ESP ISUZU AXIOM 2002 Service Manual PDF
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2002, Model line: AXIOM, Model: ISUZU AXIOM 2002Pages: 2100, PDF Size: 19.35 MB
Page 1323 of 2100
6E±356
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0506 Idle Air Control System Low RPM
060R200057
Circuit Description
The powertrain control module (PCM) controls engine
speed by adjusting the position of the throttle control
valve (DC motor). The throttle motor is a DC motor driven
by one coil. The PCM applies current to the DC motor coil
in position (%) to adjustment the throttle valve into a
passage in the throttle body to air flow. This method
allows highly accurate control of engine speed and quick
response to changes in engine load.
If the PCM detects a condition where too low of an idle
speed is present and the PCM is unable to adjust idle
speed by increasing the throttle position, DTC P0506 will
set, indicating a problem with the idle control system.
Conditions for Setting the DTC
No TPS, VSS, ECT, EGR, MAF, MAP, IAT, low voltage,
fuel system, canister purge, injector control, or ignition
control DTCs are set.
MAP is less than 60 kPa.
Canister purge duty cycle is above 10%.
Engine running time is more than 125 seconds.
Vehicle speed is less than 1 mph.
Engine coolant temperature (ECT) is above 50C
(122F).
Ignition voltage is between 9.5 volts and 16.7 volts.
The throttle is closed.
EVAP purge duty cycle more than 10%.
All conditions are met for 10 seconds.
Barometric pressure is more than 74.5 kPa.Engine speed is more than 100-200 RPM lower than
desired idle based upon coolant temperature.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0506 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM or throttle DC motor ± Inspect
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, and poor terminal-to-wire
connection.
Damaged harness ± Inspect the wiring harness for
damage.
Restricted air intake system ± Check for a possible
collapsed air intake duct, restricted air filter element, or
foreign objects blocking the air intake system.
Throttle body ± Check for objects blocking the ETC
passage or throttle bore, excessive deposits in the
Page 1326 of 2100
6E±359
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0507 Idle Air Control System High RPM
060R200057
Circuit Description
The powertrain control module (PCM) controls engine
speed by adjusting the position of the throttle control
valve (DC motor). The throttle motor is a DC motor driven
by one coil. The PCM applies current to the DC motor coil
in position (%) to adjustment the throttle valve into a
passage in the throttle body to air flow. This method
allows highly accurate control of engine speed and quick
response to changes in engine load.
If the PCM detects a condition where too high of an idle
speed is present and the PCM is unable to adjust idle
speed by increasing the throttle position, DTC P0507 will
set, indicating a problem with the idle control system.
Conditions for Setting the DTC
No TPS, VSS, ECT, EGR, MAF, MAP, IAT, low voltage,
fuel system, canister purge, injector control or ignition
control DTCs are set.
Barometric pressure is above 75 kPa.
Canister purge duty cycle is above 10%.
Engine running time is more than 125 seconds.
Vehicle speed is less than 1 mph.
Engine coolant temperature (ECT) is above 50C
(122F).
Ignition voltage is between 9.5 volts and 16.7 volts.
The throttle is closed.
EVAP purge duty cycle is more than 10%.All conditions are met for 10 seconds.
Engine speed is more than 100-200 RPM higher than
desired idle based upon coolant temperature.
Barometric pressure is more than 74.5 kPa.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P0507 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P0507 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM or throttle DC motor ± Inspect
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
Page 1341 of 2100
6E±374
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0571 No Brake Switch Signal
060R100093
Circuit Description
The brake switch has 3 functions.
Brake pedal operation check
Brake light operation (On and off)
Cruise control (Cancel)
The PCM receives vehicle speed and switch position
signals from the brake switch. The PCM sets brake
operating conditions in response to these signals.
If the brake switch is on, the brake system is in normal
operation (cruise control cancelled).
Conditions for Setting the DTC
Two brake switch signals not acknowledged after
signal changed.
VSS not defective.
Engine is running.
Vehicle speed above 20km/h.
Action Taken When the DTC Sets
The PCM will not turn the malfunction indicator lamp
(MIL) ªONº.
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the DTC
DTC P0571 can be cleared by using the scan tool
ªClear Infoº function or by disconnecting the PCM
battery feed.
Diagnostic Aids
Damaged harness±Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
fuel level display on the scan tool while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of the
fault.
Page 1351 of 2100
6E±384
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1106 MAP Sensor Circuit Intermittent High Voltage
060R200051
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the PCM varies from below
2 volts at idle (high vacuum) to above 4 volts with the
ignition ªONº, engine not running or at wide-open throttle
(low vacuum).
The MAP sensor is used to determine manifold pressure
changes while the liner EGR flow test diagnostic is being
run (refer to
DTC P0401), to determine engine vacuum
level for some other diagnostics and to determine
barometric pressure (BARO). The PCM compares the
MAP sensor signal to a calculated MAP based on throttle
position and various engine load factors. If the PCM
detects a MAP signal that is intermittently above the
calculated value, DTC P1106 will set.
Conditions for Setting the DTC
No TP sensor DTCs are present.
Engine is running for at least 10 seconds.
