ISUZU AXIOM 2002 Service Repair Manual

7A1±14
TRANSMISSION CONTROL SYSTEM (4L30±E)
2. Connecting the TECH2
901RW180
Legend
(1) PCMCIA Card
(2) RS 232 Loop Back Connector(3) SAE 16/19 Adapter
(4) DLC Cable
(5) Tech 2

Before operating the Isuzu PCMCIA card with the
Tech 2, the following steps must be performed:
1. The Isuzu 2002 System PCMCIA card (1) inserts
into the Tech 2 (5).2. Connect the SAE 16/19 adapter (3) to the DLC
cable (4).
3. Connect the DLC cable to the Tech 2 (5)
4. Make sure the vehicle ignition is off.

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±15
5. Connect the Tech 2 SAE 16/19 adaptor to the
vehicle DLC.
826R200011
6. The vehicle ignition turns on.
7. Verify the Tech 2 power up display.
060RW009
NOTE: The RS232 Loop back connector is only to use for
diagnosis of Tech 2 and refer to
user guide of the Tech 2.
8. The power up screen is displayed when you
power up the tester with the Isuzu systems
PCMCIA card. Follow the operating procedure
below.
060R200032

7A1±16
TRANSMISSION CONTROL SYSTEM (4L30±E)
060R200033
Once the test vehicle has been identified an ªApplication
(Powertrain) Menuº screen appears. Please select the
appropriate application.
The following table shows, which functions are used for
the available equipment versions.
F0: Diagnostic Trouble Codes
F0: Read DTC Info Ordered By Priority
F1: Clear DTC Information
F2: DTC Information
F1: Data Display
F0: Transmission Data
F2: Snap Shot
F3: Actuator Tests
F0: Lamps
F0: Check Light
F1: Winter Drive Lamp
F2: Power Drive Lamp
F3: AT Oil Temperature Lamp
F1: Solenoids
F0: Solenoid 1-2/3-4 Test
F1: Solenoid 2-3 Test
F2: TCC Solenoid
F3: Band Apply Solenoid
F4: Pressure Control Solenoid (PCS)
F4: Function Tests
F0: Reset Oil Life Monitor

