buttons ISUZU KB P190 2007 Workshop Repair Manual

Fuel System – V6 Page 6C – 14

Removal
1 Depressurize the fuel system, refer to 3.4 Fuel
System Depressurisation.
2 Use compressed air to remove any dirt around the fuel line quick connect fittings prior to disconnecting the
fittings.
Figure 6C – 9
3 Hold the connector in one hand and depress the square release buttons on the connector body while
gently pulling the quick connector and the fuel line
apart with the other hand.
Figure 6C – 10
4 Cover the quick connect fittings to prevent dirt or other foreign material from entering the system.


NOTE
• Check the fuel lines and connector fittings for
any scratches, rust, dents, or cracks.
Replace the connector or the fuel line if found
to be defective.
• Inspect the O-rings in the quick connectors
and replace the connector if found to be
defective.
Figure 6C – 11

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-23
Diagnostic Trouble Codes
The purpose of the “Diagnostic Trouble Codes” mode is
to display stored TCM trouble codes.
W hen “Diagnostic Trouble Codes” is selected an
“Application Menu” screen appears.
Read DTC Information
W hen “Read DTC Information” is selected, an
“Application Menu” appears with a list of DTC
information function keys addressing DTC specifics and
their origins.
Function key selections may vary for particular vehicle
and/or system.
Requested emission-related DTCs
Clear DTC Information
The purpose of the “Clear DTC Information” mode is to
command the clearing of stored TCM trouble codes.
W hen “Clear DTC Information” is selected, a “Clea
r
DTC Information”, warning screen appears. This screen
informs you that by cleaning DTC's, “all stored DTC
information in controller will be erased”.
Do you want to clear DTC's (Yes/No).
Press either the Yes or No key when answering.
After clearing codes, confirm system operation by test-
driving the vehicle.
Allow the vehicle to shift through all four forward gears
in a manner which attempts to repeat the failure
condition.
NOTE: W hen the trouble has not been repaired and
the trouble code cannot be erased, check the vehicle
again.
Data Display
The purpose of the “Data Display” mode is to
continuously monitor data parameters.
The current actual values of all important sensors and
signals in the system are displayed through F1 mode.
W hen “Data Display” is selected an “Application Menu”
appears. “Transmission Data Display”.
See “Transmission Data” on next page.
Snapshot
W hen “Snapshot” is selected an “Application Menu”
appears.
W hen “Transmission Snapshot” application is selected
from the “Application Menu”, a “Snapshot Menu”
appears, displaying several options. “Snapshot” options
may vary from one system to another.
“Snapshot” allows a recording of all vehicle parameters.
There parameters may then be replayed at a future
point in time.

This action allows you to focus on making the condition
occur, rather than trying to view all of the data in
anticipation of the fault. The snapshot will collect
parameter information around a trigger point that you
select.
W hen a snapshot is taken, it is recorded onto the
PCMCIA memory card. W hen the Tech 2 is powered
down. Snapshots are not lost.
Actuator Test
The purpose of “Actuator Test” mode is to check fo
r
correct operation of electronic system actuators.
Solenoid 2-3 Test, Solenoid 1-2/3-4 and Test TCC
Solenoid Test
You can operate the solenoids by pressing the “ON”
and “OFF” buttons.
Preconditions: P–N position, no vehicle speed, no
engine speed
Pressure Control Solenoid (PCS)
You can set desired PCS Current using the “ON” and
“OFF” button. The PCS Data informs about PCS
Current, Pressure and Duty Cycle.
Preconditions: P–N position, no engine speed, no
vehicle speed
3rd Start Lamp Test, Power Lamp Test, AT Oil
Temperature Lamp Test and Check Light Test
You can operate the lamps by pressing the “ON” and
“OFF” buttons.
Preconditions: none
NOTE: Freeze Frame
Freeze Frame is an element of the Diagnostic
Management System which stores various vehicle
information at the moment an emission-related fault
is stored in memory and when the Check Trans
Lamp is commanded on. These data can help to
identity the cause of a fault. Refer to Storing An
d
Erasing Freeze Frame Data for more detaile
d
information.


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ISUZU KB P190 2007

7A3-12 ON-VEHICLE SERVICE (AW30–40LE)
Measure Line Pressure
1. Fully apply the parking brake and chock the four
wheels.
2. Start the engine and check idling rpm.
3. Select into “D" position, step down strongly on the brake pedal with your left foot and while
manipulating the accelerator pedal with the right
foot, measure the line pressures at the engine
speeds specified in the table.
4. In the same manner, perform the test in “R" position.