Throttle angle is below 3% if engine speed is below
1000 RPM.
Throttle angle is below 10% if engine speed is above
1000 RPM.
The MAP sensor indicates an intermittent manifold
absolute pressure above 80 kPa for a total of
approximately 5 seconds over a 16-second period of
time.
Action Taken When the DTC Sets
The PCM will not illuminate the malfunction indicator
lamp (MIL).
The PCM will store conditions which were present
when the DTC was set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
Conditions for Clearing the MIL/DTC
A history DTC P1106 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P1106 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Leaking or plugged vacuum supply line to the MAP
sensor.
Inspect PCM harness connectors for backed-out
terminals, improper mating, broken locks, improperly
formed or damaged terminals, and poor
terminal-to-wire connection.
Inspect the wiring harness for damage. If the harness
appears to be OK, observe the MAP display on the
Tech 2 while moving connectors and wiring harnesses
related to the sensor. A change in the display will
indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
Page 1353 of 2100
6E±386
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1107 MAP Circuit Intermittent Low Voltage
060R200051
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the powertrain control
module (PCM) varies from below 2 volts at idle (high
vacuum) to above 4 volts with the ignition ªONº, engine
not running or at wide-open throttle (low vacuum).
The MAP sensor is used to determine manifold pressure
changes while the linear EGR flow test diagnostic is being
run (refer to
DTC P0401), to determine engine vacuum
level for some other diagnostics and to determine
barometric pressure (BARO). The PCM compares the
MAP sensor signal to a calculated MAP based on throttle
position and various engine load factors. If the PCM
detects a MAP signal that is intermittently below the
calculated value, DTC P1107 will be set.
Conditions for Setting the DTC
No TP sensor DTCs are present.
Engine is running.
Ignition voltage is more than 11 volts.
Throttle angle is above 1% if engine speed is less than
1000 RPM.
Throttle angle is above 3% if engine speed is above
1000 RPM.
The MAP sensor indicates an intermittent manifold
absolute pressure below 11 kPa for a total ofapproximately 5 seconds over a 16-second period of
time.
Action Taken When the DTC Sets
The PCM will not illuminate the malfunction indicator
lamp (MIL).
The PCM will store conditions which were present
when the DTC was set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
Conditions for Clearing the MIL/DTC
A history DTC P1107 will Clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P1107 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
The MAP Sensor shares a 5 Volt reference with the
EGR Valve. If these codes are also set, it could indicate
a problem with the 5 Volt reference circuit or
components itself.
The MAP Sensor share a ground with the EGR Valve
and the IAT Sensor.
Page 1375 of 2100
6E±408
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1134 HO2S Transition Time Ratio Bank 1 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) monitors the
heated oxygen sensor (HO2S) activity for 90 seconds
after ªclosed loopº and stoichiometric operation have
been established. During the monitoring period the PCM
counts the number of times that the HO2S responds from
rich-to-lean and from lean-to-rich and adds the amount of
time it took to complete all transitions. With this
information, an average time for all transitions can be
determined. The PCM then divides the rich-to-lean
average by the lean-to-rich average to obtain a ratio. If
the HO2S transition time ratio is not within this range,
DTC P1134 will be set, indicating that the oxygen sensor
is not responding as expected to changes in exhaust
oxygen content.
Conditions for Setting the DTC
No related DTCs.
Engine coolant temperature (ECT) is above 60C
(140F).
Engine is operating in ªclosed loopº,
The engine has been running at least one minute.
Canister purge duty cycle is greater than 2%.
Engine speed is between 1500 RPM and 3000 RPM.
Mass air flow (MAF) is between 18 g/second and 42
g/second.
Above conditions are present for a 3-second
monitoring period.90 seconds after ªclosed loopº and stoichiometric
operation have been enabled, Bank 1 HO2S 1
transition ratio between lean-to-rich and rich-to-lean is
less than 0.44 or greater than 3.8.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after second consecutive trip in which the fault is
detected.
ºOpen loopº fuel control will be in effect.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P1134 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P1134 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
A malfunction in the HO2S heater ignition feed or ground
circuit may cause a DTC P1134 to set. Check HO2S
heater circuitry for intermittent faults or poor connections.
If connections and wiring are OK and DTC P1134
continues to set, replace the Bank 1 HO2S 1.
Page 1383 of 2100
6E±416
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1154 HO2S Circuit Transition Time Ratio Bank 2 Sensor 1
060R200054
Circuit Description
The powertrain control module (PCM) monitors the
heated oxygen sensor (HO2S) activity for 90 seconds
after ªclosed loopº and stoichiometric operation have
been enabled. During the monitor period the PCM counts
the number of times that the HO2S responds from
rich-to-lean and from lean-to-rich and adds the amount of
time it took to complete all transitions. With this
information, an average time for all transitions can be
determined. The PCM then divides the rich-to-lean
average by the lean-to-rich average to obtain a ratio. If
the HO2S transition time ratio is not within this range,
DTC P1154 will be set, indicating that the oxygen sensor
is not responding as expected to changes in exhaust
oxygen content.
Conditions for Setting the DTC
No related DTCs.
