10 % TP
sensor 2 =90
~ 92 % Wide
open throttle
TP sensor 1
=90 ~ 92 %
TP sensor 2
=8 ~ 10 %
Go to Step 5Go to Step 8
51. Ignition ªOFFº.
2. Disconnect the DC motor.
Is the DC motor reading near the specified value?
0.3 ~ 100
Go to Step 6Go to Step 7
6Check the DC motor harness between the PCM and
DC Motor circuit at the DC motor harness connector.
Was a problem found?
ÐVerify repairGo to Step 8
7Replace the DC motor.
Is the action complete?
ÐVerify repairGo to Step 6
81. Disconnect the TP sensor.
2. Observe the TP sensor reading on the Tech 2.
Is the TP sensor reading near the specified value?
0VGo to Step 9Go to Step 10
91. Connect a test light between the 5Volt reference
circuit and the TP1 and TP2 sensor signal circuit at
the TP sensor harness connector.
2. Observe the TP sensor reading on the Tech2.
Is the TP sensor reading near the specified value?
5VGo to Step 12Go to Step 11

6E±487
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1516 Command - Actual TPS Correlation Error
D06RY00111
Circuit Description

The throttle position (TP) sensor circuit provides a
voltage signal relative to throttle position (blade angle).
The throttle blade angle will vary from about 8% at
closed throttle to about 92 % at wide open throttle
(WOT).

The DC motor circuit provides a voltage signal relative
to command throttle position (blade angle).

This DTC detects the difference between actual
throttle position and command throttle position in
steady state.
Conditions for setting the DTC

The ignition is ªONº.

Throttle Actuation mode is normal.

Command Throttle position-Actual Throttle position is
less than 8 % when desired TPS is steady within 0.5
% for 30 seconds within test samples (30 second)
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.

The PCM calculates an air flow value based on idle air
control valve position, throttle position, RPM and
barometric pressure.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P1516 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.

DTC P1516 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
An intermittent may be caused by the following:

Poor connections.

Misrouted harness.

Rubbed through wire insulation.

Broken wire inside the insulation.
Check for the following conditions:

Poor connection at PCM-Inspect harness connectors
for backed out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal to wire connection.

Damaged harness - Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
TP sensor 1, TP sensor 2 display on the Tech2 while
moving connectors and wiring harnesses related to the
sensor.
A change in the display will indicate the location of
the fault. If DTC P1516 cannot be duplicated, the