ignition ISUZU TROOPER 1998 Service Owner's Guide

2A Ð 68 SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL & COLUMN
3
41
2
4. Inflator Module
1) Support the module and carefully connect the
module connector.
CAUTION:
·Never use the air bag assembly from another vehicle.
Use only the air bag assembly for "UBS".
·When replace the inflator module, use only same parts
number assembly. If different parts number assembly is
installed, the air bag system can not function correctly
because it has different characteristic.
NOTE:
Pass the lead wire through the tabs on the plastic
cover (wire protector) of inflator to prevent lead wire
from being pinched.
2) Secure the module with one bolt to relieve
weight on the connector wire.
3) Tighten bolts to specified sequence as figure.
Inflator Module Bolt Torque Nám (kgám/lbáin)
8 (0.8 / 69)
3. Steering Lower Cover
Install the engine hood opening lever.
2. Lower Cluster Assembly
1. Front Console Assembly
Connect the wiring harness connectors.
Install the transmission (for M/T) and transfer control
lever knob.
Connect the yellow 2way SRS connector located
under the steering column.
Connect the battery ground cable.
827RS017
SYSTEM INSPECTION
¥Turn the ignition to "ON" while watching
warning light.
¥Light should flash 7 times and then go off. If
lamp does not operate correctly, refer to Section
9J.

2A – 70 SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL & COLUMN
REMOVAL
Preparation:
1) Turn the steering wheel so that the vehicle's wheels
are pointing straight ahead.
2) Turn the ignition switch to "LOCK".
3) Disconnect the battery ground cable, and wait at least
5 minutes.
4) Disconnect the yellow 2way SRS connector located
under the steering column.
CAUTION:
The wheels of the vehicle must be straight ahead and the
steering column in the "LOCK" position before
disconnecting the steering wheel.
Failure to do so will cause the SRS coil assembly to
become uncentered which will cause damage to the SRS
coil assembly.
1. Front Console Assembly
Disconnect the transmission (for M/T) and transfer
control lever knob.
Disconnect the wiring harness connectors.
2. Lower Cluster Assembly
3. Steering Lower Cover
Remove the engine hood opening lever.
4. Driver Knee Bolster (Reinforcement)
5. Inflator Module
1) Loosen the inflator module fixing bolt from
behind the steering wheel assembly using a
TORX
driver or equivalent until the inflator
module can be released from steering assembly.
2) Disconnect the yellow 2way SRS connector
located behind the inflator module.
827RS014
827RS015

2A – 74 SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL & COLUMN
SYSTEM INSPECTION
Turn the ignition to "ON" while watching warning
light.
Light should flash 7 times and then go off. If lamp
does not operate correctly, refer to Section 9J.

2A – 76 SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL & COLUMN
GENERAL DESCRIPTION
The steering column has three important features in
addition to the steering function:
1. The column is energy absorbing, designed to
compress in a front-end collision to minimize
the possibility of injury to the driver of the
vehicle.
2. The ignition switch and lock are mounted
conveniently on the column.
3. With the column mounted lock, the ignition
and steering operation can be locked to
prevent theft of the vehicle.The column may be disassembled and
reassembled. To insure the energy absorbing
action, it is important that the specified screws,
bolts and nuts be used only as designated and that
they are tightened to the specified torque.
When the column is removed from the vehicle, a
sharp blow on the end of steering shaft leaning on
the column assembly, or dropping the assembly
could shear or loosen the fasteners that maintain
column rigidity.

4B1±11 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Functions of Indicator Lamp
Indication of vehicle condition : Indicator lamp is
controlled by 4WD control unit and shows vehicle
conditions as below.
Indicator
Vehicle condition4WD switchTransfer position
switchFront axle switch
Off2WDOff (Close)2WD (Open)2WD (Open)
On4WDOn (Open)4WD (Close)4WD (Close)
Blink (2Hz)OperatingOn (Open)4WD (Close)2WD (Open)
Off (Close)2WD (Open)4WD (Close)
Blink (4Hz)Stop operatingOn (Open)2WD (Open)2WD (Open)
Off (Close)4WD (Close)4WD (Close)
Bulb check :To check the bulb of indicator lamp, the
indicator lamp comes on when ignition key is turned on,
and goes off when the engine is started.
Retrials from 2WD to 4WD :In cold weather or under
high speed condition, the gear shifting (engagement)sometimes does not complete by 3 trials. In such case,
the indicator lamp inform driver of this incident as
aforementioned chart (shown at Retrial in Outline of shift
on the fly system).
Diagnosis
Before Judging That Troubles Occur
(Unfaulty mode)
When Switching from 2WD to 4WD
1.In case that blinking frequency of the 4WD
indicator changes from 2Hz to 4Hz.
When heavy synchronization load is needed, the
motor actuator tries the shifting transfer gear three
times including the activation shifting. While the
motor actuator tries shifting, the indicator blinks by
2Hz. If the third shifting fails, the indicator's blinking
changes from 2Hz to 4Hz at the same time that the
motor actuator shifted back to 2WD.
Heavy synchronization load occurs by:

