service indicator ISUZU TROOPER 1998 Service Owner's Manual

6E±48
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp (MIL) ªONº Steady

StepActionValue(s)Ye sNo
1Was the ªOn-Board diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªOFF,º disconnect ECM.
2. Ignition ªON,º observe the MIL (CHECK ENGINE
lamp).
Is the MIL ªON?º
ÐGo to Step 3Go to Step 5
31. Ignition ªOFF,º disconnect the instrument panel
cluster.
2. Check the MIL driver circuit between the ECM and
the instrument panel cluster for a short to ground.
3. If a problem is found, repair as necessary.
Was the MIL driver circuit shorted to ground?
Ð
Go to OBD
System
Check
Go to Step 4
4Replace the instrument panel cluster.
Is the action complete?
Ð
Go to OBD
System
Check
Ð
51. Ignition ªOFF,º reconnect the ECM.
2. Ignition ªON,º reprogram the ECM. Refer to
On-Vehicle Service in Engine Control Module and
Sensor
for procedures.
3. Using the Tech 2 output controls function, select
MIL dash lamp control and command the MIL
ªOFF.º
Did the MIL turn ªOFF?º
Ð
Go to OBD
System
Check
Go to Step 6
6Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
Ð
Go to OBD
System
Check
Ð

6E±206
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
3. Disconnect the electrical connector from the OT
sensor.
4. Remove the OT sensor.
035RW061
Installation Procedure
1. Install the OT sensor.
035RW061
2. Connect the OT sensor electrical connector.
3. Install the battery.
035RW095
4. Connect the negative battery cable.
Malfunction Indicator Lamp
(MIL)
Removal and Installation Procedure
Refer to Meter in Electrical section.
Engine Control Module (ECM)
Service Precaution
NOTE: To p r e ve n t p ossible electrostatic discharge
damage to the ECM, do not touch the connector pins or
soldered components on the circuit board.
When replacing the ECM to prevent possible electro
damage, follow these guidelines:
Before removing the ECM, disconnect the negative
battery cable.
Before install the ECM, install the negative battery cable.
Electrostatic Discharge (ESD)
Damage
Electronic components used in the control systems are
often designed to carry very low voltage. Electronic
components are susceptible to damage caused by
electrostatic discharge. Less than 100 volts of static
electricity can cause damage to some electronic
components. By comparison, it takes as much as 4,000
volts for a person to even feel the zap of a static
discharge.
There are several ways for a person to become statically
charged. The most common methods of charging are by
friction and by induction. An example of charging by
friction is a person sliding across a car seat.
Charging by induction occurs when a person with well
insulated shoes stands near a highly charged object and
momentarily touches ground. Charges of the same
polarity are drained off leaving the person highly charged
with the opposite polarity. Static charges can cause

6E±227 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS

QOS

Diagnostics
± Malfunction Indicator Lamp (Service Engine
Soon lamp)
± Data Link Connector (DLC)
± Data Output
ECM Service Precautions
The ECM is designed to withstand normal current draws
associated with vehicle operation. Avoid overloading any
circuit. When testing for opens and shorts, do not ground
or apply voltage to any of the ECM's circuits unless
instructed to do so. These circuits should only be tested
using digital voltmeter. The ECM should remain
connected to the ECM or to a recommended breakout
box.
Intake Throttle Position (ITP) Sensor
ITP sensor is a potentiometer type and installed to the
intake throttle valve body. A voltage of 5V is applied
constantly from ECM to ITP sensor thereby to determine
by change in voltage the opening of the intake throttle
valve during warming up.
Transmission Range Switch
IMPORTANT:The vehicle should not be driven with the
transmission range switch disconnected; idle quality will
be affected.
The four inputs from the transmission range switch
indicate to the ECM which position is selected by the
transmission selector lever.
For more information on the transmission on the
transmission range switch, refer to
Automatic
Transmission
.
Accelerator Position Sensor (AP)
AP sensor is a potentiometer type and installed to
accelerator pedal bracket. A voltage of 5V constantly
applied from ECM to the sensor thereby to determine the
accelerator pedaling angle by change in voltage. Further,
this sensor is provided with an accelerator switch, which
is set off only when the accelerator pedal is stepped on.
Aftermarket Electrical and Vacuum
Equipment
Aftermarket (add-on) electrical and vacuum equipment is
defined as any equipment which connects to the vehicle's
electrical or vacuum systems that is installed on a vehicle
after it leaves the factory. No allowances have been
made in the vehicle design for this type of equipment.
NOTE: No add-on vacuum equipment should be added
to this vehicle.
NOTE: A d d - o n e l e c t r i c a l equipment must only be
connected to the vehicle's electrical system at the battery
(power and ground).
Add-on electrical equipment, even when installed to
these guidelines, may still cause the powertrain system to
malfunction. This may also include equipment not
connected to the vehicle electrical system such asportable telephones and radios. Therefore, the first step
in diagnosing any powertrain problem is to eliminate all
aftermarket electrical equipment from the vehicle. After
this is done, if the problem still exists, it may be diagnosed
in the normal manner.
Electrostatic Discharge Damage
Electronic components used in the ECM are often
designed to carry very low voltage. Electronic
components are susceptible to damage caused by
electrostatic discharge. Less than 100 volts of static
electricity can cause damage to some electronic
components. By comparison, it takes as much as 4000
volts for a person to feel even the zap of a static
discharge.
TS23793
There are several ways for a person to become statically
charged. The most common methods of charging are by
friction and induction.

