ad blue JAGUAR XFR 2010 1.G User Guide
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Page 1938 of 3039

NOTE: Prior to continuing with any diagnosis, ensure that the Customer telephone and level of software is included on
the JLR approved list, the telephone battery is fully charged and in a serviceable condition, the telephone is placed within the
vehicle cabin area and is connected to the vehicle via bluetooth. 1 Carry out checks to determine if 'In Call' is shown on the vehicle display. Is vehicle display showing 'In Call'?
Yes
Contact your local in market support for assistance.
No
Call has ended. No further action is required for this symptom.
PINPOINT TEST E : NO AUDIO TEST CONDITIONS DETAILS/RESULTS/ACTIONS E1: AUDIO FROM THIRD PARTY
NOTE: Prior to continuing with any diagnosis, ensure that the Customer telephone and level of software is included on
the JLR approved list, the telephone battery is fully charged and in a serviceable condition, the telephone is placed within the
vehicle cabin area and is connected to the vehicle via bluetooth. 1 Establish from Customer feedback/symptom if there is Audio from the Third Party. Is there Audio from the Third Party? Yes
GO to E2. No
Refer to the 'No Audio From Third Party' Pinpoint test.GO to D. E2: AUDIO TO THIRD PARTY 1 Establish from Customer feedback/symptom if there is Audio to the Third Party. Is there Audio to the Third Party? Yes
GO to E3. No
Refer to the 'No Audio To Third Party' Pinpoint test.GO to C. E3: CD OR RADIO AUDIO 1 Establish from Customer feedback/symptom if there is Audio from the CD or Radio. Is there Audio from the CD or Radio? Yes
GO to E4. No
Suspect MOST ring fault, refer to electrical circuit diagrams and check/rectify MOST ring as necessary. E4: TELEPHONE HANDSET AUDIO 1 Establish from Customer feedback/symptom if there is Audio from the telephone handset. Is there Audio from the telephone handset? Yes
Ensure vehicle is parked. Disconnect and reconnect handset. If issue not resolved, contact your
local in market support for assistance.
No
Contact you local in market support for assistance.
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Publi s hed: 11-May-2011
Information and Entertainment System - Cellular Phone - Overview
Des cript ion and Operat ion
Authori ng Templat e
OVERVIEW
The cel lul ar phone s yst em us es t he cus t omers own Bluetooth® capabl e hands et in conjuncti on wit h t he vehicle
informat ion and ent ertai nment sys tem. The t elephone cont rol module i s l ocated under t he left -hand front s eat, and has a
Bluet oot h® ant enna integrat ed i nt o t he unit . Tel ephone handset s mus t be paired wit h t he t el ephone control modul e,
requiring i nput of a PIN (pers onal i dent ificati on number) before t hey can be us ed wi th the vehicle sys tem. Once pai red, any
phone can be docked to the car wi thout re-ent eri ng a PIN (pers onal identi fi cat ion number). In addit ion t o t hi s , the l ast
connected device wi ll dock aut omati cal ly t he next ti me i t is pl aced i n t he vehi cl e a nd t he ignit ion i s i n power mode
(ignit ion on).
The s ys t em has t he abil it y to pai r and dock t elephone hands ets from t he tel ephones t hems elves . By s uppl yi ng a fixed PIN
(personal identi fi cat ion number), a us er wil l be abl e t o us e t hei r tel ephone or othe r t el ephone related Bluetooth® device
and pair wi th i t wit hout us i ng the touch s creen. This enables devices s uch as Blackberry's and ot her s ecure PDA's (pers onal
digit al ass i st ants ) t o pair and dock wit h t he vehi cl e s ys t em.
Up t o 5 telephone hands ets can be pai red wi th the vehicle, but only 1 tel ephone can be us ed at a t ime. The Touch-screen
dis plays phone functi onali ty, i ncl udi ng diali ng, and (if compati ble) t he hands et’s phone book. The Touch-s creen als o
dis plays t he phone's si gnal s trengt h and bat tery meter (if s upported by the phone). These functi ons al low the us er to vi ew
t he dis plays on t he Touch-s creen and not have to us e the handset .
• NOTE: There i s no physi cal connecti on (cradl e) bet ween t he phone hands et and the t elephone cont rol module.
Communicati ons bet ween t he 2 component s are purely Bl uet oot h®. This can l imi t t he avai lable funct ions dependant on
t he hands et used.
The s ys t em al lows t he dri ver t o make, receive and end phone cal ls us ing the Touch-s creen, s t eering wheel s wit ches and
voice recogni ti on s yst em (if fit t ed).
