ISUZU TROOPER 1998 Service Repair Manual

8E–14METER AND GAUGE
Removal
1. Disconnect the battery ground cable.
2. Remove the front console assembly(1).
Refer to the Instrument Panel Assembly in Body
Structure section.
3. Remove the lower cluster assembly(2).
Refer to the Instrument Panel Assembly in Body
Structure section.
4. Remove the instrument panel driver lower cover(3).
Refer to the Instrument Panel Assembly in Body
Structure section.
740RS004
5. Remove four fixing screws and disconnect the meter
connectors to remove the meter assembly(5).
825RW031
CAUTION: The removed meter assembly should be
placed upright or with its face side up.
Installation
To install, follow the removal steps in the reverse order.
Warning Light Bulb, Indicator Light Bulb, Illumination Light Bulb,
A/T Indicator Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Remove the meter assembly(1).
Refer to the Meter Assembly removal steps in this
section.
3. Hold the bulb socket by hand and rotate it
counterclockwise to remove the socket & bulb(2)
from the meter body.
825RW032
Installation
To install, follow the removal steps in the reverse order.

METER AND GAUGE8E–15
Vehicle Speed Sensor
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector, remove the vehicle speed
sensor body by rotating it and then remove the vehicle
speed sensor(1).
826RS009
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the vehicle speed sensor to the specified
torque.
Torque: 27 N·m (2.8 kg·m/20 lb ft)
Fuel Tank Unit
Removal
1. Disconnect the battery ground cable.
2. Remove the fuel tank(1).
Refer to the Fuel Tank removal steps in Engine
section
3. Disconnect the connectors, remove five screws and
then remove the fuel tank unit(2).
140RS006
Installation
To install, follow the removal steps in the reverse order.

8E–16METER AND GAUGE
Multi Meter
Removal
1. Disconnect the battery ground cable.
2. Remove two caps, two screws and disconnect the
connector to remove the multi meter(1).
821RW036
Installation
To install, follow the removal steps in the reverse order.
Ambient Sensor
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector and remove the nut to
remove the ambient sensor(1).
821RW035
Installation
To install, follow the removal steps in the reverse order.

METER AND GAUGE8E–17
Main Data and Specifications
Torque Specifications
ApplicationN·mkg·mLb FtLb In
Vehicle Speed Sensor Fixing272.820—

8E–18METER AND GAUGE
MEMO

8F±1 BODY STRUCTURE
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame Dimensions (L W B) 8F±4. . . . . . . . . . . . . . .
Frame Dimensions (S W B) 8F±5. . . . . . . . . . . . . . .
General Description 8F±6. . . . . . . . . . . . . . . . . . . . .
Front Bumper 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±6. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Slider Bracket 8F±7. . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±8. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light
and License Light) 8F±10. . . . . . . . . . . . . . . . . . . .
Removal 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light) 8F±12
Removal 8F±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper Slider 8F±14. . . . . . . . . . . . . . . . . . . . .
Removal 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±15. . . . . . . . . . . . . . . . . . . . .
Cowl Cover 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bulge 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±17. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Hinge 8F±18. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±19. . . . . . . . . . . . . . . . . . . . . . . Parts Location 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Grille And Front End Lower Panel 8F±20.
Parts Location 8F±20. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±22. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±22. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±24. . . . . . . . . . . . . . . . . . . . . . . .
Removal (No.1 ± No. 2) 8F±24. . . . . . . . . . . . . . . .
Removal (No. 3 Ð No. 6) 8F±25. . . . . . . . . . . . . . .
Installation 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±27. . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±28. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±48. . . . . . . . . . . . . . .
Parts Location 8F±48. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±53. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Beam Assembly 8F±54. . . . . . . . . . . . . . . . . . .
Parts Location 8F±54. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±56. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±56. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±57. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Strikers 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Check Arm Assembly (Front & Rear) 8F±59. .
Parts Location 8F±59. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±59. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass And Glass
Run 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±60. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8F±2BODY STRUCTURE
Installation 8F±62. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator And Glass 8F±63. . . . . . . .
Parts Location 8F±63. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±63. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±64. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Fixed Glass And Glass Run 8F±65. . . . .
Parts Location 8F±65. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±65. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±66. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Sash Moulding 8F±67. . . . . . . . . . . . . . . .
Parts Location 8F±67. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±67. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Moulding 8F±68. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±68. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±68. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±68. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Waist Seal 8F±69. . . . . . . . . . . . . . . . . . .
Parts Location 8F±69. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±69. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Waist Seal 8F±70. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±70. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F±70. . . . . . . . . . . . . . .
Front Door Weatherstrip 8F±71. . . . . . . . . . . . . . . . . .
Parts Location 8F±71. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±71. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±72. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Weatherstrip 8F±73. . . . . . . . . . . . . . . . . .
Parts Location 8F±73. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F±73. . . . . . . . . . . . . . .
Front Door Seal Finisher 8F±74. . . . . . . . . . . . . . . . .
Parts Location 8F±74. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±74. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±74. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Seal Finisher 8F±75. . . . . . . . . . . . . . . . . .
Parts Location 8F±75. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±75. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (LH) 8F±76. . . . . . . . . . . . . . . . . .
Parts Location 8F±76. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±76. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±77. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (RH) 8F±78. . . . . . . . . . . . . . . . . .
Parts Location 8F±78. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±78. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±79. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strikers 8F±80. . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Stopper Assembly 8F±80. . . . . . . . . . . . . . .
Parts Location 8F±80. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail 8F±81. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±81. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±81. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±81. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail Striker 8F±82. . . . . . . . . . . . . . . . .
Adjustment 8F±82. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (LH) 8F±83. . . . . . . . . . . . . . .
Parts Location 8F±83. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±83. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±83. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (RH) 8F±84. . . . . . . . . . . . . . .
Removal 8F±84. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±84. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Sash Trim Cover 8F±85. . . . . . . . . . . . . . . . .
Parts Location 8F±85. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±85. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±85. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Outer Weatherstrip 8F±86. . . . . . . . . . . . . . .
Parts Location 8F±86. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±86. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±86. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Center Weatherstrip 8F±87. . . . . . . . . . . . . .
Parts Location 8F±87. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±87. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±87. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Main Weatherstrip 8F±88. . . . . . . . . . . . . . .
Parts Location 8F±88. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±88. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±88. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Carrier 8F±89. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±89. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±89. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±89. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlining 8F±90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±90. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±90. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Air Deflector 8F±92. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±92. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±92. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±92. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Moulding 8F±94. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±94. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±94. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±95. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F±96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±96. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±97. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Side Glass 8F±101. . . . . . . . . . . . . . . . .
Parts Location 8F±101. . . . . . . . . . . . . . . . . . . . . . . .

8F±3 BODY STRUCTURE
Removal 8F±101. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±102. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Glass 8F±104. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±104. . . . . . . . . . . . . . . . . . . . . . . . Removal 8F±104. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8F±106. . . . . . . . . . . . .
Special Tools 8F±117. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Frame
General Description
Proper frame alignment is important to assure normal
vehicle life and performance of many other parts of thevehicle. If the vehicle has been involved in a fire, collision
or has been overloaded, it is necessary to check the
frame alignment.

8F±4BODY STRUCTURE
Frame Dimensions (L W B)
This illustration is based on the gasoline engine and A/T
model.
501RW013

8F±5 BODY STRUCTURE
Frame Dimensions (S W B)
This illustration is based on the gasoline engine and A/T
model.
501RW014