An example of charging by friction is a person sliding
across a vehicle seat.

Charge by induction occurs when a person with well
insulated shoes stands near a highly charged object
and momentary touches ground. Charges of the
same polarity are drained off leaving the person
highly charged with the opposite polarity. Static
charges can cause damage, therefore it is important
to use care when handling and testing electronic
components.
NOTE: To p r e ve n t p ossible electrostatic discharge
damage, follow these guidelines:

Do not touch the ECM connector pins or soldered
components on the ECM circuit board.

Do not open the replacement part package until the
part is ready to be installed.

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

If the part has been handled while sliding across the
seat, while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.

6J – 6 INDUCTION
INSPECTION AND REPAIR
Make the necessary adjustments, repairs and part
replacements if excessive wear or damage is
discovered during inspection.
Minor servicing operations are described in this section.
Contact the nearest IHI SERVICE FACILITY for major
repairs and maintenance.
Refer to IHI SERVICE NETWORK at the end of this
section for the location of your area’s IHI SERVICE
FACILITY.
Turbine shaft end play.
1) Set a dial indicator to the turbine shaft end.
2) Apply a force of 11.8 N (1.2 kg / 2.6 lb)
alternately to the compressor wheel and and the
turbine wheel end.
3) Read the dial indicator.
Turbine End Play
Standard: 0.03 – 0.06 mm (0.0012 – 0.0024 in)
Limit: 0.09 mm (0.0035 in)Turbine shaft and bearing clearance
1) Set a dial indicator to the turbine shaft center
through the center housing oil drain port.
2) Move the turbine shaft from side to side.
3 Read the dial indicator.
Turbine Shaft and Bearing Clearance
Standard: 0.056 - 0.127 mm (0.0022 - 0.0050 in)
Limit: 0.14 mm (0.0055 in)
Waste gate operation
1) Remove hose from waste gate actuator side and
install pressure gauge (1) to the waste gate
actuator.
2) Operate pump of pressure gauge while engine is
stopped.
3) Read pressure at the control rod (2) move 2mm.
Pressure: 106 – 115 kPa
(796 – 862 mmHg/ 15.4 – 16.7 PSi)
036RW008
036RW010
036RW009
036RW007

