ISUZU TF SERIES 2004 Workshop Manual

SHEET METAL 2B-9

RTW32BSH000201


2) Check the fender and front door (1).


Clearance : 5.0 mm (0.2 in)


Height (step) : Flushness

RTW32BSH000301

2B-10 SHEET METAL
RADIATOR GRILLE
REMOVAL AND INSTALLATION


RTW42AMF000101

Removal Steps
Installation Steps

1. Screw
3. Radiator grille


2. Clip
2. Clip
3. Radiator grille
1. Screw



Important Operation - Removal
2. Clip


Use a screwdriver to release the 4 clips at the top of the
radiator grille.


Pull the grille together with the 2 bottom clips from the
vehicle.

SHEET METAL 2B-11
REAR BODY
REMOVAL AND INSTALLATION
RTW32MF000301

Removal Steps
Installation Steps

1. Battery ground cable
7. Rear body assembly
2. Rear combination lamp & license lamp
harness connector


6. Bolt; frame to rear body
3. Rear wheel house extension panel
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
4. Fuel filler door release cable assembly


5. Fuel filler pipe and evaporator hose
3. Rear wheel house extension panel
6. Bolt; frame to rear body
2. Rear combination lamp & license lamp
connector


7. Rear body assembly
1. Battery ground cable


NOTE:
The rear body must be empty before removal.

2B-12 SHEET METAL


Important Operations - Removal
4. Fuel Filler Pipe and Evaporator Hose




7. Rear Body Assembly

Attach lifting wires to the rear body hooks and raise the rear
body.

Note:
In lifting up rear body, take care not to dash it against cab
body.




Important Operation – Installation
6. Bolt; Frame to Body

Torque Nm(kgfm/lbft)
54 (5.5
/ 40)

SHEET METAL 2B-13

BODY MOUNTING
REGULAR CAB Model





RTW32BXF000101-X

2B-14 SHEET METAL








Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

Bolt : D,E,H,I
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts D,E,H,I shown in the
figure and install new one.

SHEET METAL 2B-15

EXTEND CAB Model





RTW32BXF000201-X

2B-16 SHEET METAL








Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

Bolt : D,G,H
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts D,G,H shown in the
figure and install new one.

SHEET METAL 2B-17

CREW CAB Model





RTW32BXF000301-X

2B-18 SHEET METAL






Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)

Bolt : B,C/D
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)

RTW32BSH000401






Bolt : E-1
Torque N
m(kgf
m/lb
ft)
116 (11.8
/ 85)

Bolt : E-2
Torque Nm(kgfm/lbft)
168 (17.1
/ 124)


Bolt : F,H,I
Torque Nm(kgfm/lbft)
54 (5.5
/ 40)

NOTE :
Discard used the mounting bolts G,H shown in the figure
and install new one.