Line pressure kPa (kg/cm
2/psi) Engine
speed “D" position “R" position
Idling 349 – 408
(3.6 – 4.2 /51 – 59) 577 – 675
(5.9 – 6.9/84 – 98)
Stall 1,206 – 1,353
(12.3–13.8/175–196) 1,646 – 1,979
(16.8–20.2/239–287)

Evaluation
1. If the measured values at all positions are higher
than specified:
• Pressure control solenoid defective
• Primary regulator valve defective
2. If the measured values at all positions are lowe
r
than specified:
• Primary regulator valve defective
• Oil pump defective
• Pressure control solenoid defective
3. If pressure is low in “D" position only:
• “D" position circuit fluid leakage
4. If pressure is low in “R" position only:
• “R" position circuit fluid leakage
Road Test
NOTE: Perform the test at normal operating fluid
temperature (50 – 80 °C or 122 – 176 °F).
“D" Position Test in “NORMAL", and
“POWER" Pattern
Select into the “D" position and hold the accelerator
pedal constant at the 50% and 100% throttle valve
opening positions.
Push in one of the pattern selector buttons and check
the following:

1. 1–2, 2–3, 3–OD and lock-up, upshifts should take
place, and shift points should conform to those
shown in the automatic shift diagram.


RTW 77ASH003001



RUA37ASH000101



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7D1-52 TRANSFER CONTROL SYSTEM
Memory erasing procedure
1-1 Memory erasing with operation button

1. Turn on the ignition.
2. Shift to the “N” position with the vehicle stopped.


RTW 77DSH000101
3. Simultaneously push the 3 buttons (2H/4H/4L) for 20
seconds.
4. Confirm the “Check 4W D” indicator on the meter panel is OFF.
5. Before erasing the memory, check that the circuit of the T/F actuator position detection harness is normal.


1-2 Memory erasing with short harness (Other procedure)
1. Prepare two pieces of short harness with the end sharpened like a needle (about 20 cm(7.9 in) long).
2. Turn OFF the ignition.
3. Keeping the connector of the transfer controller connected,
set the short harness from the back of the connector as
illustrated.
4. Turn ON the ignition, wait for 2 seconds, and then turn OFF the ignition after confirming the relay sound.
5. Disconnect the short harness, turn ON the ignition again, and confirm the “Check 4W D” lamp on the meter panel is
OFF.
6. Before erasing the memory, check that the circuit of the T/F actuator position detection harness is normal.






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IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-17
lmportant information on Programming
Security code
The security code protects the immobilizer control unit
against unauthorized programming and data access
from Tech-2. The security code consists of a 4 digit
code number and is programmed into the immobilize
r
control unit and Engine Control Module (ECM).
New control units are not programmed with a securit
y
code.
If the control units are replaced, the security code
entered in the car pass, transponder lD, etc.
Must be programmed into the new control unit with
Tech-2.
The security code can only be programmed with Tech-2
once and must therefore be performed with great care.
Once programmed, the security code cannot be
overwritten. An already used immobilizer can be reused
in a different car by initializing the immobilizer. After that
you can program the security code again. For initializing
command you need the current security code.
If the immobilizer control unit is returned, always
enclosed the security code that is allocated to that
control unit. If this is not done, we can not process the
case and the warranty will not be recognized.
Entering a code
If the Tech-2 display requests that the
• security code
• mechanical key number
• Vehicle Identification No.
be entered, process as follows;
To input a digit you need to use the up and down
buttons of the Tech-2. By using the numeric buttons the
according digit will be displayed at the current position
and the cursor will move to the next position.
For letters you need to use the up and down buttons o
f
the Tech-2. The up and down key might be used for
digits as well. By using the up and down buttons the
displayed digit or letter will be increased or decreased.
To move to the next position you need to use the move-
to-right-button.
W ith the two buttons, move-to-right and move-to-left
you can select the position of number you want to
change.
This will allow you to correct a wrong number.
After the number is completed you need to press the
Enter button to accept the number. Correction is now no
longer possible.
Use the OKAY soft key to program the number and the
NOT OKAY soft key to abort the programming.
Transponder (Key)

•
••
•
If a transponder key is lost:
If a transponder key is lost, all transponder keys in the
immobilizer control system must be erased.
Transponder keys can be ordered via the "Your prope
r
organization name such as part and accessory
department" as previously by providing the mechanical
key number.
The mechanical key number is provided on the car pass
card.
Thereafter, existing and new transponder keys are
programmed consecutively using Tech-2. The vehicle
can then no longer be started using lost key.
•
••
•
5 transponder keys can be provided:
Each transponder has different Identifications. If a
customer wants more than 2 transponder keys,
maximum 5 transponder keys can be provided b
y
additional programming by Tech-2.
•
••
•
lf a new ignition key with different mechanical key
number needs to be installed:
If installation of an ignition lock with a different
mechanism key number is necessary (an ignition lock
which belongs to the mechanical key number has to be
ordered first), all transponder keys must first be erased
and the two transponder keys which belong to the
ignition lock that is now installed must be programmed.
The new mechanical key number must be programmed
now into the immobilizer. The mechanical key numbe
r
in the car pass is to be changed as well.
Important:
After successful programming, the engine control can
only be used for vehicles with immobilizer and
transponder.
Faults that occur in connection with the immobilize
r
control unit are recognized by the engine control unit
and as long as "IMMOBILOZER" is not programmed,
are indicated by a flashing of the check engine lamp.
If the immobilizer and engine control unit are replaced
at the same time, the immobilizer control unit must be
programmed first before the "IMMOBILIZER" function in
the engine control unit can be activated.