7A±1 AUTOMATIC TRANSMISSION (4L30±E)
TRANSMISSION
AUTOMATIC TRANSMISSION (4L30±E)
CONTENTS
Service Precaution 7A±3. . . . . . . . . . . . . . . . . . . . . .
Construction 7A±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range Reference Chart 7A±4. . . . . . . . . . . . . . . . . .
Normal Operation Of 1998 4L30±E
Transmission 7A±5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis 7A±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Information 7A±5. . . . . . . . . . . . . . . . . . . . . . .
General Diagnosis Procedure 7A±8. . . . . . . . . . . . .
Preliminary Inspection Chart 7A±9. . . . . . . . . . . . . .
Checking Transmission Fluid Level and
Condition 7A±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Driving 7A±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Check Trans
Indicator Chart 7A±12. . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Symptoms
Index 7A±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stall Test 7A±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Pressure Test 7A±23. . . . . . . . . . . . . . . . . . . . . .
Shift Speed Chart 7A±24. . . . . . . . . . . . . . . . . . . . . . .
Lockup Speed Chart 7A±26. . . . . . . . . . . . . . . . . . . . .
Changing Transmission Fluid 7A±27. . . . . . . . . . . . .
Selector Lever 7A±27. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection 7A±27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 7A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch 7A±29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 7A±29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±29. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission (With Transfer Case) 7A±31. . . . . . . .
Transmission And Associated Parts 7A±31. . . . . .
Removal 7A±31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Main Case Valve Body) 7A±36. . . . . . . . .
Removal 7A±36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Adapter Case Valve Body) 7A±37. . . . . . .
Removal 7A±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Main Case) 7A±38. . . . . . . .
Removal 7A±38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Adapter Case) 7A±40. . . . . .
Removal 7A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) 7A±40. . . . . . . . . Removal 7A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Sensor (Extension Housing) 7A±41. . . . . . . .
Removal 7A±41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Oil Temperature Sensor
(Adapter Case) 7A±41. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 7A±41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Oil Seal (Converter Housing) 7A±42. . . . . . . .
Removal 7A±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±42. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Oil Seal (Extension Housing) 7A±43. . . . . . . . .
Removal 7A±43. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7A±43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission (4L30±E) 7A±43. . . . . . . . . . . . . . . . . .
Disassembly 7A±43. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 7A±47. . . . . . . . . . . . . . . . . . . . . . . . . .
Converter Housing And Oil Pump Assembly 7A±57
Disassembled View 7A±57. . . . . . . . . . . . . . . . . . . .
Disassembly 7A±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 7A±57. . . . . . . . . . . . . . . . . .
Reassembly 7A±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump 7A±58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 7A±58. . . . . . . . . . . . . . . . . . . .
Disassembly 7A±58. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 7A±58. . . . . . . . . . . . . . . . . .
Reassembly 7A±58. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Case Valve Body 7A±59. . . . . . . . . . . . . . . . . . .
Disassembled View 7A±59. . . . . . . . . . . . . . . . . . . .
Disassembly 7A±59. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 7A±60. . . . . . . . . . . . . . . . . .
Reassembly 7A±60. . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Case Valve Body 7A±61. . . . . . . . . . . . . . . .
Disassembled View 7A±61. . . . . . . . . . . . . . . . . . . .
Disassembly 7A±61. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 7A±61. . . . . . . . . . . . . . . . . .
Reassembly 7A±61. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch And Sprag Unit 7A±63. . . . . . . . . . . . . .
Disassembled View 7A±63. . . . . . . . . . . . . . . . . . . .
Disassembly 7A±63. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair 7A±64. . . . . . . . . . . . . . . . . .
Reassembly 7A±64. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch 7A±65. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7A±27 AUTOMATIC TRANSMISSION (4L30±E)
Changing Transmission Fluid
There is no need to change the transmission fluid unless
the transmission is used under one or more of the
following heavy duty conditions.
A. Repeated short trips
B. Driving on rough roads
C. Driving on dusty roads
D. Towing a trailer
If the vehicle is used under these conditions, change the
fluid every 20,000 miles (32,000 km.)
More over, the remaining life percentage of ATF can be
estimated by using Tech 2 as an auxiliary tool to judge the
right time for ATF replacement.
The remaining life percentage is calculated from ATF'S
heat history. When it is close to 0%, ATF replacement is
recommended.
1. Place a large drain pan under the oil pan.
2. Remove the transmission oil drain screw (2) and drain
fluid.
3. Tighten drain screw (2).
Torque: 38 Nwm (3.9 kg´m/28 lb ft)
4. Remove the transmission overfill screw (1) and fill
transmission through overfill screw opening, using
DEXRON)±III ATF.
NOTE: Add transmission fluid until it flows out over the
overfill screw opening.
5. Let engine idle until a fluid temperature between 32
C
(90
F) and 57
C (135
F) is reached.6. Add transmission fluid until it flows out over the overfill
screw opening, then close the overfill screw (1).
Torque: 38 Nwm (3.9 kg´m/28 lb ft)
NOTE: To prevent fluid leaks, the overfill screw and oil
drain screws gasket must be replaced each time these
screws are removed.
NOTE: C h e c k t r a n s mission fluid temperature with
service scan tool.
242RW003
Selector Lever
Inspection
1. Make sure that when the shifter control lever is shifted
from ªPº to ªLº, a ªclickingº can be felt at each shift
position. Make sure that the gear corresponds to that
of the position plate indicator.
2. Check to see if the shifter lever can be shifted as
shown in illustration.
C07RW009

