Transmission ISUZU TF SERIES 2004 Workshop Manual

ISUZU TF SERIES 2004 Workshop Manual TF SERIES 2004 ISUZU ISUZU https://www.carmanualsonline.info/img/61/57180/w960_57180-0.png ISUZU TF SERIES 2004 Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual 7B1-68     MANUAL TRANSMISSION
 
 19. Remove engine rear mount bolts fixing 
transmission. 
220R300009
 20. Remove the middle part of transmission 
crossmember (15) by removing four fixing bolts and

Page 3233 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-69
 
NOTE: Be sure not to insert the remover between the 
wedge collar and the clutch. 
220RW063
220RW064
  
 
220RW019
 
Legend 
(1) Pressure Plate Assembly 
(2) Release B

Page 3234 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-70     MANUAL TRANSMISSION
 
  4. Install the transmission assembly (18) to the engine.
Tighten the transmission nuts and bolts as shown in 
the figure.  
 
 
Diesel engine 
 RTW37BLF000901

Page 3235 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-71
 
6VE1 
 RTW37BLF0001

Page 3236 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-72     MANUAL TRANSMISSION
 
  
 
 
 RTW37BLF000201 
 
  5. Apply a force of about 113N (26 Ib) to the tip of the 
shift fork in the direction of the transmission to 
engage the clutch pressure pl

Page 3237 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-73
 
  6. Install starter(16).(Diesel engine) 
NOTE: Tighten the lower bolt temporarily. 
After installing the fuel pipe assembly, tighten the bolt to 
the specified torque

Page 3238 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-74     MANUAL TRANSMISSION
 
 15. Install the transmission-transfer bolts and nut and 
tighten them to the specified torque. 
Torque: 41 N
 
m (4.2 kg
 
m/30 lb
 
ft) 
261R300005
   18

Page 3239 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-75
 
 21. Install grommet assembly (4). 
Torque: Screw  1.4 N
 m (0.14 kg
 m/12 lb
 in)
Nut 7 N
 m (0.7 kg
 m/61 lb
 in)
 
  
 
 
RTW47BMH000101
 
L

Page 3240 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-76     MANUAL TRANSMISSION
 
Transmission Case 
Major Component 
  
 
  RTW47BLF000101 
 
Legend
 
(1)  Gear Control Box Assembly and Gasket  (8) Front Cover (with Oil Seal) 
(2)  Rear Case Assemb

Page 3241 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-77
 
Disassembly 
  1. Clean the exterior of the unit with solvent. 
  2. Remove the drain plug from the transmission case 
and drain the lubricant. 
  3. Remove the clutch