battery location ISUZU AXIOM 2002 Service Manual PDF

SUPPLEMENTAL RESTRAINT SYSTEM 9J±14
deployment procedure until the deployed air bag
assembly is scrapped. Before performing the
procedures, you should be familiar with servicing the SRS
system and with proper handling of the air bag assembly.
Procedures should be read fully before they are
performed.
The following procedure requires use of J±42986 SRS
Deployment Harness with the appropriate pigtail adapter.
The procedure also requires the use of J±41497
Passenger Side SRS Module Deployment Fixture. Do
not attempt this procedure without J±42986 and fixture
J±41497.
WARNING: FAILURE TO FOLLOW PROCEDURES IN
THE ORDER LISTED MAY RESULT IN PERSONAL
INJURY. NEVER CONNECT DEPLOYMENT
HARNESS TO ANY POWER SOURCE BEFORE
CONNECTING DEPLOYMENT HARNESS TO THE AIR
BAG ASSEMBLY. DEPLOYMENT HARNESS SHALL
REMAIN SHORTED AND NOT BE CONNECTED TO A
POWER SOURCE UNTIL THE AIR BAG IS TO BE
DEPLOYED. THE AIR BAG ASSEMBLY WILL
IMMEDIATELY DEPLOY THE AIR BAG WHEN A
POWER SOURCE IS CONNECTED TO IT. WEAR
SAFETY GLASSES THROUGHOUT THIS ENTIRE
DEPLOYMENT AND DISPOSAL PROCEDURE.
NOTE: This information applies only to passenger air bag
assembly. Information for disposing of a live driver air bag
assembly can be found in ªDeployment Outside Vehicleº
(Driver Air Bag Assembly) in this section.
1. Turn ignition switch to ªLOCKº remove key, and put on
safety glasses.
2. Inspect J±41434 SRS Deployment Harness and
appropriate pigtail adapter for damage. If harness or
pigtail is damaged, discard and obtain a replacement.
3. Short the two SRS Deployment Harness leads
together by fully seating one banana plug into the
other. The SRS Deployment Harness shall remain
shorted and not be connected to a power source until
the air bag is to be deployed.
827RS003
4. Connect the appropriate pigtail adapter to the SRS
Deployment Harness
827RS004
5. Remove passenger air bag assembly from vehicle.
Refer to ªPassenger Air Bag Assembly Removal º in
this Section.
6. Clear a space on the ground approximately 185 cm
(six feet) in diameter where the fixture with attached
air bag assembly is to be placed for deployment. A
paved outdoor location where there is no activity is
preferred. If an outdoor location is not available, a
space on the shop floor where is no activity and
sufficient ventilation is recommended. Ensure that no
loose or flammable objects are within the deployment
area.
7. Place the J±41497 on the bench vice. This is
necessary to provide sufficient stabilization of the
fixture during deployment.
8. Attach the passenger air bag assembly in the
J±41497. Air bag assembly must be mounted such
that the bag will deploy upward. SECURELY
HAND±TIGHTEN ALL FASTENERS PRIOR TO
DEPLOYMENT.
9. Stretch the SRS Deployment Harness and pigtail
adapter from the air bag assembly to its full length.
10. Place a power source near the shorted end of the
SRS deployment harness. (Recommended
application: 12 volts minimum, 2 amps minimum. A
vehicle battery is suggested.)
11. Connect the air bag assembly to the pigtail adapter on
the SRS deployment harness. The SRS Deployment
Harness shall remain shorted and not be connected
to a power source until the air bag is to be deployed.
The air bag assembly will immediately deploy the air
bag when a power source is connected to it.
NOTE: Ensure that the pigtail adapter is firmly seated into
the air bag assembly connector. Failure to fully seat the
connectors may leave the shorting bar located in the air
bag assembly connector functioning (shorting the
deployment circuit) and may result in non deployment of
the air bag assembly.
12. Verify that the area around the passenger air bag
assembly is clear of all people and loose or flammable
objects.

SUPPLEMENTAL RESTRAINT SYSTEM9J±27
Service Precaution
CAUTION: When fasteners are removed, always
reinstall them at the same location from which they
were removed. If a fastener needs to be replaced, use
the correct part number fastener for that application.
If the correct part number fastener is not available, a
fastener of equal size and strength (or stronger) may
be used. Fasteners that are not reused, and those
requiring thread locking compound will be called
out. The correct torque value must be used when
installing fasteners that require it. if the above
conditions are not followed, parts or system damage
could result.
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNEEDED SRS REPAIRS.
The SDM in Driver±Passenger SRS can maintain
sufficient voltage to cause a deployment for up to 15
seconds after the ignition switch is turned ªOFF,º the
battery is disconnected, or the fuse powering the SDM is
removed.
Many of the service procedures require removal of the
ªSRS±1º fuse, and disconnection of the air bag assembly
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected from
the deployment loop as noted in the ªDisabling the SRSº
procedure that follows, service can begin immediately
without waiting for the 15 second time period to expire.