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±1
TRANSMISSION
TRANSMISSION CONTROL SYSTEM (4L30±E)
CONTENTS
Service Precaution 7A1±2. . . . . . . . . . . . . . . . . . . . . .
General Description 7A1±2. . . . . . . . . . . . . . . . . . . . .
Shift Control 7A1±6. . . . . . . . . . . . . . . . . . . . . . . . . .
Band Apply Control 7A1±6. . . . . . . . . . . . . . . . . . . .
Torque Converter Clutch Control 7A1±6. . . . . . . . .
Line Pressure Control 7A1±6. . . . . . . . . . . . . . . . . .
On±Board Diagnostic System 7A1±6. . . . . . . . . . .
Fail Safe Mechanism 7A1±6. . . . . . . . . . . . . . . . . . .
Torque Management Control 7A1±6. . . . . . . . . . . .
ATF Warning Control 7A1±6. . . . . . . . . . . . . . . . . . .
ABS Control (If equipped) 7A1±6. . . . . . . . . . . . . .
Winter Drive Mode 7A1±9. . . . . . . . . . . . . . . . . . . . .
Backup Mode 7A1±9. . . . . . . . . . . . . . . . . . . . . . . . .
Functions of Input / Output Components 7A1±10. .
Diagnosis 7A1±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Trans Indicator 7A1±11. . . . . . . . . . . . . . . . . .
Diagnostic Check 7A1±11. . . . . . . . . . . . . . . . . . . . . .
ªCheck Transº Check 7A1±12. . . . . . . . . . . . . . . . . .
Tech2 OBD II Connection 7A1±13. . . . . . . . . . . . . . .
OBD II Diagnostic Management System 7A1±18. .
16 ± Terminal Data Link Connector (DLC) 7A1±19.
Malfunction Indicator Lamp (MIL) 7A1±20. . . . . . . .
Types Of Diagnostic Trouble Codes
(DTCs) 7A1±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clear DTC 7A1±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC Check 7A1±21. . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM Precaution 7A1±21. . . . . . . . . . . . . . . . . . . . . . .
Information On PCM 7A1±21. . . . . . . . . . . . . . . . . . .
Intermittent Conditions 7A1±21. . . . . . . . . . . . . . . . .
Transmission And PCM Identification 7A1±22. . . . .
Diagnostic Trouble Code (DTC)
Identification 7A1±24. . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0218 Transmission Fluid Over
Temperature 7A1±25. . . . . . . . . . . . . . . . . . . . . . . . . . . Conditions For Setting The DTC 7A1±25. . . . . . . . .
Action Taken When The DTC Sets 7A1±25. . . . . . .
Conditions For Clearing The DTC 7A1±25. . . . . . . .
Diagnostic Aids 7A1±25. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 7A1±25. . . . . . . . . . . . . . . . . . . . . . .
DTC P0560 System Voltage Malfunction 7A1±27. . .
DTC P0705 Transmission Range Switch
(Mode Switch) Illegal Position 7A1±30. . . . . . . . . . . .
DTC P0706 Transmission Range Switch
(Mode Switch) Performance 7A1±33. . . . . . . . . . . . . .
DTC P0712 Transmission Fluid Temperature
(TFT) Sensor Circuit Low Input 7A1±36. . . . . . . . . . .
DTC P0713 Transmission Fluid Temperature
(TFT) Sensor Circuit High Input 7A1±39. . . . . . . . . . .
DTC P0719 TCC Brake Switch Circuit High
(Stuck On) 7A1±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0722 Transmission Output Speed
Sensor (OSS) Low Input 7A1±45. . . . . . . . . . . . . . . . .
DTC P0723 Transmission Output Speed
Sensor (OSS) Intermittent 7A1±48. . . . . . . . . . . . . . .
DTC P0730 Transmission Incorrect
Gear Ratio 7A1±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0748 Pressure Control Solenoid
(PCS) (Force Motor) Circuit Electrical 7A1±54. . . . .
DTC P0753 Shift Solenoid A Electrical 7A1±56. . . . .
DTC P0758 Shift Solenoid B Electrical 7A1±59. . . . .
DTC P1790 ROM Transmission Side Bad
Check Sum 7A1±63. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1792 EEPROM Transmission Side
Bad Check Sum 7A1±64. . . . . . . . . . . . . . . . . . . . . . . .
DTC P1835 Kickdown Switch Always On 7A1±65. . .
DTC P1850 Brake Band Apply Solenoid
Malfunction 7A1±67. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P1860 TCC Solenoid Electrical 7A1±71. . . . . . .

