ESP ISUZU TROOPER 1998 Service Service Manual

6E±115 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0108 MAP Sensor Circuit High Voltage
D06RW102
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP sensor signal voltage to the powertrain control
module (PCM) varies from below 2 volts at idle (high
vacuum) to above 4 volts with the key ªON,º engine not
running or at wide-open throttle (low vacuum).
The MAP sensor is used to determine manifold pressure
changes while the linear EGR flow test diagnostic is being
run (refer to
DTC P0401), to determine engine vacuum
level for some other diagnostics and to determine
barometric pressure (BARO). The PCM monitors the
MAP signals for voltages outside the normal range of the
MAP sensor. If the PCM detects a MAP signal voltage
that is excessively high, DTC P0108 will be set.
Conditions for Setting the DTC

No TP sensor DTCs present.

Engine is running for more than 10 seconds.

Throttle position is below 3% if engine speed is below
1000 RPM.

Throttle position is below 10% if engine speed is above
1000 RPM.

The MAP sensor indicates an intermittent manifold
absolute pressure above 80 kPa for a total of
approximately 10 seconds over a 16-second period.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will default to a BARO value of 79.3 kPa.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

DTC P0108 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
MAP display on the Tech 2 while moving connectors
and wiring harnesses related to the sensor. A change
in the display will indicate the location of the fault.
If DTC P0108 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set. If
it is determined that the DTC occurs intermittently,
performing the DTC P1108 Diagnostic Chart may isolate
the cause of the fault.

6E±154
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0171 Fuel Trim System Lean Bank 1
D06RW030
Circuit Description
To provide the best possible combination of driveability,
fuel economy, and emission control, a ªclosed loopº
air/fuel metering system is used. While in ªclosed loop,º
the powertrain control module (PCM) monitors the Bank 1
HO2S 1 and Bank 2 HO2S 1 signals and adjusts fuel
delivery based upon the HO2S signal voltages. A change
made to fuel delivery will be indicated by the long and
short term fuel trim values which can be monitored with a
Tech 2. Ideal fuel trim values are around 0%; if the HO2S
signals are indicating a lean condition the PCM will add
fuel, resulting in fuel trim values above 0%. If a rich
condition is detected, the fuel trim values will be below
0%, indicating that the PCM is reducing the amount of fuel
delivered. If an excessively lean condition is detected on
Bank 1, the PCM will set DTC P0171.
The PCM's maximum authority to control long term fuel
trim allows a range between ±15% (automatic
transmission) or ±12% (manual transmission) and +20%.
The PCM monitors fuel trim under various enginespeed/load fuel trim cells before determining the status of
the fuel trim diagnostic.
Conditions for Setting the DTC

No Tech 2 test is being run.

None of the following: EGR DTCs, HO2S DTCs,
(response, transition, open, low volts, no activity), MAF
DTCs, TP sensor DTCs, MAP DTCs, IAT DTCs,
canister purge DTCs, EVAP DTCs, injector circuit
DTCs, or misfire DTCs.

Engine coolant temperature is between 25
C (77
F)
and 100
C (212
F).

Intake air temperature is between ±40
C (±40
F) and
120
C (248
F).

Manifold absolute pressure is between 24 kPa and 99
kPa.

Throttle angle is steady below 95%.

Vehicle speed is below 136 km/h (85 mph).

Engine speed is between 400 and 6,000 RPM.

Barometric pressure is greater than 72.5 kPa.