Disabling The SRS
Removal
Turn the ignition switch to ªOFFº and turn the steering
wheel so that the vehicle's wheels are pointing straight
ahead.
1. Remove SRS fuse SRS±1, from left dash side lower
fuse block or disconnect battery.
2. Disconnect yellow 2±pin connector at the base of
steering column.
3. Remove glove box assembly; Refer to ªPassenger
Air Bag Assembly Replacementº in this section.
4. Disconnect passenger air bag assembly yellow 2±pin
connector behind the glove box assembly.
CAUTION: With the ªSRS±2º fuse removed and
ignition switch ªON,º the ªAIR BAGº warning lamp
will be ªON.º This is normal operation and does not
indicate an SRS malfunction.
Enabling The SRS
Installation
Turn ignition switch to ªLOCKº and remove key.
1. Connect yellow 2±pin connector passenger air bag
assembly.
2. Install glove box assembly, Refer to ªPassenger Air
Bag Assembly Replacementº in this section.3. Connect yellow 2±pin connector at the base of the
steering column.
4. Install ªAIR BAGº fuse SRS±1 to left dash side lower
fuse block or connect battery.
Turn ignition switch to ªONº and verify that the ªAIR BAGº
warning lamp flashes seven times and then turns ªOFFº If
it does not operate as described, perform the ªSRS
Diagnostic System Checkº in section 9J±2.
Handling / Installation / Diagnosis
1. Air bag assembly should not be subjected to
temperatures above 65
C (150
F).
2. Air bag assembly, and SDM should not be used if they
have been dropped from a height of 100 centimeters
(3.28 feet) or more.
3. When a SDM is replaced, it must be oriented with the
arrow on the SDM pointing toward the front of the
vehicle. It is very important for the SDM to be located
flat on the mounting surface, parallel to the vehicle
datum line. It is important that the SDM mounting
surface is free of any dirt or other foreign material.
4. Do not apply power to the SRS unless all components
are connected or a diagnostic chart requests it, as this
will set a diagnostic trouble code.
5. The ªSRS Diagnostic System Checkº must be the
starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº will verify proper ªAIR
BAGº warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements.
Inspections Required After An Accident
CAUTION: C e r t a i n S R S c o mponents must be
replaced after a frontal crash involving air bag
deployment.
In all types of accidents regardless of ªAir Bagº
deployment, visually inspect all of the following
components and replace as required:
Ð Driver air bag assembly
Ð Passenger air bag assembly
Ð Steering wheel
Ð SRS coil assembly
Ð Steering column
Ð Knee bolster and instrument panel mounting
attachments
Ð Driver seat and belt
Ð Passenger seat and belt
Ð SDM
SDM always should be checked according to ªSDM
Replacement Guidelinesº.
CAUTION: Refer to ªSDM replacement Guidelinesº
below for important information on SDM
replacement in both deployment and
non±deployment crashes.
Inspect SRS coil assembly wiring and steering wheel for
any signs of scorching, meting, or damage due to
excessive heat. If coil assembly wire or steering wheel is

RESTRAINT CONTROL SYSTEM 9J1±2
Diagnostic Information
Diagnostic Procedures
WARNING: W H E N FA S T E N E R S A R E R E M O V E D ,
ALWAYS REINSTALL THEN AT THE SAME
LOCATION FROM WHICH THEY WERE REMOVED. IF
A FASTENER NEEDS TO BE REPLACED, USE THE
CORRECT PART NUMBER FASTENER FOR THAT
APPLICATION. IF THE CORRECT PART NUMBER
FASTENER IS NOT AVAILABLE, A FASTENER OF
EQUAL SIZE AND STRENGTH (OR STRONGER) MAY
BE USED. FASTENERS THAT ARE NOT REUSED,
AND THOSE REQUIRING THREAD LOCKING
COMPOUND WILL BE CALLED OUT. THE CORRECT
TORQUE VALUE MUST BE USED WHEN
INSTALLING FASTENERS THAT REQUIRE IT. IF THE
ABOVE CONDITIONS ARE NOT FOLLOWED, PARTS
OR SYSTEM DAMAGE COULD RESULT.
WARNING: T O AV O I D D E P L O Y M E N T W H E N
TROUBLESHOOTING THE SRS, DO NOT USE
ELECTRICAL TEST EQUIPMENT SUCH AS A
BATTERY±POWERED OR AC±POWERED
VOLTMETER, OHMMETER, ETC., OR ANY TYPE OF
ELECTRICAL EQUIPMENT OTHER THAN THAT
SPECIFIED IN THIS MANUAL. DO NOT USE A
NONPOWERED, PROBE±TYPE TESTER.
INSTRUCTIONS IN THIS MANUAL MUST BE
FOLLOWED CAREFULLY, OTHERWISE PERSONAL
INJURY MAY RESULT.
The diagnostic procedures used in this section are
designed to aid in finding and repairing SRS problems.