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ANTITHEFT SYSTEM 11B-3
Function of a keyless entry system
W ith a keyless entry system the car can be locked or
unlocked from any position around the car up to a
specified distance, by using the potable radio remote
transmitter inside key (remote key).
Status LED
W hile the system is in delay the alarm system is active
and LED flashes at 0.5Hz with or without activated
interior protection.
Hazard relay
The hazard warning lights will be activated by an
external relay. The output is low active.
Switches
All switches to ground. This makes it possible for failure
analysis to detect a short circuit or a broken wire to
each switch. To use this feature it is necessary to place
a 1.8k Ω resistor in parallel to the required switch.
Receiver
The receiver is integrated into the control unit.
To lower the idle current the receiver is equipped with a
standby mode. The antenna is integrated on the printed
circuit board.
Depending on the mounting position of the control unit
the antenna can be connected externally.
Range of communication
The range of communication between remote key and
receiver is intended to be least 3 m from centre of the
car.


Diagnosis
For diagnostic purpose the communication with an
internal diagnostic device ( Tech-2 ) is possible.

901RW 176
Transmitter (into remote key)
• Electronics integrated in remote key container for
TFR/TFS.
• Antenna integrated in remote key container.
• Frequency band is 433.92 MHz.
• Two function buttons (Door lock/Door unlock)
• Two status LED for TF (Door lock/Door unlock)


OM


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11B-4 ANTITHEFT SYSTEM
Transmitter (into remote key) power
The transmitted power is less than 10 m W .
Battery life time for transmitter power
The minimum life time of battery is 2 years with 15
lock/unlock cycles per day.
W hile the battery is changed, the data retention will be
at least 3 minutes without pressing a button.
Super lock
(Mechanical anti-theft locking system)
To Lock:
All doors must be closed; press the lock button on the
remote control unit again within 10 seconds after
locking or turn key in driver's door lock towards rear of
vehicle again within 10 seconds after locking, then turn
it back to the vertical position and remove.
Lock buttons on all doors are positioned such that doors
cannot be opened.
To unlock:
Press unlock button on remote key or turn key in
driver's door lock towards front of vehicle, then turn it
back to the vertical position and remove. If the key is
used, antitheft alarm sound operate which continues
until ignition switch turn ON. If a problem is found, open
the driver door as necessary.


No proper transmitter is available, what
should be done for the system?
W hen any proper transmitter is not available, a new
transmitter should be programmed. Up to 5 transmitters
can be provided with a scan tool (Tech-2) and by proper
procedure.
In addition to the absence of proper transmitter, it may
happen particular secret code to the particular vehicle is
missing. ln this case, the secret code must be provided
by your organization.
Otherwise transmitter cannot be programmed in any
way.
lf the essential for a scan tool (Tech-2) for programming
and proper software for Tech-2 are not available, there
is no permanent way to fix system. Temporary replace
with new ACU, new ICU and new transmitter without
any secret code can make the system be deactivated,
but it does not last long. Such a replacement does not
solve any condition. Even after replacement, the system
is activated automatically in short time and then no
operation of the vehicle can be made in any way.
Tech-2 should be provided in your organization.

• Security code management
Your organization must keep security codes for all
vehicles as confidential data. Once the security codes
are lost, anybody who have the security code can
access antitheft system. Your organization has
responsibility of any missing vehicles caused by stolen
security code.

• Essential tool (Scan tool: Tech-2)
Your dealership must have Tech-2, and Tech-2 updated
software for immobilizer system.


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ISUZU KB P190 2007

11B-26 ANTITHEFT SYSTEM

lmportant information on Programming
Security code
The security code protects the antitheft control unit
against unauthorized programming and data access
from Tech-2. The security code consists of a 4 digit
code number and is programmed into the antitheft
Control Module (ACU).
New control units are not programmed with a security
code.
If the control units are replaced, the security code
entered in the transmitter (into remote key).
Must be programmed into the new control unit with
Tech-2.
The security code can only be programmed with Tech-2
once and must therefore be performed with great care.
Once programmed, the security code cannot be
overwritten. An already used antitheft can be reused in
a different car by initializing the antitheft. After that you
can program the security code again. For initializing
command you need the current security code.
If the antitheft control unit is returned, always enclosed
the security code that is allocated to that control unit. If
this is not done, we can not process the case and the
warranty will not be recognized.

Entering a code
If the Tech-2 display requests that the
• security code
• Vehicle Identification No.
• Country code (Select 213 Germany in all items)
be entered, process as follows;
To input a digit you need to use the up and down
buttons of the Tech-2. By using the numeric buttons the
according digit will be displayed at the current position
and the cursor will move to the next position.
For letters you need to use the up and down buttons of
the Tech-2. The up and down key might be used for
digits as well. By using the up and down buttons the
displayed digit or letter will be increased or decreased.
To move to the next position you need to use the move-
to-right-button.
W ith the two buttons, move-to-right and move-to-left
you can select the position of number you want to
change.
This will allow you to correct a wrong number.
After the number is completed you need to press the
Enter button to accept the number. Correction is now no
longer possible.
Use the OKAY soft key to program the number and the
NOT OKAY soft key to abort the programming.



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ISUZU KB P190 2007