glove box ISUZU TROOPER 1998 Service Repair Manual

1A Ð 24 HEATING AND VENTILATION
Removal Steps
1. Center console assembly
2. Lower cluster assembly
3. Glove box
4. Instrument panel passenger lower
cover assembly
5. Instrument panel driver lower cover
assembly
6. Meter cluster assembly
7. Attaching screws
8. Fan switch and air conditioning switch
connector
9. Control lever assembly
10. Control cable
CONTROL LEVER ASSEMBLY AND/OR CONTROL CABLES
6
1
5
2
10
7
7
88
910
To Mode control linkTo Temp control linkTo Blower assembly
4
3
Installation Steps
To install, follow the removal steps in
the reverse order.
This illustration is based on LHD

HEATING AND VENTILATION 1A Ð 25
REMOVAL
Preparation:
Disconnect the battery ground cable
1. Front console assembly
2. Lower cluster assembly
3. Glove box
4. Instrument panel passenger lower cover
5. Instrument panel driver lower cover
6. Meter cluster assembly
Refer to Section 10 ÒBODYÓ for INSTRUMENT PANEL
ASSEMBLY removal procedure.
7. Attaching Screws
Remove the 4 attaching screws and disconnect the
control lever cables at heater unit and blower
assembly.
8. Fan Switch and A/C Switch Connector
Pull the control lever assembly out and disconnect
the connectors.
9. Control Lever Assembly
10. Control Cable

1A Ð 28 HEATING AND VENTILATION
5
7
6To Blower unit
To Heater unit
34
12
Removal Steps
1. Front console assembly
2. Lower cluster assembly
3. Glove box
4. Instrument panel passenger
lower cover
5. Resistor connector
6. Duct (Heater only)
7. Resistor
Installation Steps
To install, follow the removal steps in the
reverse order.
RESISTOR
This illustration is based on RHD

HEATING AND VENTILATION 1A Ð 29
REMOVAL
Preparation:
Disconnect the battery ground cable
1. Front console assembly
2. Lower cluster assembly
3. Glove box
4. Instrument panel passenger lower cover
Refer to Section 10 ÒBODYÓ for INSTRUMENT PANEL
ASSEMBLY removal procedure.
5. Resistor connector
6. Duct (Heater only)
7. Resistor
INSTALLATION
To install, follow the removal steps in the reverse order.

1B Ð 42 AIR CONDITIONING
Removal Steps
1. Front console assembly
2. Lower cluster assembly
3. Glove box
4. Instrument panel passenger
lower cover assembly
5. Passenger knee bolster
reinforcement assembly
6. Resistor and electronic
thermostat connector
7. Drain hose
8. Refrigerant line
9. Evaporator assembly
Installation Steps
To install, follow the removal steps in the
reverse order.
EVAPORATOR ASSEMBLY
1 2
3
456
7
8 9 This illustration is based on LHD
Electronic thermostat
Resistor
850RW00001

AIR CONDITIONING 1B Ð 43
REMOVAL
Preparation:
·Disconnect the battery ground cable
·Discharge and recover refrigerant (Refer to
ÒREFRIGERANT RECOVERYÓ in this section.)
1. Front Console Assembly
2. Lower Cluster Assembly
3. Glove Box
4. Instrument Panel Passenger Lower Cover Assembly
5. Passenger Knee Bolster Reinforcement Assembly
·Refer to Section 10 ÒBODYÓ for INSTRUMENT
PANEL ASSEMBLY removal procedure.
6. Resistor and Electronic Thermostat Connector
7. Drain Hose
8. Refrigerant Line
·Use a back-up wrench when disconnecting and
reconnecting the refrigerant lines.
·When removing the refrigerant line connected part,
the connecting part should immediately be
plugged or capped to prevent foreign matter from
being mixed into the line.
9. Evaporator Assembly
INSTALLATION
To install, follow the removal steps in the reverse order,
noting the following points:
1. To install a new evaporator assembly, add 50cc
(1.4 Imp fl oz) of new compressor oil to a new core.
2. Tighten the refrigerant outlet line to the specified
torque.
Outlet Line Torque Nám (kgám / lbáft)
25 (2.5 / 18)
3. Tighten the refrigerant inlet line to the specified
torque.
Inlet Line Torque Nám (kgám / lbáft)
15 (1.5 / 11)
4. O-rings cannot be reused. Always replace with new
ones.
5. Be sure to apply new compressor oil to the O-rings
when connecting lines.
Electronic thermostat
connector
Resistor connector

