technical data ISUZU AXIOM 2002 Service Repair Manual

6E±36
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Intrusive Diagnostic Tests
This is any on-board test run by the Diagnostic
Management System which may have an effect on
vehicle performance or emission levels.
Warm-Up Cycle
A warm-up cycle means that engine at temperature must
reach a minimum of 70
C (160
F)
and rise at least 22
C
(40
F) over the course of a trip.
Freeze Frame
Freeze Frame is an element of the Diagnostic
Management System which stores various vehicle
information at the moment an emissions-related fault is
stored in memory and when the MIL is commanded on.
These data can help to identify the cause of a fault. Refer
to
Storing And Erasing Freeze Frame Data in this section
for more detailed information.
Failure Records
Failure Records data is an enhancement of the OBD II
Freeze Frame feature. Failure Records store the same
vehicle information as does Freeze Frame, but it will store
that information for any fault which is stored in on-board
memory, while Freeze Frame stores information only for
emission-related faults that command the MIL on.
System Status and Drive Cycle for
Satisfying Federal Inspection/Maintenance
(I/M 240) Regulations
I/M Ready Status means a signal or flag for each
emission system test that had been set in the PCM. I/M
Ready Status indicates that the vehicle on-board
emissions diagnostics have been run. I/M Ready Status
is not concerned whether the emission system passed or
failed the test, only that on-board diagnosis is complete.
Not all vehicles use all possible I/M flags.
Common OBD II Terms
Diagnostic
When used as a noun, the word diagnostic refers to any
on-board test run by the vehicle's Diagnostic
Management System. A diagnostic is simply a test run on
a system or component to determine if the system or
component is operating according to specification. There
are many diagnostics, shown in the following list:

Misfire

Oxygen sensors

Oxygen sensor heaters

EGR

Catalyst monitoring
Enable Criteria
The term ªenable criteriaº is engineering language for the
conditions necessary for a given diagnostic test to run.
Each diagnostic has a specific list of conditions which
must be met before the diagnostic will run. ªEnable
criteriaº is another way of saying ªconditions requiredº.The enable criteria for each diagnostic is listed on the first
page of the DTC description in Section 6E under the
heading ªConditions for Setting the DTCº. Enable criteria
varies with each diagnostic, and typically includes, but is
not limited to the following items:

engine speed

vehicle speed

ECT

MAF/MAP

barometric pressure

IAT

TP

high canister purge

fuel trim

TCC enabled

A/C on
Trip
Technically, a trip is a key on-run-key off cycle in which all
the enable criteria for a given diagnostic are met, allowing
the diagnostic to run. Unfortunately, this concept is not
quite that simple. A trip is official when all the enable
criteria for a given diagnostic are met. But because the
enable criteria vary from one diagnostic to another, the
definition of trip varies as well. Some diagnostics are run
when the vehicle is at operating temperature, some when
the vehicle first starts up; some require that the vehicle be
cruising at a steady highway speed, some run only when
the vehicle is idle; some diagnostics function with the
TCC disabled. Some run only immediately following a
cold engine start-up.
A trip then, is defined as a key on-run-key off cycle in
which the vehicle was operated in such a way as to satisfy
the enabling criteria for a given diagnostic, and this
diagnostic will consider this cycle to be one trip. However,
another diagnostic with a different set of enable criteria
(which were not met) during this driving event, would not
consider it a trip. No trip will occur for that particular
diagnostic until the vehicle is driven in such a way as to
meet all the enable criteria.
The Diagnostic Executive
The Diagnostic Executive is a unique segment of
software which is designed to coordinate and prioritize
the diagnostic procedures as well as define the protocol
for recording and displaying their results. The main
responsibilities of the Diagnostic Executive are listed as
the following:

Commanding the MIL (ªCheck Engineº lamp) on and
off

DTC logging and clearing

Freeze Frame data for the first emission related DTC
recorded

Non-emission related Service Lamp

Operating conditions Failure Records buffer, (the
number of records will vary)

Current status information on each diagnostic

System Status (I/M ready)