7A1±20
TRANSMISSION CONTROL SYSTEM (4L30±E)
821RW263
810RT022
PIN 1 ± (Not used)
PIN 2 ± J1850 Bus + L line on 2±wire systems, or
single wire (Class 2)
PIN 3 ± (Not used)
PIN 4 ± Chassis ground pin
PIN 5 ± Signal ground pin
PIN 6 ± PCM diagnostic enable
PIN 7 ± (Not used)
PIN 8 ± (Not used)
PIN 9 ± Primary UART
PIN 10 ± (Not used)
PIN 11 ± (Not used)
PIN 12 ± ABS diagnostic or CCM diagnostic enable
PIN 13 ± SIR diagnostic enable
PIN 14 ± (Not used)
PIN 15 ± (Not used)
PIN 16 ± Battery power from vehicle unswitched (4
AMP MAX.)
Malfunction Indicator Lamp (MIL)
The Malfunction Indicator Lamp (MIL) looks the same as
the MIL you are already familiar with (ªCHECK ENGINEº
lamp). However, OBD II requires that it illuminate under a
strict set of guidelines. Basically, the MIL is turned on
when the PCM detects a DTC that will impact the vehicle's
emissions.
The MIL is under the control of the Diagnostic Executive.
The MIL will be turned on if a component or system which
has an impact on vehicle emissions indicates a
malfunction or fails to pass an emissions±related
diagnostic test. It will stay on until the system or
component passes the same test, for three consecutive
trips, with no emissions±related faults.
Types Of Diagnostic Trouble Codes (DTCs)
The Diagnostic Executive classifies Diagnostic Trouble
Codes (DTCs) into certain categories. Each type has
different requirements to set the code, and the Diagnostic
Executive will only illuminate the Malfunction Indicator
Lamp (MIL) for emissions±related DTCs. DTCs fall into
four categories: A, B, C, and D; only types A and B are
emission±related The following descriptions define these
categories:
TYPE A
Will store the DTC and turn on the MIL (ªCheck Engineº
lamp) on the first trip in which an emission±related
diagnostic test has run and reported a ªtest failedº to the
Diagnostic Executive.
TYPE B
Will store the DTC and turn on the MIL on the second
consecutive trip in which an emission±related diagnostic
test has run and reported a ªtest failedº to the Diagnostic
Executive. After one failure, the type B DTC is ªarmed,º
or prepared to store a history code and turn on the MIL if
a second failure occurs. One passed test will disarm a
type B DTC. Some special conditions apply to misfire and
fuel trim DTCs. For a type B DTC to store and turn on the
MIL, two ignition cycles are required.
TYPE C
Will store the DTC and turn on a ªSERVICEº lamp
(ªCheck Transº lamp) on the first trip that a
non±emission±related diagnostic test has run and
reported a ªtest failedº to the Diagnostic Executive. This
type of DTC will be used in future applications.
TYPE D
Will store a DTC but will not turn on the MIL on the first
trip that a non±emission±related diagnostic test has run
and reported a ªtest failedº to the Diagnostic Executive.
These codes can be very helpful for vehicle service when
the driver may comment about a condition, but the MIL did
not turn on.
Clear DTC
NOTE: If you clear the DTC (Diagnostic Trouble Codes)
you will not be able to read any codes recorded during the
last occurrence.

METER AND GAUGE8E–1
METER AND GAUGE
CONTENTS
Service Precaution 8E–1. . . . . . . . . . . . . . . . . . . . . .
General Description 8E–1. . . . . . . . . . . . . . . . . . . . .
Meter Assembly 8E–2. . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8E–2. . . . . . . . . . . . . . . . . . . . .
Layout for Meters/Gauges, Warning Lights,
Indicator Lights and Illumination Lights 8E–2. . .
Table for Meter/Gauge Connector Terminal
Connections 8E–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Light Bulb, Indicator Light Bulb,
Illumination Light Bulb, A/T Indicator
Light Bulb 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Speed Sensor 8E–15. . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Unit 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi Meter 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Sensor 8E–16. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8E–17. . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The circuit consists of the starter switch, meter assembly,
vehicle speed sensor, transmission switch, lighting
switch, turn signal switch, thermo unit, oil pressure unit,
Powertrain Control Module (PCM), fuel tank unit, 4WD
switch, oil pressure switch, parking brake switch, brake
fluid switch, seat belt switch, illumination controller, multi
meter and ambient sensor.