Outlined below are the steps to find and repair SRS
problems quickly and effectively. Failure to carefully
follow these procedures may result in extended
diagnostic time, incorrect diagnosis and incorrect parts
Replacement.
1.Perform The ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº should always be
the starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº checks for proper ªAIR BAGº
warning lamp operation and checks for SRS trouble
codes using both ªFlash Codeº and ªScan Toolº Methods.
2.Refer To The Proper Diagnostic Chart As Directed
By The ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº will lead you to the
correct chart to diagnose any SRS problems. Bypassing
these procedures may result in extended diagnostic time,
incorrect diagnosis and incorrect parts Replacement.
3.Repeat the ªSRS Diagnostic System Checkº After
Any Repair Or Diagnostic Procedures Have Been
Performed.
Performing the ªSRS Diagnostic System Checkº after all
repair or diagnostic procedures will assure that the repair
has been made correctly and that no other conditions
exist.
Diagnostic Codes
The Sensing and Diagnostic Module (SDM) maintains a
history record of all diagnostic codes that have been
detected since the SRS codes were last cleared during
service.
1. Active CodesÐFaults that are presently detected this
ignition cycle. Active codes are stored in RAM
(Random Access Memory).
2. History CodesÐAll faults detected since the last time
the history fault memory was cleared. History codes
are stored in EEPROM. (Electronically Erasable
Programmable Read only Memory)
How To Read Trouble Codes
All codes (Active and history) can be read (or cleared) by
using a scan tool or equivalent.
If a DTC is not available, have the vehicle serviced by
dealer.
How To Clear Trouble Codes
Trouble codes can only be cleared by using a scan tool. If
a scan tool is not available then inform the owner of the
stored codes and suggest that the codes are cleared
upon the next visit to a dealership.
Scan Tool Diagnostics
A scan tool can be used to read current and history codes
and to clear all history codes after a repair is complete.
The scan tool must be updated to communicate with the
SRS through a replaceable cartridge for SRS
diagnostics. To use the scan tool, connect it to the DLC
and turn the ignition switch ªONº. Then follow the
manufacturer's directions for communication with the
SRS. The scan tool reads serial data from the SDM
ªSerial Dataº output (terminal 24) to the DLC.
Basic Knowledge Required
Before using this section of the Service Manual, there is
some basic knowledge which will be required. Without
this knowledge, you will have trouble using the diagnostic
procedures in this section. Use care to prevent harm or
unwanted deployment. Read all cautions in the service
manual and on warning labels attached to SRS
components.
Basic Electrical Circuits
You should understand the basic theory of electricity
including series and parallel circuits, and understand the
voltage drops across series resistors. You should know
the meaning of voltage (volts), current (amps), and
resistance (ohms). You should understand what happens
in a circuit with an open or a shorted wire. You should be
able to read and understand a wiring diagram.

10A±1
CRUISE CONTROL SYSTEM
AXIOM
CONTROL SYSTEM
CRUISE CONTROL SYSTEM
CONTENTS
Service Precaution 10A±1. . . . . . . . . . . . . . . . . . . . . .
General Description 10A±1. . . . . . . . . . . . . . . . . . . . .
Brake Switch 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 10A±2. . . . . . . . . . . . . . .
Adjustment 10A±2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) 10A±3. . . . . . . . .
Removal and Installation 10A±3. . . . . . . . . . . . . . .
Mode Switch 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . Removal and Installation 10A±3. . . . . . . . . . . . . . .
Cruise Control Main Switch 10A±3. . . . . . . . . . . . . . .
Removal 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 10A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control Switch (Combination Switch) 10A±3
Removal and Installation 10A±3. . . . . . . . . . . . . . .
Diagnosis 10A±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The cruise control keeps the vehicle running at a fixed
speed until a signal canceling this fixed speed is received.
When the main switch ªAUTO CRUISEº is turned on with
the vehicle in the running mode, the battery voltage is
applied to the PCM. When a signal from the control
switch is input to the PCM while the vehicle is in this state,
the cruise control system is activated. Also, while the
system is operating, the ªAUTO CRUISEº indicator light in
the meter assembly lights up.
1 . SET/COAST Switch Function
1.Set Function: When the SET/COAST switch is
pressed and released with the main switch on, the
speed at which the vehicle is running at that moment
is stored in the memory, and the vehicle automatically
runs at the speed stored.
2.Coast±Down Function: When the SET/COAST
switch is kept on while the vehicle is running, the
vehicle decelerates during that time. The speed at
which vehicle is running when the control switch is
turned off is stored in the memory, and the vehicle
automatically returns to the stored speed.
3.Tap±Down Function: When the SET/COAST
switch is turned on and off instantaneously while the
vehicle is running, the vehicle decelerates a mile for
each on/off operation. The vehicle speed at which the
vehicle was running when the SET/COAST was
turned off last is stored in the memory, and the vehicle
automatically returns to this stored speed.