6E±508
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Hard Start Symptom

 
StepNo Ye s Value(s) Action
121. Check for proper ignition voltage output with spark
tester J 26792 (ST-125). Refer to
Electric Ignition
System
for procedure.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 13
131. Remove spark plugs. Check for wet plugs, cracks,
wear, improper gap, burned electrodes, or heavy
deposits. Refer to
Electronic Ignition System.
NOTE: If spark plugs are gas or oil fouled, the cause of
the fouling must be determined before replacing the
spark plugs.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 14
141. Check for a loose ignition coil ground and ION
Sensing module circuit.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 15
151. Remove the ignition coils and check the ignition
coils for cracks or carbon tracking.
2. If a problem is found, replace affected coil(s) as
necessary.
Was a problem found?
ÐVerify repairGo to Step 16
161. Check for the following engine mechanical
problems (refer to
Engine Mechanical):

Low compression

Leaking cylinder head gaskets

Worn or incorrect camshaft

Camshaft drive belt slipped or stripped
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 17
171. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±511
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Surges and/or Chuggles Symptom

 
StepNo Ye s Value(s) Action
191. Check the exhaust system for possible restriction:

Inspect the exhaust system for damaged or
collapsed pipes.

Inspect the muffler for heat distress or possible
internal failure.

Check for a possible plugged three-way
catalytic converter by checking the exhaust
system back pressure. Refer to
Restricted
Exhaust System Check
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 20
201. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±513
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Lack of Power, Sluggish, or Spongy Symptoms

 
StepNo Ye s Value(s) Action
101. Remove the spark plugs and check for wet plugs,
cracks, wear, improper gap, burned electrodes, or
heavy deposits. Refer to
Electronic Ignition
System
.
NOTE: If spark plugs are gas or oil fouled, the cause of
the fouling must be determined before replacing the
spark plugs.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 11
111. Check the ignition coils for cracks or carbon
tracking.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 12
121. Check the PCM grounds for cleanliness, tightness
and proper locations. Refer to the PCM wiring
diagrams in
Electrical Diagnosis.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 13
131. Check the exhaust system for possible restriction:

Inspect the exhaust system for damaged or
collapsed pipes.

Inspect the muffler for heat distress or possible
internal failure.

Check for a possible plugged three-way
catalytic converter by checking the exhaust
system back pressure. Refer to
Restricted
Exhaust System Check
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 14
141. Check the torque converter clutch (TCC) for proper
operation. Refer to
4L30-E Transmission
Diagnosis
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 15
151. Check for an engine mechanical problem. Check
for low compression, incorrect or worn camshaft,
loose timing belt, etc. Refer to
Engine Mechanical.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 16
161. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±516
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Detonation/Sparks Knock Symptoms

 
StepNo Ye s Value(s) Action
201. Check for an engine mechanical problem. Perform
a cylinder compression check. Refer to
Engine
Mechanical
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 21
211. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±519
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Rough, Unstable, or Incorrect Idle, Stalling Symptom

 
StepNo Ye s Value(s) Action
19Using a Tech 2, monitor the throttle position 1 and 2
angle with the engine idling.
Is the TP angle at the specified value and steady?
8 ~ 10%Go to Step 20
Refer to DTC
for further
diagnosis
201. Check the positive crankcase ventilation (PCV)
valve for proper operation. Refer to
Crankcase
Ventilation System
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 21
211. Check the transmission range switch circuit. Use a
Tech 2 and be sure the Tech 2 indicates that the
vehicle is in drive with the gear selector in drive or
overdrive.
2. If a problem is found, diagnose and repair the
transmission range switch as necessary (refer to
4L30-E Automatic Transmission Diagnosis).
Was a problem found?
ÐVerify repairGo to Step 22
221. Check for the following engine mechanical items.
Refer to
Engine Mechanical for diagnosis
procedures:

Low compression

Sticking or leaking valves

Worn camshaft lobe(s)

Camshaft drive belt slipped or stripped

Incorrect valve timing

Worn rocker arms

Broken valve springs
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 23
231. Check for faulty motor mounts. Refer to Engine
Mechanical
for inspection of mounts.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 24
241. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±521
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Poor Fuel Economy Symptom

 
StepNo Ye s Value(s) Action
101. Check for an incorrect or faulty engine thermostat.
Refer to
Engine Cooling.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 11
111. Check for low engine compression. Refer to Engine
Mechanical
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 12
121. Check the TCC operation. Refer to 4L30-E
Transmission Diagnosis
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 13
131. Check the exhaust system for possible restriction:

Inspect the exhaust system for damaged or
collapsed pipes.

