relay ISUZU AXIOM 2002 Service Manual Online
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2002, Model line: AXIOM, Model: ISUZU AXIOM 2002Pages: 2100, PDF Size: 19.35 MB
Page 1575 of 2100

6G±8
ENGINE LUBRICATION (6VE1 3.5L)
C. Install crankcase, tighten crankcase fixing bolts to
the specified torque.
Torque : 10 N´m (87 lb in)
013RW004
2. Install oil pan
A. Remove residual sealant, lubricant and moisture
from mounting surface, then dry thoroughly.
B. Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB-1207C or equivalent) to mounting
surface of oil pan.
Sealant beat must be continuous.
The crankcase must be installed within 5 minutes
after sealant application to prevent premature
hardening of sealant.
013RW003
C. Install oil pan, tighten oil pan fixing bolts to the
specified torque.
Torque : 10 N´m (87 lb in)
3. Install starter and tighten fixing bolts.
Torque: 40 N´m (30 lb ft)4. Install axle housing assembly and tighten fixing bolts
to the specified torque. (for 4y4)
Axle case bolts
Torque : 82 N´m (61 lb ft)
Mounting bolts
Torque : 152 N´m (112 lb ft)
013RW005
5. Install the shift on the fly.
6. Install relay lever assembly and tighten fixing bolts.
Torque: 44 N´m (33 lb ft)
7. Install suspension cross member and tighten fixing
bolts to the specified torque.
Torque : 78 N´m (58 lb ft)
013RW007
8. Install radiator under fan shroud.
9. Install under cover.
10. Install engine oil level dipstick.
11. Fill engine oil until full level on engine oil gauge
dipstick.
Page 1799 of 2100

WIPER/WASHER SYSTEM8B±1
AXIOM
BODY AND ACCESSORIES
WIPER / WASHER SYSTEM
CONTENTS
Service Precaution 8B±1. . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper/Washer System 8B±2. . . . . . . . .
General Description 8B±2. . . . . . . . . . . . . . . . . . . . .
Windshield Wiper And Washer Switch 8B±2. . . . .
Removal and Installation 8B±2. . . . . . . . . . . . . . .
Windshield Wiper Motor 8B±2. . . . . . . . . . . . . . . . . .
Removal 8B±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Motor 8B±3. . . . . . . . . . . . . . . .
Removal 8B±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Spray Pattern 8B±4. . . . . . . . .
Windshield Wiper Linkage 8B±5. . . . . . . . . . . . . . . .
Windshield Wiper Linkage and Associated
Parts 8B±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8B±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm/Blade 8B±6. . . . . . . . . . . . . .
Removal 8B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade Rubber 8B±7. . . . . . . . . . .
Removal 8B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper/Washer System 8B±8. . . . . . . . . . . . . . General Description 8B±8. . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer Switch 8B±8. . . . . . . . . . .
Removal 8B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper Motor 8B±9. . . . . . . . . . . . . . . . . . . . . . .
Removal 8B±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Washer Motor 8B±10. . . . . . . . . . . . . . . . . . . . . .
Removal 8B±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm and Relay Control Unit 8B±11. . . . . . . . . . . . .
Removal 8B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper Arm/Blade 8B±11. . . . . . . . . . . . . . . . . . .
Removal 8B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Washer Nozzle 8B±12. . . . . . . . . . . . . . . . . . . . .
Removal 8B±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Washer Spray Pattern 8B±12. . . . . . . . . . . . .
Rear Wiper Blade Rubber 8B±13. . . . . . . . . . . . . . . .
Removal 8B±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8B±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8B±14. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 1800 of 2100

