tow ISUZU TFS SERIES 1997 Workshop Manual

REAR AXLE 4B-47
4. Inner Bearing
Place the shim on the drive pinion with the chamfered side
turned toward the pinion head, then attach the inner bearing to
the pinion using an installer and a press.
Installer : 9-8522-1165-0
(J-6133-01)
NOTE :
Do not press on the roller cage.
Press only on the inner race.
5. Collapsible Spacer
Discard the used collapsible spacer and install a new one.
8. Oil Seal
Use the oil seal installer to install a new oil seal that has been
soaked in rear axle lubricant.
Installer : 9-8522-1275-0 (194 mm)
(J-24250)
: 5-8840-2165-0 (220 mm)
(J-37263)
10.Flange Nut and Washer
(1) Apply lubricant to pinion threads.
(2) Tighten the nut to the specified torque using the pinion
flange holder.
Pinion flange holder : 5-8840-0133-0 (194 mm)
(J-8614-01)
5-8840-2157-0 (220 mm)
(J-37221)
Flange Nut Torque N
m (kgfm/lbft)
194 mm 176.6 - 274.7 (18 - 28/130 - 202)
220 mm 245.3 - 294.3 (25 - 30/181 - 217)
Discard used flange nuts and install new ones.

FRONT WHEEL DRIVE 4C1-13
Important Operations - Removal
1. Assembly of hub and disc, back plate, knuckle, knuckle
arm, and lower end.
Before removal, jack up the front of vehicle and support the
frame with jack stands.
2. Propeller Shaft
Apply the setting marks.
5. Front Drive Axle Assembly
(1) Put the lifting jack under the center part of the front.
(2) Remove four bolts fixing axle case mounting brackets to the
frame.
Note :
Be careful not to damage birfield joints or double off-set
joints when supporting axle shaft assembly.
(3) Lower the front axle assembly and roll it out toward the front
of the vehicle.
Take care not to damage the birfield joints or the double off-
set joints.

4C1-16 FRONT WHEEL DRIVE
Important Operations
1. Band
Raise the hooked end of the band with a screwdriver or
equivalent.
3. Circlip
Pry off with a screwdriver or equivalent.
5. Ball
Remove the six balls with a screwdriver or equivalent.
Rotate the case half a pitch to align the ball guide on the case
with the projected portion of the ball retainer, then slide the
case toward the bellows. The case can not be removed in the
reverse direction.
6. Snap Ring
Remove the snap ring fastening the ball retainer to the center
shaft.

4C1-36 FRONT WHEEL DRIVE
5. Inner Bearing
Place the shim on the drive pinion, with the chamfered side
turned towards the pinion head then install the inner bearing on
to the pinion using an installer and a press.
Installer : 9-8522-1165-0 (J-6133-01)
Note:
Do not apply pressure to the roller cage.
Apply pressure only to the inner race.
6. Collapsible Spacer
Discard the used collapsible spacer and install a new one.
9. Oil Seal
Use oil seal installer to install a new oil seal that has been
soaked in rear axle lubricant.
Installer : 5-8522-0046-0 (J-26234) (For 167 mm)
9-8522-1275-0 (J-24250) (For 194 mm)
Note :
Take care not to use a rear differential oil seal instead of
the front differential oil seal.
12.Flange Nut and Washer
For 194 mm
(1) Apply lubricant to the pinion threads.
(2) Tighten the nut to the specified torque using the pinion
flange holder.
Pinion flange holder : 5-8840-0133-0
(J-8614-01)
Torque N
m (kgfm/lbft)
176.6 - 274.7 (18 - 28/130 - 202)
Discard used flange nut and install new one.

10-16 CAB
Important Operations
1. Power Window Switch/Window Regulator Handle
Prise out the power window switch and remove the
connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Bezel
Remove the screw while pulling the inside lever toward
you.
3. Speaker Grill
Pull out the clips.
4. Speaker Assembly
Remove 4 screws and disconnect the speaker harness
connector.
5. Door Pull Case
Remove the screw at the bottom of the case.

10-20 CAB
Important Operations
1. Window Regulator Handle
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
4. Bezel
Remove the screw while pulling the inside lever toward
you.
6. Door Trim Pad
Remove the cover bottom of the trim pad (4 pcs), then
remove the screws.
12.Window Regulator
Remove the 4 screws holding the regulator.

CAB 10-27
Important Operations
1. Center Console Assembly
Remove shift knob and 2 fixing screws (front side).
Open the grommet and remove 2 fixing screws (rear
side).
2. ECM cover
3. Glove Box
Remove 2 fixing screws and pulling the handle.
4. Glove Box Cover
Remove 4 fixing screws and pull the cover toward you
and remove the clips at 2 positions.
5. Instrument Panel Passenger Lower Cover Assembly
Remove 3 fixing screws and 1 clip.
6. Instrument Panel Driver Lower Cover Assembly
Remove the engine hood opener 2 fixing screws and 6
fixing screws.
Disconnect the connector of the illumination.
7. Lower Cluster Assembly
Remove 3 fixing clips.
8. Meter Cluster Assembly
Remove 3 fixing screws, 7 clips and switch connectors.
9. Instrument Panel Lower Center Cover Assembly
Remove 7 fixing screws and disconnect the connector of
the cigarette lighter.

10-36 CAB
QUARTER GLASS (SPACE CAB)
REMOVAL AND INSTALLATION
Removal Steps
1. Screw bolt
2. Quarter glass
3. Screw bolt
4. Screw bolt
5. Fastener assembly
Installation Steps
5. Fastener assembly
4. Screw bolt
3. Screw bolt
2. Quarter glass
1. Screw bolt
Important Operations - Removal
2. Quarter Glass
Pull out the glass assembly towards the rear of the vehicle.

10-16 CAB
Important Operations
1. Power Window Switch/Window Regulator Handle
Prise out the power window switch and remove the
connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Bezel
Remove the screw while pulling the inside lever toward
you.
3. Speaker Grill
Pull out the clips.
4. Speaker Assembly
Remove 4 screws and disconnect the speaker harness
connector.
5. Door Pull Case
Remove the screw at the bottom of the case.

10-20 CAB
Important Operations
1. Window Regulator Handle
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
4. Bezel
Remove the screw while pulling the inside lever toward
you.
6. Door Trim Pad
Remove the cover bottom of the trim pad (4 pcs), then
remove the screws.
12.Window Regulator
Remove the 4 screws holding the regulator.