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±17
Diagnostic Trouble Codes
The purpose of the ªDiagnostic Trouble Codesº mode is to
display stored PCM trouble codes.
When ªDiagnostic Trouble Codesº is selected an
ªApplication Menuº screen appears.
Clear DTC Information
The purpose of the ªClear DTC Informationº mode is to
command the clearing of stored PCM trouble codes.
When ªClear DTC Informationº is selected, a ªClear DTC
Informationº, warning screen appears. This screen
informs you that by cleaning DTC's, ªall stored DTC
information in controller will be erasedº.
Do you want to clear DTC's (Yes/No).
Press either the Yes or No key when answering.
After clearing codes, confirm system operation by test
driving the vehicle.
Allow the vehicle to shift through all four forward gears in a
manner which attempts to repeat the failure condition.
NOTE: When the trouble has not been repaired and the
trouble code cannot be erased, check the vehicle again.
DTC Information
When ªDTC Informationº is selected, an ªApplication
Menuº appears with a list of DTC information function
keys addressing DTC specifics and their origins.
Function key selections may vary for particular vehicle
and/or system.
Data Display
The purpose of the ªData Displayº mode is to
continuously monitor data parameters.
The current actual values of all important sensors and
signals in the system are display through F1 mode.
When ªData Displayº is selected an ªApplication Menuº
appears. Please select either ªEngineº or ªTransmission
Data Displayº.
See ªTransmission Dataº on next page.
Snapshot
When ªSnapshotº is selected an ªApplication Menuº
appears.
When ªTransmission Snapshotº application is selected
from the ªApplication Menuº, a ªSnapshot Menuº
appears, displaying several options. ªSnapshotº options
may vary from one system to another.
ªSnapshotº allows a recording of all vehicle parameters.
There parameters may then be replayed at a future point
in time.
This action allows you to focus on making the condition
occur, rather than trying to view all of the data in
anticipation of the fault. The snapshot will collect
parameter information around a trigger point that you
select.
When a snapshot is taken. It is recorded onto the
PCMCIA memory card. When the Tech 2 is powered
down. Snapshots are not lost.
Actuator Tests
The purpose of ªActuator Testsº mode is to check for
correct operation of electronic system actuators.Lamps
You can operate the lamps by pressing the ON and OFF
buttons.
Preconditions: none
Solenoid
Solenoid 1-2/3-4, Solenoid 2-3, TCC Solenoid
You can operate the solenoids by pressing the ON and
OFF buttons.
Preconditions: P±N position, no vehicle speed, no engine
speed
Band Apply Solenoid
You can operate the solenoid by pressing the ON and
OFF buttons.
Preconditions: P-N position, idle engine speed, no vehicle
speed.
Pressure Control Solenoid (PCS)
You can set desired PCS Current using the ªIncrementº
(+25) and ªDecrementº (±25) button. The PC Solenoid
Data informs about PCS Current, Pressure and Duty
Cycle.
Preconditions: P±N position, no engine speed, no vehicle
speed
Reset Oil Life Monitor
Displays parameter ªOil Life Monitorº and resets to 100%
if Yes-button is pressed on Reset-question. ªNoº leaves
test.
Preconditions: no vehicle speed, no engine speed
NOTE:
Freeze Frame (Powertrain DTC A/B Type)
Freeze Frame is an element of the Diagnostic Manage-
ment System which stores various vehicle information at
the moment an emissions-related fault is stored in
memory and when the MIL is commanded on. These data
can help to identify the cause of a fault. Refer to
Storing
And Erasing Freeze Frame Data
for more detailed in-
formation.
Failure Records (Powertrain DTC C/D Type)
Failure Records data is an enhancement of the OBD II
Freeze Frame feature. Failure Records store the same
vehicle information as does Freeze Frame, but it will store
that information for any fault which is stored in on-board
memory, while Freeze Frame stores information only for
emission-related faults that command the MIL on.

7A1±18
TRANSMISSION CONTROL SYSTEM (4L30±E)
Transmission Data
Tech 2 stringUnitEngine running at idle
Ignition VoltageV12.8 ~ 14.1 V
Engine SpeedRPM750 ~ 900 RPM
Vehicle Speedkm/h, MPH0 MPH
AT Output Speed (Automatic Transmission)RPM0 RPM
AT Input Speed Ratio (Automatic Transmission)0.0
Throttle Position%0 %
AT Oil Temperature (Automatic Transmission)
C,
F70 ~ 80
C (158 ~ 176
F)
Transmission Temperature
C,
F75 ~ 11 0
C (167 ~ 230
F)
AT Oil Temperature Lamp (Automatic Transmission)On/OffOff
AT Oil Life Monitor (Automatic Transmission)%100 %
AT Oil Life Lamp (Automatic Transmission)On/Off(Not used)
Commanded Gear1
Current Gear1
Mode Switch AInactive/ActiveActive
Mode Switch BInactive/ActiveInactive
Mode Switch CInactive/ActiveInactive
Mode Switch GInactive/ActiveActive
Selector PositionPark
1±2 Shift Solenoid AOn/OffOff
2±3 Shift Solenoid BOn/OffOn
Solenoid Brake BandOn/OffOff
TCC Slip SpeedRPM750 ~ 900 RPM
TCC SolenoidOn/OffOff
TCC Duty Cycle%0 %
PCS Current (Pressure Control Solenoid)Aapprox. 1.0 A
PCS Duty Cycle (Pressure Control Solenoid)%approx. 45 ~ 60 %
Desired PCS Pressure (Pressure Control Solenoid)kPa43 ~ 52 kPa
Shift PressurekPa43 ~ 52 kPa
Brake SwitchOn/OffOn
Winter SwitchOn/OffOff
Winter Drive LampOn/OffOff
Power SwitchNormalNormal
Power Drive LampOff/OnOff
Emergency ModeInactive/ActiveInactive
ABS StatusOn/Off(Not used)