Phone di ali ng is achieved usi ng one of the foll owing met hods :
Dial ing a number us ing t he Touch-screen keypadSelecti ng a number from t he hands ets (aut omat icall y or manual ly downl oaded) phonebook on the Touch-s creenSelecti ng a number from t he hands ets (aut omat icall y or manual ly downl oaded) phonebook in t he i ns t rument clus ter
mes s age centerSelecti ng from t he hands et s (downloaded) cal l regis ter, typicall y the las t 10 cal ls made, received and mis s edThe t el ephone control modul e is connect ed t o t he informati on and entertainment s ys te m on the MOST (medi a oriented
s ys t ems t rans port) ring. This al lows audio and control si gnal s t o be rout ed t o and from t he t elephone control modul e.
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System Operation
PRINCIPLES OF OPERATION
Pri mary us er cont rol of t he phone s ys tem is vi a t he Touch-s creen and JaguarVoi ce cont rol s wit ch. Selecti on of
'phone/comms ' on the Touch-s creen home menu sends a control si gnal t o t he tel ephone cont rol unit on the MO ST (medi a
ori ent ated sys tems trans port ) ring, opening the phone s ubmenu opt ions .
W hen maki ng an outgoing phone call us ing t he JaguarVoice funct ion t he ICM (informat i on control modul e) proces s es the
anal ogue si gnal from the swi tch i nto a digit al s ignal . The digit al si gnal i s pass ed from the ICM (i nformat ion cont rol
module) onto the MO ST (medi a ori ent ated sys tems trans port ) s yst em t o t he JaguarVoi ce cont rol unit which i s int egral wit h
t he navi gat ion computer.
The navi gat ion comput er s ends an i ns t ructi on via MO ST (medi a ori ent ated sys tems trans port ) t o t he IAM (i ntegrat ed audi o
module) t o t urn on t he mi crophone faci li ty.
The voice command s ignals are rel ayed from t he IAM (i ntegrat ed audio module) vi a the MOST (medi a orientat ed s ys t ems
t ransport) ring t o t he navi gati on comput er for process ing.
The process ed voice command i s rel ayed on the MO ST (medi a ori ent ated sys tems trans port ) ring from the navigat ion
comput er to the phone cont rol module.
Speech out put i nformat ion is t rans ferred from the phone control modul e via t he Bl uet oot h® connect ion to t he cell phone.
Incomi ng cal ls are received from the Bl uet ooth® phone by the phone cont rol module. The i nformat ion is proces sed by the
phone cont rol module and t rans ferred on t he MOST (media ori ent ated s ys tems trans port ) ri ng t o the power ampl ifi er or IAM
(integrat ed audio modul e) for audi o output t hrough the vehicle’s audi o s peaker s ys t e m.
A number of res pons es by t he t el ephone and voice s ys tems are reinforced by mess ages appearing i n the ins trument cl us t er
mes s age center di spl ay. Informat ion is relayed to the mess age cent er from t he phone cont rol module and navigat ion
comput er on t he MOST (media orientat ed s ys t ems t rans port) ring t o t he ICM (informat ion cont rol module).
The ICM (informati on cont rol module) i s the gat eway from t he MOST (media ori ent ated s ys tems trans port ) ri ng t o the
medium s peed CAN. The ICM (informat ion control modul e) trans fers t he mes sage center i nformat ion ont o t he medium
s peed CAN which i s received and process ed for dis play on t he ins t rument clus ter mes s age cente r.
Us ers can pair & dock t heir hands et us ing t hei r phone or t he t ouch s creen. If t here i s no phone already docked wit h t he
s ys t em, a us er can us e t heir phone to search for Bluetoot h Devices. If the vehicl es Bluetooth s ys t em has been s uccess fully
dis covered, t he phone wil l di spl ay "Jaguar" as a device t o pair & connect t o. Us ing t his met hod requires the us er t o enter
t he Jaguar PIN of 1313. Alt ernati vel y, after acces s ing t he phone menu from t he Touch-s creen home menu, sel ect ing
‘Search New’ s earches for the Bluetooth® enabl ed hands et s wit hin range, di spl ays t he ir ident it ies on s creen, and al lows
t he user t o pair and dock the phone ready for use, us ing a random four-di git s ecurit y code di s pl ayed on screen. The s yst em
wil l normall y t ry t o dock (aut omati cal ly) to the las t phone docked, but if a di ffere nt Bluetoot h® enabled phone enters the
car i t wil l become avail abl e on t he s creen’s l is t of hands ets once t he s earch has be en complet ed.
Once a phone is pai red and docked a digit di al s creen i s dis played, incl uding phonebook opti ons . W it h a Bl uet oot h®
compat ibl e hands et and s oft ware vers i on there is the opt ion, through t he s ett ings me nu, t o automat ically downl oad the
cont ents of t he hands et’s phonebook t o the vehicl e s ys t em. Becaus e t here is no indus try s tandard for arranging the
phonebook, t he downloaded li st s from individual hands ets may vary.