extremely lower temperature.

higher speed, rotation difference of wheels during
cornering.
Solution 1: Operate again after stop the vehicle or
slow down.
2.In case that the 4WD indicator continues blinking
by 2Hz for more than 11.5 seconds.
When there is rotation difference of wheels or there
is phase difference between front wheels and axles,
it is difficult to connect front wheels to front axles. The
blinking by 2Hz shows that shifting the transfer gear
or connecting the front wheels is in the middle of
operating. In above case, the indicator's blinking by
2Hz shows that connecting the front wheels is not
completed (because the indicator's blinking changes
to 4Hz when the shifting transfer gear is impossible.).
And removal of rotation or phase difference make
connecting the front wheels possible.
Solution 2: When vehicle is running, drive
straight ahead while accelerating and
decelerating. When vehicle is at a stop, move the
vehicle forward and backward from 2 to 3 meters.When switching from 4WD to 2WD
1.In case that the 4WD indicator continues blinking
by 2Hz .
The 4WD indicator continues blinking by 2Hz until
both shifting the transfer gear and disconnecting the
front wheels are completed when switching 4WD to
2WD. When driveline is loaded with torsional torque,
the shifting transfer gear and disconnecting front
wheels are impossible. In this case, removal of
torsional torque on driveline make the shifting
transfer gear and disconnecting front wheels
possible.
Solution 3: When vehicle is running, drive
straight ahead while accelerating and
decelerating. When vehicle is at a stop, move the
vehicle forward and backward from 2 to 3 meters.
2.In case that the 4WD indicator's blinking changes
from 2Hz to 4Hz.
Check the position of transfer lever. Is it at ª4Lº
position? In view of the shifting mechanism of
transfer, the gear shifting from 4WD to 2WD at ª4Lº
condition is impossible.
Solution 4: Push the 4WD switch to 4WD, shift the
transfer lever to ªHighº position and re±operate
the 4WD switch to 2WD.

4B1±25 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Diagnosis of the Faults Based on the
Status of 4WD Indicator Lamp, 4WD
Switch and T/F Change Lever
Diagnosis charts are shown on below. If troubles can not
be solved after every chart was traced, troubles may
occur in the 4WD control unit. In this case, replace the
4WD control unit and trace every chart again.
Fault on switching from 2WD to 4WD
1.In case that 4WD indicator's blinking changes
from 2Hz to 4Hz after Solution 1 is carried out.
Faults occur in the motor actuator or the transfer case
assembly. Remove the motor actuator and check
function. If problem was found and it was repaired, try
Solution 1 again. After that, disassemble the
transfer case assembly for check and repair or
replace. If incident is not improved after above
mentioned actions were taken, replace the 4WD
control unit.
2.In case that 4WD indicator does not blink nor
light, when switching from 2WD to 4WD.
Step
ActionYe sNo
1Is ignition turned on?
Go to Step 2
Turn on the
ignition and trace
this chart from
start.
2
Does the indicator light comes on when the engine is not started?
Go to Step 3
Burning out of
indicator lamp or
disconnection of
harness wire.
Trace this chart
from the start
after repair or
replace.
3Start the engine.
Is the 4WD switch turned from 2WD to 4WD?Short-circuit
(body short) on
harness of the
4WD switch.
Fault of the 4WD
switch (holding
the closed
condition).
Trace this chart
from the start
after repair or
replace.
Push the 4WD
switch to 4WD.