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±19
OBD II Diagnostic Management System
Powertrain Control Module (PCM) Location
825R100018826RY002
Class 2 Serial Data Bus
OBD II technology requires a much more sophisticated
PCM than does OBD I technology. The OBD II PCM
diagnostic management system not only monitors
systems and components that can impact emissions, but
they also run active tests on these systems and
components. The decision making functions of OBD II
PCMs have also greatly increased. To accommodate this
expansion in diagnostic complexity, Isuzu engineers have
designed the Class 2 serial data bus, which meets SAE
J1850 recommended practice for serial data.
ªSerial Dataº refers to information which is transferred in a
linear fashion ± over a single line, one bit at a time. A ªData
Busº is an electronic pathway through which serial data
travels.AXIOM previously used a 5 volt data bus called UART,
which is an acronym for ªUniversal Asynchronous
Receive and Transmitº. When neither the vehicle's
control module nor the diagnostic tool, such as a Tech 2,
are ªtalking,º the voltage level of the bus at rest is 5 volts.
The two computers talk to each other at a rate of 8,192
bits per second, by toggling or switching the voltage on
the data bus from 5 volts to ground.
Class 2 data, which is used on OBD II vehicles, is quite
different. Data is transferred at a rate of 10.4 kilobits per
second, and the voltage is toggled between zero and 7
volts.

7A1±20
TRANSMISSION CONTROL SYSTEM (4L30±E)
C07RT006
Class 2 data is also pulse width modulated. Each bit of
information can have one of two lengths: long or short. On
the other hand, UART data bits come in only one length
(short). The pulse width modulation of Class 2 data allows
better utilization of the data line.
The message carried on Class 2 data streams are also
prioritized. This means that if two devices try to
communicate on the data line at the same time, only the
higher priority message will continue. The device with the
lower priority message must wait.
NOTE: The Class 2 data wire is always terminal 2 of the
new 16±terminal Data Link Connector (DLC).
16 ± Terminal Data Link Connector (DLC)
OBD II standardizes Data Link Connector (DLC)
configurations. The DLC, formerly referred to as the
ALDL, will be a 16±terminal connector found on the lower
left side of the driver's side instrument panel. All
manufacturers must conform to this 16±terminal
standard.
826R200011

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±21
810RT022
PIN 1 ± DIAG. SW
PIN 2 ± J1850 Bus + L line on 2±wire systems, or
single wire (Class 2)
PIN 3 ± Active suspension diagnostic enable
PIN 4 ± Chassis ground pin
PIN 5 ± Signal ground pin
PIN 6 ± (Not used)
PIN 7 ± TOD diagnostic enable
PIN 8 ± TOD diagnostic enable
PIN 9 ± Primary UART
PIN 10 ± (Not used)
PIN 11 ± (Not used)
PIN 12 ± ABS diagnostic or CCM diagnostic enable
PIN 13 ± SIR diagnostic enable
PIN 14 ± (Not used)
PIN 15 ± (Not used)
PIN 16 ± Battery power from vehicle unswitched (4
AMP MAX.)
Malfunction Indicator Lamp (MIL)
The Malfunction Indicator Lamp (MIL) looks the same as
the MIL you are already familiar with (ªCHECK ENGINEº
lamp). However, OBD II requires for it illuminate under a
strict set of guidelines. Basically, the MIL is turned on
when the PCM detects a DTC that will impact the vehicle's
emissions.
The MIL is under the control of the Diagnostic Executive.
The MIL will be turned on if a component or system which
has an impact on vehicle emissions indicates a
malfunction or fails to pass an emissions±related
diagnostic test. It will stay on until the system or
component passes the same test, for three consecutive
trips, with no emissions±related faults.
DTC Types
Each DTC is directly related to a diagnostic test. The
Diagnostic Management System sets DTC based on the
failure of the tests during a trip or trips. Certain tests must
fail two (2) consecutive trips before the DTC is set. The
following are the four (4) types of DTCs and the
characteristics of those codes:

Type A

Emissions related

Requests illumination of the MIL of the first trip with a
fail

Stores a History DTC on the first trip with a fail

Stores a Freeze Frame (if empty) (DTC Information
for 6VE1 engine)

Stores a Fail Record

Updates the Fail Record each time the diagnostic
test fails

Type B

Emissions related

ªArmedº after one (1) trip with a fail

ªDisarmedº after one (1) trip with a pass

Requests illumination of the MIL on the
second
consecutive trip
with a fail

Stores a History DTC on the second consecutive trip
with a fail (The DTC will be armed after the first fail)

Stores a Freeze Frame on the second consecutive
trip with a fail (if empty) (DTC Information for 6VE1
engine)

Stores a Fail Record when the first test fails (not
dependent on
consecutive trip fails)

Updates the Fail Record each time the diagnostic
test fails
(Some special conditions apply to misfire and fuel trim
DTCs)

Type C (if the vehicle is so equipped)

Non-Emissions related

Requests illumination of the Service Lamp or the
service message on the Drive Information Center
(DIC) on the
first trip with a fail

Stores a History DTC on the
first trip with a fail


Does not store a Freeze Frame

Stores Fail Record when test fails

Updates the Fail Record each time the diagnostic
test fails

Type D

Non-Emissions related

Not request illumination of any lamp

Stores a History DTC on the
first trip with a fail


Does not store a Freeze Frame

Stores Fail Record when test fails

Updates the Fail Record each time the diagnostic
test fails

7A1±22
TRANSMISSION CONTROL SYSTEM (4L30±E)
IMPORTANT:Only four Fail Records can be stored.
Each Fail Record is for a different DTC. It is possible that
there will not be Fail Records for every DTC if multiple
DTCs are set.
Clear DTC
NOTE: If you clear the DTC (Diagnostic Trouble Codes)
you will not be able to read any codes recorded during the
last occurrence.
NOTE: To use the DTC again to identify a problem, you
will need to reproduce the fault or the problem. This may
require a new test drive or just turning the ignition on (this
depends on the nature of the fault).
1. If you have a Tech 2:
1. Connect the Tech 2 if it is still not connected GO
THROUGH Tech 2 OBD II CONNECTION.
2. Push ªF1: Clear DTC Informationº in the
Application Menu and answer ªYesº to the
question ªDo you want to clear DTC's?º
a. When a malfunction still exists and the Tech 2
displays ª4L30E CODES NOT CLEAREDº. This
means that the problem is still there or that the
recovery was not done. Please GO TO DTC
CHECK.
b. When a malfunction has been repaired and the
recovery is done. The Tech 2 displays ª4L30E
CODES CLEAREDº.
2. If you have no Tech 2:
Disconnect the PCM battery feed as necessary.
DTC Check
1. Diagnostic Trouble Codes (DTC) have been identified
by Tech 2.
2. You have written the list of the DTCs. The order of the
malfunctions has no meanings for this PCM. Usually
only one or two malfunctions should be set for a given
problem.
3. Check directly the DTCs you identified. The DTCs are
sorted by number. Refer to
Diagnostic Trouble Code
(DTC) Identification in this section.
PCM Precaution
The PCM can be damaged by:
1. Electrostatic discharge
2. The short circuit of some terminals to voltage or to
ground.
Electrostatic Discharge Damage Description:
1. Electronic components used to control systems are
often designed to carry very low voltage, and are very
susceptible to damage caused by electrostatic
discharge. It is possible for less than 100 volts of
static electricity to cause damage to some electronic
components. By comparison, it takes as much as
4,000 volts for a person to even feel the zap of a static
discharge.2. There are several ways for a person to become
statically charged. The most common methods of
charging are by friction and induction. An example of
charging by friction is a person sliding across a car
seat, in which a charge of as much as 25,000 volts
can build up. Charging by induction occurs when a
person with well insulated shoes stands near a highly
charged object and momentarily touches ground.
Charges for the same polarity are drained off, leaving
the person highly charged with the opposite polarity.
Static charges of either type can cause damage,
therefore, it is important to use care when handling
and testing electronic components.
NOTICE: To prevent possible electrostatic
discharge damage:
1. Do not touch the PCM connector pins or soldered
components on the PCM circuit board.
2. Be sure to follow the guidelines listed below if
servicing any of these electronic components:
3. Do not open the replacement part package until it is
time to install the part.
4. Avoid touching electrical terminals of the part.
5. Before removing the part from its package, ground
the package to a known good ground on the vehicle.
6. Always touch a known good ground before handling
the part. This step should be repeated before
installing the part if the part has been handled while
sliding across the seat, while sitting down from a
standing position or while walking some distance.
Information On PCM
1. The Powertrain Control Module (PCM) is located in
the center console and is the control center of the
electronic transmission control system.
2. The PCM must be maintained at a temperature below
85
(185
F) at all times. This is most essential if the
vehicle is put through a paint baking process. The
PCM will become inoperative if its temperature
exceeds 85
C (185
F). Therefore, it is
recommended that the PCM be removed or that
temporary insulation be placed around the PCM
during the time the vehicle is in a paint oven or other
high temperature process.
3. The PCM is designed to process the various inputs
and then respond by sending the appropriate
electrical signals to control transmission upshift,
downshift, shift feel and torque converter clutch
engagement.
4. The PCM constantly interprets information from the
various sensors, and controls the systems that affect
transmission and vehicle performance. By analyzing
operational problems, the PCM is able to perform a
diagnostic function by displaying DTC(s) and aid the
technician in making repairs.