8B±2WIPER/WASHER SYSTEM
Windshield Wiper/Washer System
General Description
The circuit consists of the starter switch, windshield wiper
& washer switch, windshield wiper motor, windshield
washer motor and alarm & relay control unit.
When the windshield wiper & washer switch is turned on
with the starter switch on, the battery voltage is applied to
the wiper motor to activate the wiper.
The washer motor squirts glass cleaning fluid while the
washer switch is being pushed. The alarm & relay control
unit relay is used to control motion of the wiper.
Windshield Wiper And Washer Switch
Removal and Installation
Refer to Combination Switch in Steering section.
Windshield Wiper Motor
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector(2).
3. Remove 4 mounting bolts.
4. Remove the nut of the wiper motor shaft, and
disconnect the linkage.
5. Remove the windshield wiper motor(1).
CAUTION: To facilitate the removal of the nuts, be
sure to put out the tip portion of the linkage
sufficiently through the mounting hole of the motor
by sliding the linkage slowly.
880RW002
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the wiper motor shaft nut to the specified
torque.
Torque: 14 N´m (122 lb in)
2. Remove the wiper arms on both sides, and rotate the
wiper motor until it gets to the autostop position to
secure windshield wiper correct operation.
Page 1806 of 2100

8B±8WIPER/WASHER SYSTEM
Rear Wiper/Washer System
General Description
The circuit consists of the starter switch, rear wiper &
washer switch, rear wiper motor, rear washer motor and
Alarm & relay control unit.
When the rear wiper & washer switch is turned on with the
starter switch on, the battery voltage is applied to the
wiper motor to activate the wiper.
The washer motor squirts glass cleaning fluid while the
washer switch is being pushed. The alarm & relay control
unit is used to control motion of the wiper.
Rear Wiper and Washer Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the dash side trim panel(1).
3. Remove the lower cover assembly(2).
821RW254±1
4. Remove the rear wiper & washer switch (4).
Disconnect the connector.
Push the lock from the back side of the lower cover
assembly (3).
825R200028
Installation
To install, follow the removal steps in the reverse order,
noting the following point:
1. Push the switch with your fingers until it locks
securely.
Page 1809 of 2100

WIPER/WASHER SYSTEM8B±11
Alarm and Relay Control Unit
Removal
1. Disconnect the battery ground cable.
2. Remove the grove box (1).
3. Remove the alarm and relay control unit (2).
Disconnect the connector.
826R200020
Installation
To install, follow the removal steps in the reverse order.
Rear Wiper Arm/Blade
Removal
1. Open the cap (2).
2. Remove the arm nut (3).
3. Remove the wiper arm/blade (1).
885R200011
Installation
Refer to Rear Wiper Motor in this section.
Page 1836 of 2100

8D±1
WIRING SYSTEM
AXIOM
BODY AND ACCESSORIES
WIRING SYSTEM
CONTENTS
Fuse, Relay and Diode 8D±2. . . . . . . . . . . . . . . . . . .
Relay / Fuse Box Location 8D±2. . . . . . . . . . . . . .
Relay / Fuse Box (Instrument Panel) 8D±3. . . . .
Relay / Fuse Box (Engine Room) 8D±4. . . . . . . .
Circuit Diagram 8D±5. . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block Circuit 8D±5. . . . . . . . . . . . . . . . . . . . .
Ground Location (Engine Room) 8D±6. . . . . . . .
Ground Location (Cabin) 8D±7. . . . . . . . . . . . . . .
Starter and Generator 8D±8. . . . . . . . . . . . . . . . . .
PCM±1 8D±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM±2 8D±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Fog Light 8D±11. . . . . . . . . . . . . . . .
Turn, Hazard, Stop, Back Up, Horn and
A/T Shift Lock 8D±12. . . . . . . . . . . . . . . . . . . . . . . .
Dome Light, Luggage Room Light, Courtesy
Light, Spot Light, and Warning Buzzer 8D±13. . .
Power Window and Door Lock 8D±14. . . . . . . . . .
Alarm and Relay Control Unit 8D±15. . . . . . . . . . . Rear Wiper/Washer and Rear Defogger 8D±16. .
Audio, Clock, Cigarette Lighter and
ACC Socket 8D±17. . . . . . . . . . . . . . . . . . . . . . . . . .
MID 8D±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror 8D±19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Meter 8D±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft with Keyless Entry 8D±21. . . . . . . . . . . .
Air Conditioning 8D±22. . . . . . . . . . . . . . . . . . . . . . .
ABS 8D±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS±Air Bag 8D±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Intelligent Suspension 8D±25. . . . . . . . . . . . . . . . . .
T.O.D 8D±26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof 8D±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination Light 8D±28. . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D±29. . . . . . . . . .
Power Seat 8D±30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 8D±31. . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 1837 of 2100

