ISUZU AXIOM 2002 Service Repair Manual
Manufacturer: ISUZU, Model Year: 2002, Model line: AXIOM, Model: ISUZU AXIOM 2002Pages: 2100, PDF Size: 19.35 MB
Page 1681 of 2100

7A±97 AUTOMATIC TRANSMISSION (4L30±E)
(38) Seal, O±Ring
(39) Reservoir
(42) Gasket, Extension Case
(43) Extension Assembly
(44) Seal, O±Ring/Speed Sensor
(45) Sensor Assembly, Speed
(46) Screw, Speed Sensor
(47) Nut, Output Shaft/Drive Flange
(48) Seal, O±Ring/Drive Flange
(49) Flange, Drive
(50) Seal, Extension Assembly
(52) Screw, Extension/Main Case
(53) Spring, Parking Pawl Lock
(54) Pawl, Parking Lock
(55) Connector, Electrical/Main Case
(56) Actuator Assembly, Parking Lock
(57) Nut, Parking Lock Lever
(58) Link, Manual Valve
(59) Pin, Spring
(60) Lever, Parking Lock and Range Selector
(61) Shaft, Selector
(62) Seal, Selector Shaft
(63) Mode Switch Assembly
(64) Screw and Conical Washer Assembly
(65) Shield, Mode Switch
(67) Pan, Bottom/Adapter Case
(68) Gasket, Bottom Pan/Adapter Case
(69) Harness Assembly, Adapter Case
(70) Screw, Valve Body
(71) Valve Body Assembly, Adapter Case
(72) Gasket, Adapter Valve Body
(73) Plate, Adapter Valve Body/Transfer(74) Pan, Bottom/Main Case
(75) Gasket, Bottom Pan/Main Case
(76) Gasket, Oil Drain or Overfill Screw
(77) Screw, Oil Drain or Overfill
(78) Magnet, Chip Collector
(79) Filter Oil
(80) Harness Assembly, Main Case
(82) Roller and Spring Assembly, Manual Detent
(84) Valve Body Assembly, Main Case
(85) Ball, Check
(86) Gasket, Main V.B./Transfer Plate
(87) Plate, Main V.B./Transfer
(88) Gasket, Transfer/Main Case
(89) Screw, Transfer Plate on V.B.
(90) Screw, Servo Cover
(91) Cover, Servo Piston
(92) Gasket, Cover/Servo Piston
(93) Ring, Retaining Servo Piston
(94) Clip, Servo Piston
(95) Nut, Servo Screw
(96) Screw, Servo Piston
(97) Piston, Servo
(98) Seal, Ring/Servo Piston
(99) Spring, Cushion/Servo Piston
(100) Seat, Cushion Spring
(101) Sleeve, Servo Piston Adjust
(102) Rod, Apply/Servo Piston
(103) Spring, Return/Servo Piston
(104) Gasket, Adapter Case/Transfer Plate
(105) Powertrain Control Module
(106) Servo Piston Assembly
Page 1682 of 2100

7A±98
AUTOMATIC TRANSMISSION (4L30±E)
Pump Assembly
241RY003
Legend
(201) Gear, Oil Pump Drive
(202) Gear, Oil Pump Driven
(203) Pin, Plug Converter Clutch Control
(204) Plug, Converter Clutch Control Valve
(205) Spring, Converter Clutch Control Valve
(206) Valve, Converter Clutch Control
(207) Ring, Snap/Throttle Signal Accumulator
(208) Seat, Spring/Throttle Signal Accumulator
(209) Spring, Throttle Signal Accumulator
(210) Piston, Throttle Signal Accumulator
(211) Pin, Boost Valve Sleeve
(212) Sleeve, Boost Valve
(213) Valve, Boost
(214) Seat, Spring/Pressure Regulator Valve(215) Spring, Pressure Regulator Valve
(216) Seat, Spring/Pressure Regulator Valve
(217) Valve, Pressure Regulator
(218) Isolator Valve
(219) Spring, Isolator
(220) Valve, Converter Clutch Regulator
(221) Spring, Converter Clutch Regulator
(222) Sleeve, Converter Clutch Regulator
(223) Pin, Retainer Sleeve
(224) Valve, Enable
(225) Spring, Enable Valve
(226) Spring Guide, Enable Valve
(227) Pin, Enable Valve
(228) Pump Assembly
(229) Seal Ring, Plug
Page 1683 of 2100