4B1±27 DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
Fault on switching from 4WD to 2WD
1.Case that indicator does not blink nor turn out.
Step
ActionYe sNo
1
Does the indicator turn out by ignition off?Go to Step 2
Short circuit of
the indicator
harness.
2
Is the 4WD switch on 2WD position?
Disconnection on
the 4WD switch
harness or
breakdown of the
4WD switch in
open state.
Trace this chart
from the start
after repair or
replace.
Turn the 4WD
switch to 2WD
position. Trace
this chart from
the start.

DRIVE LINE CONTROL SYSTEM (TOD) 4B2±26
Checking Failed TOD Control Unit Pin
NOTE:
1. Unplug the ECU connector and the pins, unless
otherwise specified.2. Before removing the ECU, turn off the ignition switch.
3. If the standard values are not observed, check the
pins with other testers.
Check
Pin
No.Circuit to be
testedIgnition
Switch
PositionEngine
StateMultimeter
Scale/
RangeMeasure
between Pin
NumberStandard ValveNote
14D-G MAPOFFSTOP
14, 19Continuity : OK
(Gasoline)
20P-GNDOFFSTOP
20, 19Continuity : OK
19GNDOFFSTOP
19, GNDContinuity : OK
84H SWOFFSTOP
8, 19No continuity (high,
4L) and continuity
(N) : OK
94L SWOFFSTOP
9, 19No continuity (high)
and continuity (4L,
N) : OK
10AXLE SWONRUN
10, 19Continuity : OKRemove ECU and start the engine. Move
the vehicle forth and back to connect axle
surely.
13DIAGOFFSTOP
13 (TOD), 8
(DLC Con-
nector)Continuity : OKDLC connector terminal 8
25IND.aONSTOPDCV25 (+), 19 (±)8.0 ~14.5 VLighting SW ON : 0V
Lighting SW OFF : 8.0 ~14.5 V
26IND.bONSTOPDCV26 (+), 19 (±)8.0 ~14.5 V
27IND.cONSTOPDCV27 (+), 19 (±)8.0 ~14.5 V
30CHECK
LAMPONSTOPDCV30 (+), 19 (±)8.0 ~14.5 V
11ABS INONSTOPDCV11 (+), 19 (±)11.5 ~14.5 V
15Ref.ONSTOPDCV15 (+), 19 (±)5 ~9 VConnect ECU
24Ft.(+)ONSTOPDCV24 (+), 19 (±)0.7 ~6 VConnect ECU (off one tooth of speed
sensor ring) and move the vehicle making
sure of voltage change.
23Rr.(+)ONSTOPDCV23 (+), 19 (±)0.7 ~6 VConnect ECU (off one tooth of speed
sensor ring) and move the vehicle making
sure of voltage change.
18COM(-)ONSTOPDCV18 (+), 19 (±)0VConnect ECU
1VigONSTOPDCV1 (+), 19 (±)8 ~14.5 V
7BRAKEOFFSTOPDCV7 (+), 19 (±)8 ~14.5 VPress brake pedal
21TPSONSTOPDCV21 (+), 19 (±)0.2 ~4.6 VStep on the accelerator pedal and make
sure that voltage changes.
34WD OUTOFFSTOP
3, 197 ~12 k
Disconnect battery GND terminal
5ADC(+)OFFSTOP
5, 1910 ~30
Disconnect battery GND terminal
4SOL(+)OFFSTOP
4, 191.0 ~5.0
Disconnect battery GND terminal
12TOD SWONSTOPDCV12 (+), 19 (±)SW OFF : 0 V
SW ON : 8.0 ~14.5 VSW OFF : Contact point open
SW ON : Contact point close
6LIGHTINGONSTOPDCV6 (+), 19 (±)SW OFF : 8.0 ~14.5
V
SW ON : 0 V
28AUTO INDIONSTOPDCV28 (+), 19 (±)TOD : 0 V
2H & 4L : 8.0 ~14.5
VLighting SW ON : 0V
Lighting SW OFF : 8.0 ~14.5 V
29RR INDIONSTOPDCV29 (+), 19 (±)0 V
17US/JAPOFFSTOP
17 (+), 19 (±)No continuity : OK

