automatic transmission fluid ISUZU TROOPER 1998 Service Owner's Guide

7A±55 AUTOMATIC TRANSMISSION (4L30±E)
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46. Install two check balls (44).
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47. Inspect main case electrical connector and seal,
replace if necessary.

Install electrical 4 pin connector/main case and
wiring harness.
48. Install two 5±8840±0022±0 (J±25025±B) guide pins
into main case.

Install main case valve body complete assembly
(45) and manual valve link.NOTE: Valve must be extended as the short end of
manual valve link is connected to the range selector lever.
Long end of link goes into valve.

Install seven 13 mm screws.
Torque: 20 Nwm (2.0 kg´m/15 lb ft)

Pass ground wire of adapter case wiring harness
assembly through the hole joining adapter fluid area
and main case fluid area.

Assemble 8.5 mm connector of ground wire under
the head of this valve body bolt and reinstall it.

Remove two guide pins.
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49. Install servo cover gasket, cover (46) and four 13 mm
screws.
Torque: 25 Nwm (2.6 kg´m/18 lb ft)
50. Connect wiring harness (47) to band control, shift
solenoids, and main case 4 pin connector.
51. Install manual detent roller and spring assembly (48)
with clip.

Install two 13 mm screws.
Torque: 20 Nwm (2.0 kg´m/15 lb ft)
52. Install oil filter (49), and three 13 mm screws.
Torque: 20 Nwm (2.0 kg´m/15 lb ft)
53. Install oil pan gasket, magnet, main oil pan (50), and
sixteen 10 mm screws.
Torque: 11 Nwm (1.1 kg´m/96 lb in)
54. Inspect adapter case electrical connector and seal.
Replace if necessary.

Install electrical five pin connector and harness
assembly (52) in bottom of adapter case.
55. Install gasket, transfer plate, and gasket.

Install adapter case valve body (51) and seven 13
mm screws.
Torque: 20 Nwm (2.0 kg´m/15 lb ft)

7A±56
AUTOMATIC TRANSMISSION (4L30±E)
56. Connect wiring harness harness assembly (52) to
converter clutch solenoid, force motor, and 5 pin
connector.
57. Install oil pan gasket, adapter case oil pan (53), and
twelve 10 mm screws.
Torque: 11 Nwm (1.1 kg´m/96 lb in)

Rotate transmission, with bottom pan facing down.
58. Install mode switch (54), two 10 mm screws, selector
lever nut, and cover.
10 mm screw
Torque: 13 Nwm (1.3 kg´m/113 lb in)
Nut
Torque: 23 Nwm (2.3 kg´m/17 lb ft)

Adjust using setting tool, refer to Mode Switch in
this section.
59. Install O±ring (55) on turbine shaft.60. Install torque converter (56)
The converter assembly must be replaced under any
of the following conditions:
a. Evidence of damage to the pump assembly.
b. Metal particles are found after flushing the cooler
lines.
c. External leaks in hub weld area.
d. Converter pilot broken, damaged, or poor fit into
crankshaft.
e. Converter hub scored or damaged.
f. Internal failure in stator.
g. Contamination from engine coolant.
h. Excess end play.

Rotate transmission, bell housing up. Spin
converter to insure proper fit.
61. Fill transmission through the overfill screw hole of oil
pan, using ATF DEXRON)±III. Refer to Changing
Transmission Fluid in this section.
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7A±65 AUTOMATIC TRANSMISSION (4L30±E)
Third Clutch
Disassembled View
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Legend
(1) Retaining Ring
(2) Spring Seat(3) Springs
(4) Piston Assembly
(5) Third Clutch Drum
Disassemble
1. Compress spring seat using the 5±8840±0501±0
(J±23075) spring compressor and 5±8840±2259±0
(J±23075±12) adapter tool.
NOTE: Do not over±stress the springs and seat. This will
cause damage to the spring seat.

Remove the tool.

Remove retaining ring (1).
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2. Release the spring seat (2).
NOTE: Do not let the spring seat catch in the ring groove.

Remove spring seat (2) and springs (3).
3. Remove piston assembly (4) from third clutch drum
(5).
Inspection And Repair
Visual check:
If any damage, deformation or wear is found, replace the
damaged part.
Operation check:
Shake the piston and listen for check ball movement
indicates proper check ball operation. Replace the piston
if the check ball is missing or falls out.
Reassembly
1. The lip of the piston seal must point toward the front of
the transmission. Lubricate the seal lip with
transmission fluid.

Install piston assembly (4) into the third clutch drum
(5). Use the 5±8840±2260±0 (J±23084) third clutch
piston installer to protect the outer seal during
installation.

Remove the seal installer.

7A±69 AUTOMATIC TRANSMISSION (4L30±E)
Inspection And Repair
Visual Check:
If any damage, deformation or wear is found, replace the
damaged part.
Operation Check:
Shake the piston and listen for check ball movement.
Movement indicates proper check ball operation.
Replace the piston if the check ball is missing or falls out.
Reassembly
1. Install piston assembly (10) into the second clutch
drum (11).

