reverse ISUZU TF SERIES 2004 Owner's Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 746 of 4264
8A-88 ELECTRICAL-BODY AND CHASSIS
REMOVAL AND INSTALLATION
This illustration is based on RHD model
STARTER SWITCH
Removal
1. Steering Lock Assembly
Refer to Section 3B" STEERING COLUMN" for steering
lock assembly removal steps.
2. Starter Switch
Installation
Follow the removal procedure in the reverse order to install the
starter switch.
INSPECTION AND REPAIR
STARTER SWITCH
Switch Connections
Terminal No.
Starter
switch key
position B-62
2
(B2)B-62
4
(ACC)B-62
1
(IG2) B-63
1
(ST) B-63
3
(B1)B-62
3
(IG1)
Removed
OFF
ACC Inserted
ON
START
LOCK
825R300046
Starter relay
Check continuity between the relay terminals.
1 - 4............................. No continuity
(When battery voltage is applied between 2 and 3)
1 - 4............................. Continuity
Page 763 of 4264
ELECTRICAL-BODY AND CHASSIS 8A-105
REMOVAL AND INSTALLATION
ECM (ENGINE CONTROL MODULE):
C24SE
Removal
1. Lift both the ECM harness connector locking levers and
remove the two harness connectors form the ECM.
2. Remove the four socket head screws securing the ECM to
the mounting bracket.
3. Remove the ECM from the engine compartment
.
4. Pull out the ECM.
5. Disconnect both red and tan connectors.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobiliser
programming (if equipped) is/are necessary”
Installation
Follow the removal procedure in the reverse order to install the
ECM.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
Page 764 of 4264
8A-106 ELECTRICAL-BODY AND CHASSIS
REMOVAL AND INSTALLATION
ECM (ENGINE CONTROL MODULE):
6VE1
Removal
1. Pull both the red ECM harness connector locks toward the
front of the vehicle, and remove the two harness connectors
form the ECM.
2. Remove the four hex-head screws securing the ECM to the
common chamber.
3. Remove the ECM from the engine compartment.
4. Pull out the ECM.
5. Disconnect both red and tan connectors.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobiliser
programming (if equipped) is/are necessary”
Installation
Follow the removal procedure in the reverse order to install the
ECM.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
Page 765 of 4264
ELECTRICAL-BODY AND CHASSIS 8A-107
REMOVAL AND INSTALLATION
ECM (ENGINE CONTROL MODULE):
4JA1-TC / 4JH1-TC
Removal
1. Remove the passenger side front seat – refer to Section 10
CAB.
2. Remove the passenger side front door opening scuff plate.
3. Raise the carpet to gain access to the four hex-head bolts
securing the ECM and ECM cover to the floorpan
.
4. Remove the four hex-head bolts.
5. Pull the two harness connector locks away from the
harness connectors and then remove the connectors form
the ECM.
6. Remove the ECM from the vehicle.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobiliser
programming (if equipped) is/are necessary”
Installation
Follow the removal procedure in the reverse order to install the
ECM.
Torque passenger seat securing bolts to the specified value –
refer to Section 10 CAB
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
Page 766 of 4264
8A-108 ELECTRICAL-BODY AND CHASSIS
REMOVAL AND INSTALLATION
FUEL PUMP
Removal
1. Remove the fuel tank.
Refer to the Section 6C-ENGINE FUEL of this Manual.
Disconnect the fuel pipe.
Installation
Follow the removal procedure in the reverse order to install the
fuel pump.
Pay close attention to the important points mentioned in the
following paragraphs.
Rubber Seal
Be absolutely sure that the fuel pump rubber seals correctly
seated.
Connector
Be absolutely sure that the fuel pump connector is securely
connected.
This will prevent a poor contact and an open circuit.
Page 787 of 4264
ELECTRICAL-BODY AND CHASSIS 8A-129
Installation
Follow the removal procedure in the reverse order to install the
headlight.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the headlight connector is securely
connected.
This will prevent a contact and an open circuit.
This illustration is based on RHD model
LIGHTING SWITCH
Removal
1. Disconnect the battery ground cable.
2. Remove the steering wheel
1.
Refer to the “STEERING” Section of this manual.
3. Remove the Instrument panel lower cover
2.
4. Remove the steering column cover
3.