7A±99 AUTOMATIC TRANSMISSION (4L30±E)
Valve Body Assemblies
244RS009
Legend
(301) Body, Valve Main Case
(302) Pin, Spring
(303) Solenoid Assembly, ON/OFF N.C.
(304) Valve, 1±2 and 3±4 Shift
(305) Spring, 1±2 and 3±4 (2±3) Shift
(306) Retainer, Valve
(307) Solenoid Assembly, ON/OFF N.O.
(308) Valve, 2±3 Shift
(309) Pin, Spring
(310) Plug, Valve Bore(311) Spring, Valve Low Pressure Control
(312) Valve, Low Pressure Control
(317) Ball, Check
(318) Valve, 1±2 Accumulator Control
(320) Valve, 1±2 Accumulator
(321) Washer, Waved PWM Solenoid
(322) Pin, Solenoid PWM
(323) Solenoid Assembly, Band Control PWM
(324) Screen Assembly, PWM Solenoid
(325) Plug, Screen
(326) Valve, Manual
Page 1684 of 2100

7A±100
AUTOMATIC TRANSMISSION (4L30±E)
243RY002
Legend
(401) Body, Valve/Adapter Case
(402) Screw, Solenoid Force Motor
(403) Retainer, Force Motor
(404) Solenoid, Force Motor
(405) Plug, 3±4 Accumulator
(406) Plug and Spring Retainer
(407) Valve, 3±4 Accumulator
(409) Valve, 3±4 Accumulator Control(410) Spring, Feed Limit Valve
(411) Ring, Retainer
(412) Valve, Feed Limit
(413) Seal, O±Ring Plug Filter
(414) Plug, Screen
(415) Screen Assembly, Force Motor
(416) Solenoid, Torque Converter Clutch, PWM
(417) Retainer, Screen Plug
(418) Bracket, PWM Solenoid
Page 1685 of 2100

7A±101 AUTOMATIC TRANSMISSION (4L30±E)
Overdrive Internal Components
252RW003
Legend
(501) Retainer, 4th Clutch
(502) Plate, 4th Clutch (Steel)
(503) Plate Assembly, 4th Clutch (Lined)
(504) Retainer And Ball Assembly, Check Valve
(505) Seal, O±Ring/Turbine Shaft
(506) Shaft, Turbine
(508) Ring, Oil Seal/Turbine Shaft
(510) Housing, Overrun Clutch
(513) Piston, Overrun Clutch
(514) Spring, Overrun Clutch Release
(515) Retainer, Release Spring/Overrun Clutch
(516) Roller Assembly, Overdrive Clutch
(517) Cam, Overdrive Roller Clutch
(518) Ring, Snap/Overrun Clutch Hub
(519) Gear, Overdrive Sun(520) Plate, Waved/Overrun Clutch
(521) Plate, Overrun Clutch (Steel)
(522) Plate Assembly, Overrun Clutch (Lined)
(523) Plate, Backing/Overrun Clutch
(524) Ring, Snap/Overrun Clutch Housing
(525) Carrier Assembly, Overdrive Complete
(526) Ring, Snap/Turbine Shaft/Carrier
(527) Bearing Assembly, Thrust
(528) Gear, Overdrive Internal
(529) Washer, Thrust/Internal Gear/Support
(530) Ring, Snap/Adapter/4th Clutch Spring
(531) Retainer and spring assembly, 4th clutch
(532) Piston, 4th Clutch
(533) Seal, 4th Clutch Piston (Inner)
(534) Seal, 4th Clutch Piston (outer)
Page 1686 of 2100

7A±102
AUTOMATIC TRANSMISSION (4L30±E)
Internal Components
247RW002
Legend
(608) Seal, Reverse Clutch Piston (Inner)
(609) Seal, Reverse Clutch Piston (Outer)
(610) Piston, Reverse Clutch
(611) Spring, Piston Clutch
(612) Seat, Spring/Reverse Clutch
(613) Ring, Retaining
(614) Plate, Waved/Reverse Clutch
(615) Plate, Reverse Clutch (Steel)
(616) Plate Assembly, Reverse Clutch (Lined)
(617) Plate, Reverse Clutch Pressure/Selective
(618) Drum Assembly, 2nd Clutch
(620) Seal, 2nd Clutch Piston (Inner)
(621) Seal, 2nd Clutch Piston (Outer)
(622) Piston, 2nd Clutch
(623) Seat, Spring/2nd Clutch
(625) Plate, Waved/2nd Clutch
(626) Plate, 2nd Clutch (Steel)(627) Plate Assembly, 2nd Clutch (Lined)
(628) Spacer, 2nd Clutch
(629) Ring, Retaining
(630) Gear, Ring
(631) Washer, Thrust/2nd Clutch/3rd Clutch
(632) Thrust Washer, Clutch Hub
(634) Drum Assembly, 3rd Clutch
(635) Seal, 3rd clutch piston (Inner)
(636) Washer, Retaining
(637) Seal, 3rd Clutch Piston (Outer)
(638) Piston 3rd Clutch
(639) Seat, Spring/3rd Clutch
(640) Ring, Retaining
(641) Plate, Spring Cushion/3rd Clutch
(642) Plate, 3rd Clutch (Steel)
(643) Plate Assembly, 3rd Clutch (Lined)
(644) Washer, Thrust/Input Sun
(645) Bearing, Input Shaft/Gear Assembly
Page 1687 of 2100