6E±158
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0172 Fuel Trim System Rich Bank 1
D06RW030
Circuit Description
To provide the best possible combination of driveability,
fuel economy, and emission control, a ªclosed loopº
air/fuel metering system is used. While in ªclosed loop,º
the powertrain control module (PCM) monitors the Bank 1
heated oxygen sensors (HO2S) 1 and Bank 2 HO2S 1
signals and adjusts fuel delivery based upon the HO2S
signal voltages. A change made to fuel delivery will be
indicated by the long and short term fuel trim values which
can be monitored with a Tech 2. Ideal fuel trim values are
around 0%; if the HO2S signals are indicating a lean
condition the PCM will add fuel, resulting in fuel trim
values above 0%. If a rich condition is detected, the fuel
trim values will be below 0%, indicating that the PCM is
reducing the amount of fuel delivered. If an excessively
rich condition is detected on Bank 1, the PCM will set DTC
P0172.
The PCM's maximum authority to control long term fuel
trim allows a range between ±15% (automatic
transmission) or ±12 (manual transmission) and +20%.The PCM's maximum authority to control short term fuel
trim allows a range between ±11% and +20%. The PCM
monitors fuel trim under various engine speed/load fuel
trim cells before determining the status of the fuel trim
diagnostic.
Conditions for Setting the DTC

No Tech 2 test is being run.

None of the following was set: EGR DTCs, HO2S
DTCs, (response, transition, open, low volts, no
activity), MAF DTCs, TPS DTCs, MAP DTCs, IAT
DTCs, canister purge DTCs, EVAP DTCs, injector
circuit DTCs, or misfire DTCs.

Engine coolant temperature is between 25
C (77
F)
and 100
C (212
F).

Intake air temperature is between ±40
C (±40
F) and
120
C (248
F).

Manifold absolute pressure is between 24 kPa and 99
kPa.

Throttle angle is steady below 95%.

6E±162
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0174 Fuel Trim System Lean Bank 2
D06RW031
Circuit Description
To provide the best possible combination of driveability,
fuel economy, and emission control, a ªclosed loopº
air/fuel metering system is used. While in ªclosed loop,º
the powertrain control module (PCM) monitors the Bank 1
HO2S 1 and Bank 2 HO2S 1 signals and adjusts fuel
delivery based upon the HO2S signal voltages. A change
made to fuel delivery will be indicated by the long and
short term fuel trim values which can be monitored with a
Tech 2. Ideal fuel trim values are around 0%; if the HO2S
signals are indicating a lean condition the PCM will add
fuel, resulting in fuel trim values above 0%. If a rich
condition is detected, the fuel trim values will be below
0%, indicating that the PCM is reducing the amount of fuel
delivered. If an excessively lean condition is detected on
Bank 2, the PCM will set DTC P0174.
The PCM's maximum authority to control long term fuel
trim allows a range between ±15%(automatic
transmission) or ±12%(manual transmission) and +20%.
The PCM monitors fuel trim under various enginespeed/load fuel trim cells before determining the status of
the fuel trim diagnostic.
Conditions for Setting the DTC

No Tech 2 test is being run.

None of the following DTCs are set: idle system, EGR,
HO2S, (response, transition, open, low volts, no
activity), MAF, TP sensor, MAP, IAT, canister purge,
EVAP, injector circuit, or misfire.

Engine coolant temperature is between 25
C (77
F)
and 100
C (212
F).

Intake air temperature is between ±40
C (±40
F) and
120
C (248
F).

Manifold absolute pressure is between 24 kPa and 99
kPa.

Throttle angle is steady below 95%.

Vehicle speed is below 136 km/h (85 mph).

Engine speed is between 400 and 6,000 RPM.

Barometric pressure is greater than 72.5 kPa.

Mass air flow is between 2 g/second and 200 g/second.