Lubricate the lip seal with transmission fluid. Use
the 5±8840±2261±0 (J±23080±A) second clutch
piston installer to protect the outer piston lip seal.
NOTE: L ip o f t h e seal should point toward front of
transmission.

Remove the installer.
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2. Install twenty±two piston springs (9) and spring seat
(8) on the second clutch piston (10). Place retaining
ring (7) onto spring seat.

Use the 5±8840±0195±0 (J±23327) compressor to
compress the piston springs.
NOTE: Do not let spring seat catch in ring groove.

Remove the compressor.3. Install waved plate (6) and clutch plates (5). Start with
a steel plate and alternate with lined plates.

Align second clutch inner tangs.
4. Install spacer (4), with the fluted end toward clutch
plates.
5. Install retaining ring (3), ring gear (2) and retaining
ring (1).

7A1±26
TRANSMISSION CONTROL SYSTEM (4L30±E)
DTC P0218 Transmission Fluid Over Temperature
StepActionYe sNo
1Perform the following checks:

Check for possible engine system problems.

Transmission fluid checking procedure. Refer to Checking
Transmission Fluid Level and Condition in Automatic
Transmission (4L30±E) Section.
Were the checks performed?
Go to Step 2Ð
21. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when ªClear Infoº
function is used.
3. Record the DTC ªFailure Recordsº.
Is the TFT sensor signal voltage less than 0.33 volts?
Go to Step 3
Go to Diagnostic
Aids
31. Turn the ignition ªoffº.
2. Disconnect the transmission 16±way connector H±53
(additional DTCs may set).
Is the TFT sensor signal voltage greater than 4.92 volts?
Go to Internal
Wiring Harness
Check.
Go to Step 4
4Inspect/repair circuit RED/BLK±GRN/RED for a short to ground.
Was a problem found?
Go to Step 6Go to Step 5
51. Inspect the PCM for poor connections.
2. Replace the PCM if no poor connections were found.
Is the replacement complete?
Go to Step 6Ð
61. After the repair is complete, use the scan tool to select ªDTCº,
then ªClear Infoº function and ensure the following conditions
are met:
TFT is less than 125
C (257
F) for at least 10 seconds.
2. Review the scan tool ªDTC Infoº.
Has the last test failed or is the current DTC displayed?
Begin diagnosis
again
Go to Step 1
Repair verified
Exit DTC table

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±37
Resistance Chart

C

FResistance (k
)
±40±40672
03265
206825
801762.5
1202480.78
1503040.37
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
StepActionYe sNo
1Perform the transmission fluid checking procedure. Refer to
Checking Transmission Fluid Level and Condition in Automatic
Transmission (4L30±E) section.
Was the fluid checking procedure performed?
Go to Step 2
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
21. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFreeze
Frameº and ªFailure Recordsº for reference, as data will be lost
when the ªClear Infoº function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage less than
0.4 volts?
Go to Step 3
Go to Diagnostic
Aids
31. Turn the ignition ªoffº.
2. Disconnect the transmission 16±way connector H±53.
3. Turn the ignition ªonº.
Does the TFT signal voltage change to match the voltage 4.92
volts?
Go to Step 4Go to Step 9
4Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5 (D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 5
51. Disconnect the transmission 5±way connector M±6.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 6
61. Remove the transmission oil pan. Refer to Transmission Oil
Temperature Sensor (Adapter Case) in Automatic
Transmission (4L30±E) section.
2. Check the internal wiring harness for a short to ground.
Was a problem found?
Go to Step 8Go to Step 7
71. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 8
8Replace the TFT Sensor.
Is the replacement complete?
Go to Step 12Ð

7A1±38
TRANSMISSION CONTROL SYSTEM (4L30±E)
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input (Cont'd)
StepNo Ye s Action
9Check circuit RED/BLK±GRN/RED for a short to ground.
Was a problem found?
Go to Step 12Go to Step 10
10Check the PCM for faulty connections.
Was a problem found?
Go to Step 12Go to Step 11
11Replace the PCM. Refer to Powertrain Control Module (PCM) in
Automatic Transmission (4L30±E) section.
Is the replacement complete?
Go to Step 12Ð
121. After the repair is complete, use the scan tool to select ªDTCº,
then ªClear Infoº function and ensure the following conditions
are met:
TFT sensor indicates a voltage greater than 0.33 volts for 2
seconds.
2. Review the scan tool ªDTC infoº.
Has the last test failed or is the current DTC displayed?
Begin diagnosis
again
Go to Step 1
Repair verified
Exit DTC table

7A1±40
TRANSMISSION CONTROL SYSTEM (4L30±E)
5. This test checks the TFT sensor and internal wiring
harness.
Resistance Chart