SECURITY AND LOCKS8H±1
BODY AND ACCESSORIES
SECURITY AND LOCKS
CONTENTS
Service Precaution 8H±2. . . . . . . . . . . . . . . . . . . . . .
Front Door Lock Assembly 8H±2. . . . . . . . . . . . . . .
Front Door Lock Assembly and
Associated Parts 8H±2. . . . . . . . . . . . . . . . . . . . . .
Removal 8H±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Outside Handle and Door Lock Cylinder 8H±4
Front Outside Handle, Door Lock Cylinder
and Associated Parts 8H±4. . . . . . . . . . . . . . . . . .
Removal 8H±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Lock Assembly 8H±7. . . . . . . . . . . . . . . .
Rear Door Lock Assembly and Associated
Parts 8H±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8H±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Outside Handle 8H±9. . . . . . . . . . . . . . . . . . . .
Rear Outside Handle and Associated Parts 8H±9
Removal 8H±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Inside Lock Knob Link 8H±10. . . . . . . . . .
Removal 8H±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Inside Lock Knob 8H±11. . . . . . . . . . . . . . . . . . .
Removal 8H±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Inside Handle 8H±11. . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8H±11. . . . . . . . . . . . . . .
Tailgate Lock Assembly (LH) 8H±12. . . . . . . . . . . . . .
Tailgate Lock Assembly (LH) and
Associated Parts 8H±12. . . . . . . . . . . . . . . . . . . . . .
Removal 8H±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Assembly (RH) 8H±14. . . . . . . . . . . . .
Tailgate Lock Assembly (RH) and
Associated Parts 8H±14. . . . . . . . . . . . . . . . . . . . . .
Removal 8H±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Inside Lock Knob 8H±15. . . . . . . . . . . . . . . .
Removal 8H±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8H±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Inside Handle 8H±16. . . . . . . . . . . . . . . . . . .
Parts Location 8H±16. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8H±16. . . . . . . . . . . . . . .
Tailgate Outside Handle and/or Tailgate
Lock Cylinder 8H±17. . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Outside Handle and/or Tailgate
Lock Cylinder and Associated Parts 8H±17. . . . .
Removal 8H±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8H±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key 8H±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding 8H±19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Styles 8H±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Lock System 8H±20. . . . . . . . . . . . . . . .
General Description 8H±20. . . . . . . . . . . . . . . . . . . . . .
Front Door Lock Actuator Removal 8H±20. . . . . .
Front Door Lock Actuator Installation 8H±20. . . . .
Rear Door Lock Actuator Removal 8H±20. . . . . . .
Rear Door Lock Actuator Installation 8H±21. . . . .
Tailgate Lock Actuator Removal 8H±21. . . . . . . . .
Tailgate Lock Actuator Installation 8H±21. . . . . . .
Anti-theft System 8H±22. . . . . . . . . . . . . . . . . . . . . . . .
General Description 8H±22. . . . . . . . . . . . . . . . . . . . . .
Anti-theft & Keyless Entry Control Unit
Removal 8H±22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft & Keyless Entry Control Unit
Installation 8H±22. . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft Indicator Removal 8H±22. . . . . . . . . . . . .
Anti-theft Indicator Installation 8H±23. . . . . . . . . . .
Anti-theft Horn Removal 8H±23. . . . . . . . . . . . . . . .
Anti-Theft Horn Installation 8H±23. . . . . . . . . . . . . .
Engine Hood Switch Removal 8H±23. . . . . . . . . . .
Engine Hood Switch Installation 8H±23. . . . . . . . .
Keyless Entry System 8H±24. . . . . . . . . . . . . . . . . . . .
ID Code Registration 8H±24. . . . . . . . . . . . . . . . . . .
Answer Back (Anti±theft Horn Operation)
Change Mode 8H±26. . . . . . . . . . . . . . . . . . . . . . . .
Anti±theft & Keyless Entry Control
Unit/Transmitter Replacement 8H±27. . . . . . . . . .
Main Data and Specifications 8H±28. . . . . . . . . . . . .