DRIVE LINE CONTROL SYSTEM (TOD) 4B2±28
Getting Started

Before operating the Isuzu PCMCIA card with the
Tech 2, the following steps must be performed:
1. The Isuzu 98 System PCMCIA card (1) inserts into
the Tech 2 (5).
2. Connect the SAE 16/19 adapter (3) to the DLC cable
(4).
3. Connect the DLC cable to the Tech 2 (5)
4. Mark sure the vehicle ignition is off.
5. Connect the Tech 2 SAE 16/19 adapter to the vehicle
ALDL/DLC connector.
810RW308
6. The vehicle ignition turns on.
7. Verify the Tech 2 power up display.
060RW009
NOTE: The RS232 Loop back connector is only to use for
diagnosis of Tech 2 and refer to user guide of the Tech 2.
Operating Procedure
The power up screen is displayed when you power up the
tester with the Isuzu systems PCMCIA card. Follow the
operating procedure below.
060RW014

5A±4
BRAKE CONTROL SYSTEM
normal braking when a malfunction has occurred in the
ABS.
The EHCU has a self-diagnosing function which can
indicate faulty circuits during diagnosis.
The EHCU is mounted on the engine compartment front
right side. It consists of a Motor, Plunger Pump, Solenoid
Valves and Check Valve.
On the outside, the relay box containing a motor relay and
a valve relay is installed.
Solenoid Valves: Reduces or holds the caliper fluid
pressure for each front disc brake or both rear disc brakes
according to the signal sent from the EHCU.
Reservoir: Temporarily holds the brake fluid that returns
from the front and rear disc brake caliper so that pressure
of front disc brake caliper can be reduced smoothly.
Plunger Pump: Feeds the brake fluid held in the reservoir
to the master cylinder.
Motor: Drives the pump according to the signal from
EHCU.
Check Valve: Controls the brake fluid flow.
ABS Warning Light
821RW033Vehicles equipped with the Anti-lock Brake System have
an amber ªABSº warning light in the instrument panel.
The ªABSº warning light will illuminate if a malfunction in
the Anti-lock Brake System is detected by the Electronic
Hydraulic Control Unit (EHCU). In case of an electronic
malfunction, the EHCU will turn ªONº the ªABSº warning
light and disable the Anti-lock braking function.
The ªABSº light will turn ªONº for approximately three
seconds after the ignition switch is to the ªONº position.
If the ªABSº light stays ªONº after the ignition switch is the
ªONº position, or comes ªONº and stays ªONº while
driving, the Anti-lock Brake System should be inspected
for a malfunction according to the diagnosis procedure.
Wheel Speed Sensor
It consists of a sensor and a rotor. The sensor is attached
to the knuckle on the front wheels and to the axle shaft
bearing holder on the rear wheels.
The rotor is press-fit in the axle shaft.The flux generated from electrodes magnetized by a
magnet in the sensor varies due to rotation of the rotor,
and the electromagnetic induction generates alternating
voltage in the coil. This voltage draws a ªsine curveº with
the frequency proportional to rotor speed and it allows
detection of wheel speed.
G-Sensor
The G-sensor installed inside the center console detects
the vehicle deceleration speed and sends a signal to the
EHCU. In 4WD operation, all four wheels may be
decelerated in almost the same phase, since all wheels
are connected mechanically.
This tendency is noticeable particularly on roads with low
friction coefficient, and the ABS control is adversely
affected.
The G-sensor judges whether the friction coefficient of
road surface is low or high, and changes the EHCU's
operating system to ensure ABS control.
Normal and Anti-lock Braking
Under normal driving conditions, the Anti-lock Brake
System functions the same as a standard power assisted
brake system. However, with the detection of wheel
lock-up, a slight bump or kick-back will be felt in the brake
pedal. This pedal ªbumpº will be followed by a series of
short pedal pulsations which occurs in rapid succession.
The brake pedal pulsation will continue until there is no
longer a need for the anti-lock function or until the vehicle
is stopped. A slight ticking or popping noise may be heard
during brake applications when the Anti-lock features is
being used.
When the Anti-lock feature is being used, the brake pedal
may rise even as the brakes are being applied. This is
also normal. Maintaining a constant force on the pedal
will provide the shortest stopping distance.
Brake Pedal Travel
Vehicles equipped with the Anti-lock Brake System may
be stopped by applying normal force to the brake pedal.
Although there is no need to push the pedal beyond the
point where it stops or holds the vehicle, by applying more
force the pedal will continue to travel toward the floor.
This extra brake pedal travel is normal.
Acronyms and Abbreviations
Several acronyms and abbreviations are commonly used
throughout this section:
ABS
Anti-lock Brake System
CKT
Circuit
DLC
Data Link Connector
EHCU
Electronic Hydraulic Control Unit
FL
Front Left