C

FResistance (k
)
±40±40672
03265
206825
801762.5
1202480.78
1503040.37
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
StepActionYe sNo
1Perform the transmission fluid checking procedure.
Refer to Checking Transmission Fluid Level and Condition in
Automatic Transmission (4L30±E) section.
Was the fluid checking procedure performed?
Go to Step 2
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
21. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage greater
than 4.86 volts?
Go to Step 3
Go to Diagnostic
Aids
31. Turn the ignition ªoffº.
2. Disconnect the transmission 16±way connector H±53.
3. Install a fused jumper wire from terminal 3(C) to 5(D) on the
engine harness.
4. Turn the ignition ªonº.
Does the TFT signal voltage drop to less than 0.4 volts?
Go to Step 4Go to Step 9
41. Turn the ignition ªoffº.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 5
51. Disconnect the transmission 5±way connector M±6.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 6
61. Remove the transmission oil pan.
2. Check the internal wiring harness for an open. Refer to
Transmission Oil Temperature Sensor (Adapter Case) in
Automatic Transmission (4L30±E) section.
Was a problem found and corrected?
Go to Step 13Go to Step 7
71. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 8

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±41
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input (Cont'd)
StepNo Ye s Action
8Replace TFT sensor. Refer to Transmission Oil Temperature
Sensor (Adapter Case) in Automatic Transmission (4L30±E)
section.
Is the replacement complete?
Go to Step 13Ð
9Check circuit RED/BLK±GRN/RED for an open or short to B+.
Was a problem found?
Go to Step 13Go to Step 10
10Check circuit GRY±GRN for an open.
Was a problem found?
Go to Step 13Go to Step 11
11Check the PCM for faulty or intermittent connections.
Was a problem found?
Go to Step 13Go to Step 12
12Replace the PCM. Refer to Powertrain Control Module (PCM) in
Automatic Transmission (4L30±E) section.
Is the replacement complete?
Go to Step 13Ð
131. After the repair is complete, use the scan tool to select ªDTCº,
then ªClear Infoº function and ensure the following conditions
are met:
2. TFT sensor indicates a voltage less than 4.92 volts for 2
seconds.
3. Review the scan tool ªDTC Infoº.
Has the last test failed or is the current DTC displayed?
Begin diagnosis
again
Go to Step 1
Repair verified
Exit DTC table

7A1±52
TRANSMISSION CONTROL SYSTEM (4L30±E)
Conditions For Clearing The DTC/CHECK
TRANS Lamp

The PCM will turn ªoffº the CHECK TRANS Lamp
after three consecutive ignition cycles without a
failure reported.

The DTC can be cleared from PCM memory by using
a scan tool.

The DTC can also be cleared from memory when the
vehicle has made 40 warmup cycles without a failure
reported.

The PCM will cancel the DTC Actions Taken items
when the fault conditions no longer exist and the
ignition is cycles ªoffº long enough to power down the
PCM.
Diagnostic Aids

Check for intermittent output speed sensor circuit
problems.

Check for possible incorrect calibration. (PCM part
No., tire specification, and rear axle ratio)
Test Description
The numbers below refer to the step numbers on the
diagnostic chart:
3. This step checks for possible low fluid level causing
slipping resulting in an undefined gear ratio.
4. This step checks for correct gear ratios for
commanded gears.
5. This step checks for low line pressure.
DTC P0730 Transmission Incorrect Gear Ratio
StepActionYe sNo
1Visually inspect the transmission cooling system for fluid leaks.

Refer to Chart 16: Possible Causes of Transmission Fluid
Leaks of Mechanical/Hydraulic Diagnosis Symptoms Index in
Automatic Transmission (4L30±E) section
Was condition found and corrected?
Go to Step 6Go to Step 2
2Refer to Checking Transmission Fluid Level and Condition in
Automatic Transmission (4L30±E) section.
Has transmission fluid checking procedure been performed?
Go to Step 3
Go to Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
31. Install the scan tool.
2. Turn the ignition switch to the ªonº position.
3. Engine not running.
NOTE: Before clearing DTC(s) use the scan tool to record the
ªFailure Recordsº for reference, as data will be lost when the ªClear
Infoº function is used.
4. Record the Failure Record data.
5. Use the scan tool snapshot mode to record transmission gear
ratios.
6. Drive vehicle in transmission gear ranges 1, 2, 3, and D with
the engine speed is greater than 3,500 rpm for 5.5 seconds.
7. Record each transmission gear.
1st:2.73 ± 2.99
2nd:1.54 ± 1.71
3rd:0.93 ± 1.05
4th:0.66 ± 0.78
Does commanded gear ratio match ranges as shown?
Refer to
Diagnostic Aids
Go to Step 4
4Perform line pressure check.

Refer to Line Pressure Test in Automatic Transmission
(4L30±E) section.
Was condition found and corrected?
Go to Step 6Go to Step 5