6E±166
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0175 Fuel Trim System Rich Bank 2
D06RW031
Circuit Description
To provide the best possible combination of driveability,
fuel economy, and emission control, a ªclosed loopº
air/fuel metering system is used. While in ªclosed loop,º
the powertrain control module (PCM) monitors the Bank 1
HO2S 1 and Bank 2 HO2S 1 signals and adjusts fuel
delivery based upon the HO2S signal voltages. A change
made to fuel delivery will be indicated by the long and
short term fuel trim values which can be monitored with a
Tech 2. Ideal fuel trim values are around 0%; if the HO2S
signals are indicating a lean condition the PCM will add
fuel, resulting in fuel trim values above 0%. If a rich
condition is detected, the fuel trim values will be below
0%, indicating that the PCM is reducing the amount of fuel
delivered. If an excessively rich condition is detected on
Bank 2, the PCM will set DTC P0175.
The PCM's maximum authority to control long term fuel
trim allows a range between ±15%(automatic
transmission) or ±12%(manual transmission) and +20%.
The PCM's maximum authority to control short term fueltrim allows a range between ±11% and +20%. The PCM
monitors fuel trim under various engine speed/load fuel
trim cells before determining the status of the fuel trim
diagnostic.
Conditions for Setting the DTC

No Tech 2 test is being run.

None of the following DTCs are set: idle system, EGR,
HO2S, (response, transition, open, low volts, no
activity), MAF, TPS, MAP, IAT, canister purge, EVAP,
injector circuit, or misfire.

Engine coolant temperature is between 25
C (77
F)
and 100
C (212
F).

Intake air temperature is between ±40
C (±40
F) and
120
C (248
F).

Manifold absolute pressure is between 24 kPa and 99
kPa.

Throttle angle is steady below 95%.

Vehicle speed is below 136 km/h (85 mph).

Engine speed is between 400 and 6,000 RPM.

6E±201 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0341 ± CMP Sensor Circuit Performance

 
StepNo Ye s Value(s) Action
101. Check for poor connections at the PCM.
2. If a problem is found, repair it as necessary.
Was a problem found?
ÐVerify repairGo to Step 11
11Backprobe the PCM connector with a DVM to monitor
voltage on the camshaft position input signal circuit
while cranking the engine with the sensor connected.
(Use rubber band, tape, or an assistant to keep the
DVM lead in contact with the sensor terminal during this
test.)
Does the voltage toggle between the specified values?
4-0 VGo to Step 15Go to Step 12
121. Remove the CMP sensor from the engine front
cover (leave the sensor wiring connected).
2. Place a magnet on the CMP sensor.
(If you use a magnet that is too small to cover the face
of the sensor, test on every part of the sensor face
because only a small area will respond to this test.)
Does the DVM display a voltage near the specified
value?
0 VGo to Step 13Go to Step 14
13Replace the faulty or missing camshaft position sensor
magnet.
Is the action complete?
ÐVerify repairÐ
14Replace the camshaft position sensor.
Is the action complete?
ÐVerify repairÐ
15Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?ÐVerify repairÐ

6E±204
ENGINE DRIVEABILITY AND EMISSIONS
DTC P0342 ± CMP Sensor Circuit Low

 
StepNo Ye s Value(s) Action
71. Ignition ªON,º engine ªOFF.º
2. Measure the voltage between the CMP sensor
signal circuit and the sensor ground circuit at the
CMP sensor harness connector.
Does the voltage measure near the specified value?
4-6 VGo to Step 8Go to Step 9
81. Turn the ignition ªOFF.º
2. Disconnect the PCM and connect a DVM to monitor
voltage on the camshaft position signal circuit at the
PCM connector.
3. Ignition ªON.º
4. Monitor the voltage display on the DVM while
repeatedly touching the CMP sensor signal circuit
at the CMP sensor connector with a test light to
ground.
Does the DVM voltage display switch between 0 and
approximately 5 volts when the test light is touched to
the CMP sensor signal circuit?
ÐGo to Step 12Go to Step 9
91. Ignition ªOFF.º
2. Leave the PCM disconnected.
3. Ignition ªON.º
4. Probe the camshaft position signal circuit at the
PCM connector with a test light to B+.
5. If the test light is ªON,º locate and repair the short to
ground in the camshaft position input signal circuit.
Was either circuit shorted to ground?
ÐVerify repairGo to Step 10
101. Ignition ªOFF.º
2. Leave the PCM disconnected.
3. Ignition ªON.º
4. Probe the camshaft position signal circuit with a test
light to ground.
5. If the test light is ªON,º locate and repair the short to
voltage in the camshaft position input signal circuit.
Was the test light ªONº?
ÐVerify repairGo to Step 11
111. Ignition ªOFF,º disconnect the PCM (leave the CMP
sensor disconnected).
2. Ignition ªON,º check the following circuit:

The CMP sensor signal circuit for an open.
3. If a problem is found, repair it as necessary.
Was a problem found?
ÐVerify repairÐ
121. Ignition ªON.º
2. Remove the CMP sensor from the engine front
cover (leave the sensor wiring connected).
3. Place a magnet on the CMP sensor. If you use a
magnet that is too small to cover the face of the
sensor, test on every part of the sensor face
because only a small area will respond to this test.
Does the DVM display a voltage near the specified
value?
0 VGo to Step 14Go to Step 13
13Replace the camshaft position sensor.
Is the action complete?
ÐVerify repairÐ

6E±224
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0402 EGR Pintle Crank Error
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to commands from the PCM, and to
detect a fault if pintle position is stuck open. If the PCM
detects a pintle position signal indicates more than 21.5%
and more than for 625 msec during cranking, the PCM will
set DTC P0402.
Conditions for Setting the DTC

Ignition voltage is between 11 and 16 volts.

Intake Air temp is more than 3
C

At Engine revolution less than 600 RPM, EGR pintle
position indicates more than 21.5% and more than for
625 msecs.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC

DTC P0402 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Foreign material on EGR valve between pintle and
seat may cause EGR stuck open. Inspect foreign
material in EGR valve.

Excessive carbon deposit may cause unsmooth
operation of EGR valve shaft. Inspect carbon deposit
and clean up inside of carbon deposit.

Poor connection or damaged harness±inspect the
wiring harness for damage If the harness appears to be
OK, observe the EGR actual position display on Tech
2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.
NOTE: If the EGR valve shows signs of excessive heat,
check the exhaust system for blockage (possibly a
plugged catalytic converter) using the ªRestricted
Exhaust System Checkº.

6E±226
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0404 EGR Open Stuck
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to commands from the PCM, and to
detect a fault if pintle position is different from
commanded position. If the PCM detects a pintle position
signal indicates more than 15 points different between
current and commanded and more than 15 seconds, the
PCM will set DTC P0404.
Conditions for Setting the DTC

Ignition voltage is between 11 and 16 volts.

Intake Air temp is more than 3
C.

Desire EGR position is more than 0.

The difference between desired EGR and current EGR
is less than 3%.

Difference EGR pintle position between current and
commanded position becomes more than 15% and
last more than 15 seconds, and this condition meets
three times in a trip. Then it trigger, the PCM lights on.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) as soon as failure detected after consecutive 2nd
trip in which the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC

DTC P0404 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Excessive carbon deposit on EGR valve shaft may
cause EGR stuck open or unsmooth operation. Those
carbon deposit may occur by unusual port operation.
Clean up carbon may make smooth function of EGR
valve.

Poor connection or damaged harness ± Inspect the
wiring harness for damage. If the harness appears to
be OK, observe the EGR actual position display on
Tech 2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.

6E±228
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0405 EGR Low Voltage
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to command from the PCM. If current
pintle position voltage indicates less than 0.1 V and last
more than 10 seconds, then the PCM will set DTC P0405.
Conditions for Setting the DTC

Ignition voltage is between 11 and 16 volts.

EGR pintle position output voltage is less than 0.1 volt
and last more than 10 sec. Action taken when the DTC
sets.
Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp
(MIL) as soon as failure detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC

DTC P0405 can be cleared by using Tech 2 ªClear Infoº
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:

Poor connection or damaged harness ± Inspect the
wiring harness for damage. If the harness appears to
be OK, observe the EGR actual position display on
Tech 2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.