power ISUZU TF SERIES 2004 Workshop Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 1573 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –201
7 Using the DVM and check the CKP sensor output
circuit.
Breaker box is available:
1. Ignition “Off ”, engine “Off ”.
2. Install the breaker box as type A. (ECM disconnected) Ref. Page 6E-103
3. Disconnect the PSG (pump control unit) connector.
4. Check the circuit for open or short to ground circuit.
Was the problem found?
Breaker box is not available: 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the ECM connector.
3. Disconnect the PSG (pump control unit) connector.
4. Check the circuit for open or short to ground circuit.
Was the problem found?
— Repair faulty
harness and verify repair Go to Step 8
8 Using the DVM and check the CKP sensor output circuit.
1. Ignition “On ”, engine “Off ”.
2. Disconnect the PSG (pump control unit) connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 9 Repair faulty
harness and verify repair
Step Action Value(s) Yes No
E-691Breaker Box
918
C-57(B) E-6
8
V
E-6
Page 1584 of 4264
6E –212 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
9 Using the DVM and check the CKP sensor circuit.
1. Ignition “On ”, engine “Off ”.
2. Disconnect the CKP sensor connector.
3. Check the circuit for short to power supply circuit.
If the DVM indicated out of specified value, repair
faulty harness and verify repair.
Is the action complete?
Less than 1V Verify repair —
10 Using the DVM and check the CKP sensor signal. 1. Ignition “On ”, engine “On ”.
2. Measure the CKP output voltage at the sensor and ECM.
Does the tester indicate standard voltage?
If a oscilloscope is available, monitor the CKP sensor
signal. Does the oscilloscope indicate correct wave
form?
Go to Step 13 Go to Step 11
11 Remove the CKP sensor from the flywheel housing and visually check.
Check for the following conditions.
Objects sticking the CKP sensor.
Objects sticking the CKP sensor pulser.
If a problem is found, repair as necessary.
Was the problem found? —Verify repair Go to Step 12
12 Check the CKP sensor shield wire for open or short circuit.
Was the problem found? — Repair faulty
harness and verify repair Go to Step 13
Step Action Value(s) Yes No
1
2
VV
E-9
Measurement Point Voltage (V) (AC Range)
At CKP se nso r te rminal 2 & 1 Appro ximate ly 1.1 V a t 2000rpm
At ECM C57 co nnecto r 90 & 98
Cra nksha ft Po sitio n (CKP) Sensor Refe rence Wav e Form
0V
Mea sure me nt Terminal: 90(+) 98(-)
Measurement Scale: 20V/div 2ms/div
Mea sure me nt Co ndition: Approx imately 2000rpm
Page 1591 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –219
6 Using the DVM and check the glow relay power
supply circuit.
1. Ignition “On ”, engine “Off ”.
2. Remove the glow relay from the relay box .
3. Check the circuit for open or short to ground circuit.
Was the DVM indicated specified value?
10-14.5V Go to Step 8Go to Step 7
7 Repair the open or short to ground circuit between the ECM main relay and glow relay.
Is the action complete? —Verify repair —
8 Using the DVM and check the glow relay ground circuit.
Breaker box is available:
1. Ignition “Off ”, engine “Off ”.
2. Install the breaker box as type A. (ECM disconnected) Ref. Page 6E-103
3. Remove the glow relay from the relay box .
4. Check the circuit for open or short to ground circuit.
Was the problem found?
Breaker box is not available: 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the ECM connector.
3. Remove the glow relay from the relay box .
4. Check the circuit for open or short to ground circuit.
Was the problem found?
— Repair faulty
harness and verify repair Go to Step 9
Step Action Value(s) Yes No
2
V
X-5
X- 594Breaker Box
3
94
X-5
C-57
Page 1605 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –233
6 Using the DVM and check the EGR EVRV power
supply circuit.
1. Ignition “On ”, engine “Off ”.
2. Remove the EGR EVRV connector.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
10-14.5 V Go to Step 8Go to Step 7
7 Repair the open circuit between the ECM main relay and EGR EVRV.
Is the action complete? —Verify repair —
8 Using the DVM and check the EGR EVRV circuit. Breaker box is available:
1. Ignition “Off ”, engine “Off ”.
2. Install the breaker box as type A. (ECM disconnected) Ref. Page 6E-103
3. Remove the EGR EVRV connector.
4. Check the circuit for open or short to ground circuit.
Was the problem found?
Breaker box is not available: 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the ECM connector.
3. Remove the EGR EVRV connector.
4. Check the circuit for open or short to ground circuit.
Was the problem found?
— Repair faulty
harness and verify repair Go to Step 11
9 Substitute a known good EGR EVRV and recheck. Was the problem solved? —Go to Step 10 Go to Step 11
Step Action Value(s) Yes No
V
1
C-115
C-11597Bre ak er Box
97
2
C-115
C-57
Page 1609 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –237
11 Check for poor/faulty connection at the MAF sensor or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
— Verify repair Go to Step 12
12 Visually check the MAF sensor. Was the problem found? —Go to Step 14 Go to Step 13
13 Using the DVM and check the MAF sensor signal circuit.
1. Ignition “On ”, engine “Off ”.
2. Disconnect the MAF sensor connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 16 Repair faulty
harness and verify repair
14 Substitute a known good MAF & IAT sensor assembly and recheck.
Was the problem solved? —Go to Step 15 Go to Step 16
15 Replace the MAF & IAT sensor assembly. Is the action complete? —Verify repair —
16 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System) ”.