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±23
Intermittent Conditions
If the Tech 2 displays a diagnostic trouble code as
intermittent, or if after a test drive a DTC does not
reappear though the detection conditions for this DTC are
present, the problem is most likely a faulty electrical
connection or loose wiring. Terminals and grounds should
always be the prime suspect. Intermittents rarely occur
inside sophisticated electronic components such as the
PCM.
Use the DTC information to understand which wires and
sensors are involved.
When an intermittent problem is encountered, check
suspect circuits for:
1. Poor terminal to wire connection.
2. Terminals not fully seated in the connector body
(backed out).
3. Improperly formed or damaged terminals.
4. Loose, dirty, or corroded ground connections:
HINT: Any time you have an intermittent in more than
one circuit, check whether the circuits share a
common ground connection.5. Pinched or damaged wires.
6. Electro±Magnetic Interference (EMI):
HINT: Check that all wires are properly routed away
from coil, and generator. Also check for improperly
installed electrical options, such as lights, 2±way
radios, etc.
Use the F2: SNAPSHOT mode of the Tech 2 to help
isolate the cause of an intermittent fault. The snapshot
mode will record information before and after the problem
occurs. Set the snapshot to ªtriggerº on the suspect DTC.
If you notice the reported symptom during the test drive,
trigger the snapshot manually.
After the snapshot has been triggered, command the
Tech 2 to play back the flow of data recorded from each of
the various sensors. Signs of an intermittent fault in a
sensor circuit are sudden unexplainable jump in data
values out of the normal range.
Transmission And PCM Identification
The chart below contains a list of all important information
concerning rear axle ratio, Powertrain Control Module
(PCM), and transmission identification.
VEHICLE
Rr axlePCMTRANSMISSION
TypeEngine
Rr axle
RatioISUZU Parts No.Calibration
CodeIsuzu Part No.Model Code
Isuzu /35LV64 3008±97287±830±0G268±96023±779±0YB (4y4)
Axiom3.5L V64.3008±09389±969±0G268±96024±169±0YE (4y2)
240R200001