8D±2
WIRING SYSTEM
Fuse, Relay and Diode
Relay / Fuse Box Location
810R200003
Legend
(1) Relay/Fuse Box (Engine Room)
(2) Relay/Fuse Box (Instrument Panel)
Page 1838 of 2100

8D±3
WIRING SYSTEM
Relay / Fuse Box (Instrument Panel)
D08RY00529
Legend
(1) Fuse/Relay Box
(2) Diode
(3) Diode
(4) Tail Relay
(5) Not Used
(6) ACC Socket Relay
(7) Power Window Relay
(8) Not Used
(9) Rear Defogger Relay
(10) Fuse ACC Socket (15A)
(11) Fuse Audio (+B) (15A)
(12) Fuse Starter (10A)
(13) Fuse Tail (15A)
(14) Fuse Room Lamp (10A)
(15) Fuse Stop Lamp (15A)
(16) Fuse Door Lock (20A)
(17) Fuse Mirror Defogger (10A)(18) Fuse Rear Defogger (15A)
(19) Fuse Rear Defogger (15A)
(20) Fuse Meter (15A)
(21) Fuse ENG. (15A)
(22) Fuse IG. Coil (15A)
(23) Fuse Back Up (15A)
(24) Fuse ELEC. IG. (15A)
(25) Fuse RR Wiper (10A)
(26) Fuse FRT Wiper (20A)
(27) Fuse Audio (ACC) (10A)
(28) Fuse Cigar Lighter (15A)
(29) Fuse Anti-theft (10A)
(30) Fuse SRS (10A)
(31) Fuse (Not Used)
(32) Circuit Breaker Power Window (30A)
(33) Spare Fuse (20A)
(34) Spare Fuse (15A)
(35) Spare Fuse (10A)
Page 1839 of 2100

8D±4
WIRING SYSTEM
Relay / Fuse Box (Engine Room)
D08R200046
Legend
(1) Fuse/Relay Box
(2) Option Box
(3) Diode (Not Used)
(4) Diode
(5) Heater Relay
(6) A/C Compressor Relay
(7) Headlamp Relay RH
(8) Not Used
(9) Fog Lamp Relay
(10) Not Used
(11) Not Used
(12) Thermo Relay
(13) Headlamp Relay LH
(14) Starter Relay
(15) ECM Main
(16) Fuel Pump Relay
(17) Not Used
(18) IG.1 (+B.1 60A)
(19) Main (100A)(20) ECM (30A)
(21) ABS (50A)
(22) IG.2 (+B.2 50A)
(23) Condenser Fan (30A)
(24) Hazard (15A)
(25) Horn (10A)
(26) ACG±S (10A)
(27) Seat Heater (15A)
(28) Blower (15A)
(29) Blower (15A)
(30) A/C (10A)
(31) Headlamp±LH (20A)
(32) Headlamp±RH (20A)
(33) Fog Lamp (15A)
(34) O
2 Sensor (20A)
(35) Fuel Pump (20A)
(36) ECM (15A)
(37) TOD (15A)
(38) Intelligent Suspension Relay (30A)
(39) Condenser Fan Relay
Page 1850 of 2100

8D±15
WIRING SYSTEM
Alarm and Relay Control Unit
D08R200024