7A±103 AUTOMATIC TRANSMISSION (4L30±E)
(646) Gear Assembly, Input Sun
(647) Race Assembly, Sprag
(648) Ring, Retaining/Sprag
(649) Ring, Retaining
(650) Cage Assembly, Sprag
(651) Bearing, Output Shaft/Input Sun
(652) Washer, Output Shaft/Input Sun
(653) Carrier Assembly, Planetary(658) Gear, Reaction Sun
(659) Drum, Reaction Sun
(664) Band Assembly, Brake
(667) Seal, Ring/Wheel Parking Lock
(668) Wheel, Parking Lock
(672) Wheel, Speed
(673) Ring, Retaining
(675) Bearing, Thrust Assembly
Center Support Assembly
242RY002
Legend
(701) Center Support
(702) Retainer Plate
(703) Plug, Lockout(704) Spring, Lockout
(705) Valve, Overrun Lockout
(706) Valve, Reverse Lockout Control
Page 1688 of 2100

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±1
AXIOM
TRANSMISSION
TRANSMISSION CONTROL SYSTEM (4L30±E)
CONTENTS
Service Precaution 7A1±2. . . . . . . . . . . . . . . . . . . . . .
General Description 7A1±2. . . . . . . . . . . . . . . . . . . . .
Electronic Control Diagram 7A1±3. . . . . . . . . . . . .
Powertrain Control Module (PCM) 7A1±4. . . . . . .
Control System Diagram 7A1±5. . . . . . . . . . . . . . .
Shift Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Band Apply Control 7A1±6. . . . . . . . . . . . . . . . . . . .
Torque Converter Clutch Control
(Electronically Controlled Capacity
Clutch = ECCC) 7A1±6. . . . . . . . . . . . . . . . . . . . . .
Line Pressure Control 7A1±6. . . . . . . . . . . . . . . . . .
On±Board Diagnostic System 7A1±6. . . . . . . . . . .
Fail Safe Mechanism 7A1±6. . . . . . . . . . . . . . . . . . .
Torque Management Control 7A1±6. . . . . . . . . . . .
ATF Warning Control 7A1±6. . . . . . . . . . . . . . . . . . .
Reverse Lock Out Control 7A1±6. . . . . . . . . . . . . .
Downhill Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . .
Uphill Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . . . .
Shift Mode Control 7A1±7. . . . . . . . . . . . . . . . . . . . .
Gear Shift Control 7A1±8. . . . . . . . . . . . . . . . . . . . .
Winter Drive Mode 7A1±9. . . . . . . . . . . . . . . . . . . . .
Backup Mode 7A1±9. . . . . . . . . . . . . . . . . . . . . . . . .
Functions of Input / Output Components 7A1±10. .
Diagnosis 7A1±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Diagnosis 7A1±11. . . . . . . . . . . . . . . . . . .
Check Trans Indicator 7A1±11. . . . . . . . . . . . . . . . . .
Diagnostic Check 7A1±11. . . . . . . . . . . . . . . . . . . . . .
ªCheck Transº Check 7A1±12. . . . . . . . . . . . . . . . . .
Tech 2 OBD II Connection 7A1±13. . . . . . . . . . . . . .
Transmission Data 7A1±18. . . . . . . . . . . . . . . . . . . . .
OBD II Diagnostic Management System 7A1±19. .
16 ± Terminal Data Link Connector (DLC) 7A1±20.
Malfunction Indicator Lamp (MIL) 7A1±21. . . . . . . .
DTC Types 7A1±21. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clear DTC 7A1±22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC Check 7A1±22. . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM Precaution 7A1±22. . . . . . . . . . . . . . . . . . . . . . .
Information On PCM 7A1±22. . . . . . . . . . . . . . . . . . .
Intermittent Conditions 7A1±23. . . . . . . . . . . . . . . . .
Transmission And PCM Identification 7A1±23. . . . .
Diagnostic Trouble Code (DTC)
Identification 7A1±24. . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0218 Transmission Fluid Over
Temperature 7A1±25. . . . . . . . . . . . . . . . . . . . . . . . . . . DTC P0705 Transmission Range Switch
(Mode Switch) Illegal Position 7A1±27. . . . . . . . . . . .
DTC P0706 Transmission Range Switch
(Mode Switch) Performance 7A1±30. . . . . . . . . . . . . .
DTC P0711 Transmission Fluid Temperature