Engine coolant temperature (ETC) is above 60C
(140F).
The engine is operating in ªclosed loopº,
The engine has been running at least one minute.
Canister purge duty cycle is greater than 2%.
Engine speed is between 1500 RPM and 3000 RPM.
Mass air flow is between 18 g/second and 42 g/second.
Above conditions are present for a 3-second
monitoring period.90 seconds after ªclosed loopº and stoichiometric
operation have been enabled, Bank 2 HO2S 1
transition ratio between lean to rich and rich to lean is
less than 0.44 or greater than 3.8.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
ºOpen loopº fuel control will be in effect.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.
A history DTC P1154 will clear after 40 consecutive
warm-up cycles have occurred without a fault.
DTC P1154 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
A multifunction in the HO2S heater ignition feed or ground
circuit may cause a DTC P1154 to set. Check HO2S
heater circuitry for intermittent faults or poor connections.
Page 1387 of 2100
6E±420
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1167 Fuel System Rich During Decel Fuel Cut Off (Bank 1)
060R200054
Circuit Description
The powertrain control module (PCM) continuously
monitors the heated oxygen sensor (HO2S) activity for 90
seconds after ªclosed loopº has been enabled. During the
monitoring period the powertrain control module (PCM)
counts the number of times a rich to lean response is
indicated and adds the amount of time it look to complete
all rich to lean transitions and lean to rich transitions.
This code detects if Bank1 O2 sensor indicated rich
exhaust while in Decel Fuel Cut Off (DFCO) for fuel
control sensors.
Conditions for setting the DTC
No related DTCs.
The engine coolant temperature is more than 60 C
(140 F).
Engine is operating in ªclosed loopº power enrichment
mode for 3 seconds.
While in ªpower enrichmentº mode the oxygen sensor
voltage remains more than 600mV in DFCO.
Action Taken When the DTC Sets
The PCM will not illuminate the malfunction
malfunction indicator lamp (MIL).
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the MIL/DTC
A history DTC P1167 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.
DTC P1167 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for faulty fuel injectors and fuel pump.
Page 1389 of 2100
6E±422
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P1169 Fuel System Rich During Decel Fuel Cut Off (Bank 2)
060R200054
Circuit Description
The powertrain control module(PCM)
continuously monitors the heated oxygen sensor (HO2S)
activity for 90 seconds after ªclosed loopº has been
enabled. During the monitoring period the powertrain
control module (PCM) counts the number of times a rich
to lean response is indicated and adds the amount of time
it look to complete all rich to lean transitions and lean to
rich transitions.
This code detects if Bank2 sensor indicated rich exhaust
while in Decel Fuel Cut Off (DFCO) for fuel control
sensors.
Conditions for setting the DTC
No related DTCs.
The engine coolant temperature is more than 60 C
(140 F).
Engine is operating in ªclosed loopº power enrichment
mode for 3 seconds.
While in ªpower enrichmentº mode the oxygen sensor
voltage remains more than 600mV in DFCO.
Action Taken When the DTC Sets
The PCM will not illuminate the malfunction
malfunction indicator lamp(MIL).
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the MIL/DTC
A history DTC P1169 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.
DTC P1169 can be cleared using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for faulty fuel injectors and fuel pump.
Check the pressure regulator.
Page 1397 of 2100
6E±430
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnosis Trouble Code(DTC)
P1221 TPS1 ± TPS2 Correlation(Circuit Performance)
060R200069
Circuit Description
The powertrain control module (PCM) controls engine
speed by adjusting the position of the throttle control
valve (DC motor). The throttle motor is a DC motor
driven by one coil. The PCM applies current to DC
motor coil in duty (%) to adjustment the valve into a
passage in the throttle body to air flow.
This method allows highly accurate control of engine
speed and quick response to changes in engine
load.
The accelerator position (AP) sensor circuit provides a
voltage signal relative to accelerator pedal angle.
The accelerator pedal angle (AP1) will vary from
about 13% at idle position to about 87% at open
throttle(WOT).
APS signal is used to determine which DC will adjust
throttle position.
After the APS signal has been processed by the
PCM, it will command the DC motor to move the
throttle position.
Accelerator pedal ± Check for objects blocking the AP
sensor or pedal arm with spring, and excessive
deposits in the accelerator pedal arm and on the
accelerator pedal.
Conditions for Setting the DTC
The ignition is ªONº.A difference of between TPS1 and TPS2 correlation of
over 6.5% within 125 milliseconds.
Action Taken When the DTC Sets
The PCM will not turn the malfunction indicator lamp
(MIL) ªONº.
The PCM will store conditions which were present
when the DTC was set as Failure Records only. This
information will not be stored as Freeze Frame data.
Condition for Clearing the MIL/DTC
A history DTC 1221 will clear after 40 consecutive trip
cycles during which the warm up cycles have occurred
without a fault.
DTC 1221 can be cleared using the Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart:
2. Visually/physically inspect for the following throttle
valve conditions.
3.Visually/physically inspect for the following
accelerator pedal conditions.
5.Check the following circuits for throttle valve and DC
moter. Check the following TP sensor resistance
and DC motor.