1BÐ126 AIR CONDITIONING
ON-VEHICLE SERVICE
Power Transistor
Legend
(1) Evaporator Assembly
(2) Passenger Knee Bolster Reinforcement
(3) Lower Cluster
(4) Front Console
(5) Glove Box
(6) Instrument Panel Passenger Lower Cover
(7) Power Transistor Connector
(8) Power Transistor
Removal
1. Remove front console.
2. Remove lower cluster.
3. Remove glove box.
4. Remove instrument panel passenger lower
cover.
5. Remove passenger knee bolster reinforcement.
6. Disconnect the power transistor connector.
7. Remove power transistor.
Installation
To install, follow the removal step in the reverse
order.
Automatic Heater/Air Conditioner Control
Unit
Legend
(1) Connector
(2) Automatic Heater / Air Conditioner Control
Unit
(3) Instrument Panel Cluster
(4) Set Screw
Removal
1. Disconnect the battery ground cable.
2. Remove instrument panel cluster.
·Refer to Instrument Panel Assembly in Body
Structure section.
3. Disconnect the automatic heater / air conditioner
control unit connector.
4. Remove automatic heater/ air conditioner
control unit.
Installation
To install, follow the removal step in the reverse
order.
7
6
5
432 81
874RY00001
This illustration is based on RHD















;&9&-
"650
"

$0
'
'"650-
0)*
32
41
865RY00007
This illustration is based on RHD

6E±56
ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Control Circuit Diagnosis

 
StepNo Ye s Value(s) Action
61. Engine idling.
2. A/C ªONº.
3. Blower ªONº.
4. Observe the ªA/C Requestº display on the Tech 2.
Does the tool ªA/C Requestº display indicate ªYes?º
ÐGo to Step 34Go to Step 7
7Temporarily substitute the A/C compressor relay in
place of the A/C thermostat relay, then repeat Step 5.
Did the ªA/C Requestº display indicate ªYes?º
ÐGo to Step 8Go to Step 9
8Replace the original A/C thermostat relay.
Is the action complete?
ÐVerify repairÐ
9Dose the blower operate?ÐGo to Step 10Go to Step 11
10Repair the blower.
Is the action complete?
ÐVerify repairÐ
11Check for a faulty 10a A/C fuse in the underdash fuse
panel.
Was the 10A fuse OK?
ÐGo to Step 13Go to Step 12
12Check for short circuit and make repairs if necessary.
Replace the 10A A/C fuse.
Is the action complete?
ÐVerify repairÐ
131. Ignition ªON.º
2. Use a DVM to check voltage at the positive A/C
switch wire (BRN).
Was voltage equal to the specified value?
+BGo to Step 15Go to Step 14
14Repair the open wire (BRN) between the A/C switch
and the A/C fuse.
Is the action complete?
ÐVerify repairÐ
151. Remove the glove box to gain access to the A/C
thermostat.
2. Disconnect the thermostat connector.
3. Attach a fused jumper between ground and the
PNK/GRN wire at the thermostat.
4. A/C ªON.º
5. Blower ªON.º
Dose A/C request indicate ªYESº on the Tech 2?
ÐGo to Step 16Go to Step 23
161. Ignition ªON.º
2. Use a DVM to check voltage at the electronic A/C
thermostat.
Was voltage equal to the specified value?
+BGo to Step 20Go to Step 17
17Check for an open (LT GRN) between the thermostat
and the A/C switch.
Was the wire open?
ÐGo to Step 18Go to Step 19
18Repair the open wire (LT GRN) between the thermostat
and the A/C switch.
Is the action complete?
ÐVerify repairÐ

LIGHTING SYSTEM8A–1
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper/Washer System 8B. . . . . . . . . . . . . . . . . . .
Entertainment 8C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System 8D. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge 8E. . . . . . . . . . . . . . . . . . . . . . . Body Structure 8F. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 8G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks 8H. . . . . . . . . . . . . . . . . . . . . .
Sun Roof/Convertible Top 8I. . . . . . . . . . . . . . . .
Exterior/Interior Trim 8J. . . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution 8A–2. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Associated Parts 8A–4. . . . . . . . .
Removal 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment 8A–4. . . . . . . . . . . . . . . . . .
Fog Light Bulb 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Assembly 8A–6. . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Adjustment 8A–6. . . . . . . . . . . . . . . . . .
Clarence Light Bulb 8A–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light Bulb (RHD) 8A–7. . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Body) 8A–7. . . . . . . . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Bumper) 8A–8. . . . . . . . . . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Body) 8A–8. . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Bumper) 8A–9. . . . . . . . .
Removal 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A–9. . . . . . . . . . . . . . . High Mount Stoplight 8A–10. . . . . . . . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb 8A–10. . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb 8A–13. . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb 8A–13. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map Light Switch/Bulb 8A–14. . . . . . . . . . . . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter Illumination Bulb 8A–14. . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray Illumination Bulb 8A–15. . . . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box Illumination Bulb 8A–15. . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIGHTING SYSTEM8A–15
Ashtray Illumination Bulb
Removal
1. Disconnect the battery ground cable.
2. Removal eight screws to remove the instrument
cluster panel(1).
3. Remove the ashtray(5).
4. Remove four screws to remove the audio box(4).
5. Remove two screws to remove the ashtray guide(2).
6. Turn the socket counterclockwise to remove it then
pull out the bulb(3).
742RS001
Installation
To install, follow the removal steps in the reverse order.
Glove Box Illumination Bulb
Removal
1. Disconnect the battery ground cable.
2. Open the glove box lid, and then pull out the bulb(1).
805RS004
Installation
To install, follow the removal steps in the reverse order.