This illustration is based on RHD model
5. Disconnect the connector.
6. Remove the lighting switch from the steering shaft.
Installation
Follow the removal procedure in the reverse order to install the
lighting switch.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the lighting switch connector is securely
connected.
This will prevent a poor contact and an open circuit.
Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
Wire damage will result.
Page 788 of 4264
8A-130 ELECTRICAL-BODY AND CHASSIS
FRONT TURN LIGHT
Removal
RTW38DSH000601
1. Turn the socket counterclockwise to disconnect it from the
front turn light housing.
2. Pull the bulb from the socket.
Installation
Follow the removal procedure in the reverse order to install the
front turn light.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.
CLEARANCE LIGHT
Removal
RTW38DSH000601
1. Turn the socket counterclockwise to disconnect it from the
clearance light housing.
2. Pull the bulb from the socket.
Installation
Follow the removal procedure in the reverse order to install the
clearance light.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.
Page 789 of 4264
ELECTRICAL-BODY AND CHASSIS 8A-131
LICENSE PLATE LIGHT
Removal
1. Remove the lens cover 1 and the connector 2.
2. Pull the bulb
3 to remove it.
Installation
Follow the removal procedure in the reverse order to install the
license plate light.
Pay close attention to the important points mentioned in the
following paragraphs.
Bulb
Be absolutely sure that the license plate light bulb is correctly
installed.
This will prevent a poor contact and open circuit.
HEADLIGHT BEAM SWITCH
(COMBINATION SWITCH)
Removal
1. Disconnect the battery ground cable.
2. Remove the screws on the lower part of the steering wheel.
3. Remove the horn pad.
4. Remove the wiring connector.
5. Remove the steering wheel fixing nuts.
6. Remove the steering wheel.
Refer to the "STEERING" Section of this manual.
7. Remove the Instrument panel lower cover.
8. Remove the steering column cover.
9. Disconnect the connector.
10. Remove the headlight beam switch (lever) from the steering
shaft (combination switch).
Installation
Follow the removal procedure in the reverse order to install the
headlight beam switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the headlight beam switch connector is
securely connected.
This will prevent a poor contact and an open circuit.
Page 790 of 4264
8A-132 ELECTRICAL-BODY AND CHASSIS
Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
Wire damage will result.
AIMING OF HEADLIGHT
Check and adjust the inflation pressures, clean the headlight,
park the vehicle on a level surface and insure that vehicle is at
curb weight.
VERTICAL ADJUSTMENT
Use a screwdriver for vertical adjustment.
HORIZONTAL ADJUSTMENT
Use a screwdriver horizontal adjustment.
Installation
To install, follow the removal steps in the reverse order.
Noting the following point:
1. After installing the headlight, be sure to adjust the headligh
t
aim.
HEADLIGHT ADJUSTMENT
Preparation
Place the vehicle with 1 person in driver seat on a level surface
and check to see if the inflation pressure of the tires is correct,
the lenses are clean, the battery is sufficiently charged, and
adjust to place vehicle by using the screen.
1. Set a vertical screen on a level surface.
2. Toward the screen
1from the bulb center mark of the
headlight, extend parallel lines to the floor. Mark point
A
and B on the screen at the intersection of parallel line and
the screen.
3. Draw vertical lines through point
A and B on the screen.
Page 793 of 4264
ELECTRICAL-BODY AND CHASSIS 8A-135
LIGHTING RELAY, TAIL RELAY
Check continuity between the relay terminals.
2 - 1............................. No continuity
(When battery voltage is applied between 3 and 4)
2 - 1............................. Continuity
GLOVE BOX ILLUMINATION
Removal
1. Remove the bulb cover 1.
2. Remove the bulb
2.
Installation
To install, follow the removal steps in the reverse order.
POWER/3rd START SW
Removal
Refer to the “Front consol” Section 10 of this manual.
1. Disconnect the battery ground cable.
2. Remove the power/3rd start switch.
3. Remove the bulb.
Installation
To install, follow the removal steps in the reverse order.
A/T LEVER LIGHT BULB
Removal
Refer to the “Front consol” Section 10 of this manual.
1. Remove the A/T lever cover.
2. Remove the light bulb
1.
Installation
To install, follow the removal steps in the reverse order.