(TFT) Sensor Performance 7A1±33. . . . . . . . . . . . . .
DTC P0712 Transmission Fluid Temperature
(TFT) Sensor Circuit Low Input 7A1±36. . . . . . . . . . .
DTC P0713 Transmission Fluid Temperature
(TFT) Sensor Circuit High Input 7A1±39. . . . . . . . . . .
DTC P0719 Brake Switch Circuit Low
(Stuck On) 7A1±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0722 Automatic Transmission Output
Speed Sensor (OSS) Low Input 7A1±45. . . . . . . . . .
DTC P0723 Automatic Transmission Output
Speed Sensor (OSS) Intermittent 7A1±48. . . . . . . . .
DTC P0724 Brake Switch Circuit High
(Stuck Off) 7A1±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0730 Gear Error Without Input Speed 7A1±53
DTC P0742 Torque Converter Clutch (TCC)
System Stuck On 7A1±56. . . . . . . . . . . . . . . . . . . . . . .
DTC P0748 Pressure Control Solenoid (PCS)
(Force Motor) Circuit Electrical 7A1±58. . . . . . . . . . .
DTC P0751 Shift Solenoid A Performance
(Stuck Off) 7A1±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0752 Shift Solenoid A Performance
(Stuck On) 7A1±62. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0753 Shift Solenoid A Electrical 7A1±64. . . . .
DTC P0756 Shift Solenoid B Performance
(Stuck Off) 7A1±67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0757 Shift Solenoid B Performance
(Stuck On) 7A1±69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0758 Shift Solenoid B Electrical 7A1±71. . . . .
DTC P1850 Brake Band Apply Solenoid
Malfunction 7A1±75. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1860 TCC PWM Solenoid Electrical 7A1±79.
DTC P1870 Transmission Component Slipping
(TCC Stuck Off) 7A1±82. . . . . . . . . . . . . . . . . . . . . . . .
Circuit Diagram 7A1±84. . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 7A1±86. . . . . . . . . . . . . . . . . . . . . . . . . .
Harness Connector Faces 7A1±87. . . . . . . . . . . . . . . .
Transmission Fluid Temperature (TFT) Sensor
Specifications 7A1±89. . . . . . . . . . . . . . . . . . . . . . . . . .
Page 1689 of 2100

7A1±2
TRANSMISSION CONTROL SYSTEM (4L30±E)
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The 4L30±E is a 4±speed fully automatic transmission. It
uses a microcomputer as a control unit to judge running
conditions including throttle opening rate and vehicle
speed, then it sets the shifting point in the optimum timing
so that best driving performance can be achieved.
In addition, the built±in shift mode select function can
select three shift modes according to the driver's
preference:
Normal mode ±Normal shift pattern.
Winter mode ±Starts in 3rd gear to reduce slippage on
ice or snow.
Power mode has a delayed upshift when more
powerful acceleration is required.
Also, the built±in fail safe function (ªbackup modeº)
assures driving performance even if the vehicle speed
sensor, throttle signal or any solenoid fails.
Further, the self±diagnostic function conducts diagnosis
in a short time when the control system fails, thus
improving serviceability.
The major features of 4L30±E are as follows:
A compact structure consisting of 2 sets of planetary
gears and flat torque converter.
Electronic control selects the optimum shift mode
according to the driving conditions.
Electronic control maintains the optimum hydraulic
pressure for clutch, band brake as well as
transmission so that shift feeling is improved.
Two sets of planetary gears reduce friction of power
train.
Also, a lockup mechanism in the torque converter
reduces fuel consumption.
Wide gear ratio and high torque rate of torque
converter provide excellent starting performance.
Page 1690 of 2100

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±3
Electronic Control Diagram
C07R200003