Inspect the muffler for heat distress or possible
internal failure.

Check for a possible plugged three-way
catalytic converter by checking the exhaust
system back pressure. Refer to
Restricted
Exhaust System Check
.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 14
14Check for proper calibration of the speedometer.
Does the speed indicated on the speedometer closely
match the vehicle speed displayed on the Tech 2?
ÐGo to Step 16Go to Step 15
15Diagnose and repair an inaccurate speedometer
condition as necessary. Refer to
Vehicle Speed
Sensor
in Electrical Diagnosis.
Was a problem found?
ÐVerify repairÐ
161. Check the air intake system and the crankcase for
air leaks. Refer to
Air Intake System and
Crankcase Ventilation System.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 17
171. Review all diagnostic procedures within this table.
2. When all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records buffer

All connections within a suspected circuit
and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 18
18Perform the procedure in Fuel System Pressure Test.
Was the fuel pressure normal?
Ð
Contact
Technical
Assistance
Verify repair

6E±523
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Excessive Exhaust Emissions or Odors Symptom

 
StepNo Ye s Value(s) Action
121. Remove excessive carbon buildup with a top engine
cleaner. Refer to the instructions on the top engine
cleaner can.
2. Perform the exhaust emission test.
Does the vehicle pass the test?
ÐSystem OKGo to Step 14
13Perform the exhaust emission test.
Does the vehicle pass the test?
ÐSystem OKGo to Step 14
14Does the exhaust emission test indicate excessive CO
and HC levels or is long term fuel trim significantly in the
negative range (rich condition)?
ÐGo to Step 15Go to Step 16
151. Check items that can cause the engine to run rich.
Refer to
Diagnostic Aids in DTC P0172 Diagnostic
Support
. Make any necessary repairs.
2. Perform the exhaust emission test.
Does the vehicle pass the test?
ÐSystem OKGo to Step 17
161. Check items that can cause the engine to run lean.
Refer to
Diagnostic Aids in DTC P0171 Diagnostic
Support
. Make any necessary repairs.
2. Perform the exhaust emission test.
Does the vehicle pass the test?
ÐSystem OKGo to Step 17
171. Check the EGR system (refer to DTC P0401).
2. If a problem is found, repair as necessary.
Was a problem found?
ÐGo to Step 13Go to Step 18
181. Check for an engine mechanical problem.
Perform a cylinder compression check (refer to
Engine Mechanical).
2. If a problem is found, repair as necessary.
Was a problem found?
ÐGo to Step 13Go to Step 19
191. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±524
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Dieseling, Run-On Symptom

StepActionValue(s)Ye sNo
1DEFINITION:
Engine continues to run after key is turned ªOFF,º but
runs very rough. If engine runs smooth, check ignition
switch and adjustment.
Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
ÐVerify repairGo to Step 3
3Was a visual/physical check performed?
ÐGo to Step 4
Go to Visual/
Physical
Check
41. Check for a short between B+ and any of the ignition
feed circuits.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 5
51. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance

6E±526
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Backfire Symptom

 
StepNo Ye s Value(s) Action
91. Check for the following engine mechanical
conditions.
Refer to
Engine Mechanical for diagnosis
procedures:

Low compression

Sticking or leaking valves

Worn camshaft lobe(s)

Camshaft drive belt slipped or stripped

Incorrect valve timing
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 10
101. Check the intake and exhaust manifold(s) for
casting flash. Refer to
Engine Mechanical.
2. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repairGo to Step 11
111. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:

Visual/physical inspection

Tech 2 data

Freeze Frame data/Failure Records butter

All electrical connections within a suspected
circuit and/or system.
3. If a problem is found, repair as necessary.
Was a problem found?
ÐVerify repair
Contact
Technical
Assistance