Was the problem solved? —Verify repair Go to Step 17
17 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement ” for
the ECM/Immobilizer linking procedure. —Verify repair —
Step Action Value(s) Yes No
92
88 83
2 3
4
5
C-116
C-57(B)
5
V
C-116
Page 1615 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –243
10 Using the DVM and check the VSS signal circuit.
1. Ignition “On ”, engine “Off ”.
2. Disconnect the meter connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 11 Repair faulty
harness and verify repair
11 Using the DVM and check the VSS signal circuit. 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the VSS connector and meter connector.
3. Check the circuit for open or short to ground circuit.
If a open or short to ground circuit is found, repair the
faulty harness and verify repair.
Is the action complete?
— Verify repair —
12 Replace the speed meter. Is the action complete? —Verify repair —
13 Using the DVM and check the VSS signal circuit. 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the meter connector and ECM connector.
3. Ignition “On ”.
4. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 14 Repair faulty
harness and verify repair
Step Action Value(s) Yes No
9
V
B-24
3
9
E-44
B-24
10
V
B-24
Page 1622 of 4264
6E –250 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
11 Replace the TCM.
Is the action complete?
IMPORTANT: The replacement TCM must be
programmed. “SPS (Service Programming System)
is necessary. ” —Verify repair —
12 Using the DVM and check the VSS signal circuit. 1. Ignition “On ”, engine “Off ”.
2. Disconnect the meter connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 13 Repair faulty
harness and verify repair
13 Using the DVM and check the VSS signal circuit. 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the VSS connector and meter connector.
3. Check the circuit for open or short to ground circuit.
If a open or short to ground circuit is found, repair the
faulty harness and verify repair.
Is the action complete?
— Verify repair —
14 Replace the speed meter. Is the action complete? —Verify repair —
Step Action Value(s) Yes No
9
V
B-24
3
9
E-44
B-24
Page 1623 of 4264
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –251
15 Using the DVM and check the VSS signal circuit.
1. Ignition “Off ”, engine “Off ”.
2. Disconnect the meter connector and ECM connector.
3. Ignition “On ”.
4. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 16 Repair faulty
harness and verify repair
16 Using the DVM and check the VSS signal circuit. Breaker box is available:
1. Ignition “Off ”, engine “Off ”.
2. Install the breaker box as type A. (ECM disconnected) Ref. Page 6E-103
3. Disconnect the meter connector.
4. Check the circuit for open or shot to ground circuit.
Was the problem found?
Breaker box is not available:
1. Ignition “Off ”, engine “Off ”.
2. Disconnect the meter connector and ECM connector.
3. Check the circuit for open or short to ground circuit.
Was the problem found?
— Repair faulty
harness and verify repair Go to Step 17
Step Action Value(s) Yes No
10
V
B-24
68
Breaker BoxB-24
68
10
B-24
C-56
Page 1630 of 4264
6E –258 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0560 (Symptom Code A) (Flash Code 35)
System Voltage Malfunction
Step Action Value(s) Yes No
1Was the “On-Board Diagnostic (OBD) System Check ”
performed?
— Go to Step 2 Go to
On Board
Diagnostic
(OBD) System Check
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor As Stored By ECU ” in
“ F0: Diagnostic Trouble Codes ”.
Is the DTC P0560 (Symptom Code A) stored as
“ Present Failure ”? —Go to Step 3 Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech 2, ignition “On ” and engine “Off ”.
2. Select “F1: Clear DTC Information ” in “F0:
Diagnostic Trouble Codes ” with the Tech 2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F0: Read
DTC Infor As Stored By ECU ” in the “F0:
Diagnostic Trouble Codes ”.
Was the DTC P0560 (Symptom Code A) stored in this
ignition cycle? —Go to Step 4 Refer to
Diagnostic Aids and Go to Step
4
4 Check for poor/faulty connection at the PSG (pump control unit) connector. If a poor/faulty connection is
found, repair as necessary.
Was the problem found?
— Verify repair Go to Step 5
5 Using the DVM and check the PSG (pump control unit) power supply circuit.
1. Ignition “On ”, engine “Off ”.
2. Disconnect the PSG (pump control unit) connector.
3. Check the PSG (pump control unit) power supply circuit.
Was the DVM indicated specified value?
10 - 14.5V Go to Step 7Go to Step 6
6
7 E-6
6
7
V
E-6
Page 1634 of 4264
6E –262 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
5 Using the DVM and check the ignition power feed
circuit.
Breaker box is available:
1. Ignition “Off ”, engine “Off ”.
2. Install the breaker box as type A. (ECM disconnected)
3. Check the circuit for open or short to ground circuit.
Was the problem found?
Breaker box is not available: 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the ECM connector.
3. Check the circuit for open or short to ground circuit.
Was the problem found?
— Repair faulty
harness and verify repair Go to Step 6
6 Check the ignition switch. If a poor/faulty connection is found, repair as
necessary.
Was the problem found? —Verify repair Go to Step 7
7 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “ SPS (Service Programming System) ”.
Was the problem solved? —Verify repair Go to Step 8
Step Action Value(s) Yes No
39
Breaker Box
C-107
39
9
C-56
C-107