Cell phone hands et manufact urers cont inuall y updat e hardware and s oft ware t o s t andard specificati ons laid down by the
Bluet oot h® Special Int eres t Group (SIG), which defi ned how Bluet oot h® woul d work in an aut omoti ve envi ronment.
However, becaus e different makes and models may use different s oft ware, not all hands ets are full y compat ible wit h
Jaguar, but t hrough tes t ing i ndi vi dual handset models Jaguar has produced a lis t of compat ibl e hands et s and the
appropri at e s oft ware vers ion for Jaguar Bl uet ooth® connecti vi ty. Referral to the lis t als o des cri bes how to check the
s oft ware vers i on of each i ndi vidual cell phone manufacturer. This l is t mus t be cons ult ed by us ers , s al es & s ervi ce teams t o
confirm whet her cus tomer's handset s are compat ible or not .
Jaguar is conti nual ly vali dati ng compat ible hands et and software combinati ons . The mos t up-t o-dat e compat ibi lit y l is t wil l
always be avail abl e on-l ine from Jaguar.
• NOTE: To achieve ful l Bl uetooth® hands et functi onal it y it is crucial t hat t he phone s oftware l evel mat ches t he vers ion
detail ed in the lis t of compat ibl e hands et s.
The upgraded hands free profi le of t his s ys tem allows the di spl ay of t he network s ignal st rengt h, net work operat or and
phone bat tery level indicati on on t he vehi cl e dis play. Als o, if appli cable, t he phone hands et wil l s how a "car" or "heads et"
s ymbol t o i ndi cat e i t is i n hands free profil e.
BLUETOOTH®
Bluet oot h® i s a s hort -range RF (radio frequency) t echnology t hat operat es at 2.4 GHz and is capabl e of t rans mit ti ng voice
and data wirel ess l y. The effecti ve range of Bluetoot h® devices is 32 feet (10 meters ) wit h a dat a t ransfer rat e of 1 Mbps .
Bluet oot h® i s es sent iall y a wi rel es s connect ion whi ch operat es wi th the us er's own mobil e hands et , does not have to be
fi xed int o t he car and i s desi gned to funct ion wit hout an external aerial. The hands et can be l ocat ed anywhere wit hin t he
cabi n, even i n a bag, or jacket pocket . It could work from the luggage compart ment , al though t he s ignal could be
compromi sed. The hands et can be charged from t he 12 volt power s ocket or USB (if s upported) whil e in use.
Component Description
Touch-Screen
The Touch-screen communi cat es wit h t he tel ephone control modul e on t he MOST (media orientat ed s ys t ems t rans port) ring
and provides t he pri mary us er int erface and di spl ay of the phone s yst em.
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1 The 'not epad' facil it y allows voi ce not es t o be recorded. Nametags for phone di al ing and navigati on locati ons allow the
s ys t em t o be personali zed and there is a hel p and t utori al funct ion to provi de advi ce on us ing t he s ys t em.
The s ys t em al lows t he vehi cl e us er to concent rat e ful ly on drivi ng the vehicle, wi thout any need to di vert t hei r eyes from
t he road ahead in order to check informat ion read out s on t he vehi cle i nst rument panel i nformati on uni ts . The voice control
s ys t em al so feeds back audibl e informat ion t o t he vehi cle us er.
JaguarVoi ce is a key component of t he phone sys tem, al lowi ng hands free control and us e of t he Bluet oot h® enabled
phone.
The s ys t em i s cont rol led by t he voice butt on on t he left hand si de of the st eeri ng wheel . Voi ce commands are pi cked by
t he dedi cat ed mi crophone. W hen givi ng a voice command audible feedback wi ll be heard t hrough t he vehi cl e’s audio
s peakers . Recei ved cal l voice/speech is al so broadcas t on t he vehi cl e audio s peaker s yst em. All s peakers are us ed for
voice/s peech out put wi th the except ion of t he front cent er speaker (only fit ted on t he Bowers & W il ki ns 440W Surround
Sound Sys t em) due to echo return picked up by t he microphone.ItemDescription
JaguarVoice butt on
Efficient operati on of JaguarVoice i s rel iant on t he us er unders t anding some of the foll owi ng basi c operati ng condi ti ons ;
Face forwards, s i tt ing i n a normal driving pos it ionAft er pres si ng t he voi ce but t on, al ways wai t for t he end of the audibl e t one before s peaki ng.Speak nat urall y, as if you were tal ki ng to a pas senger or on the phone wi thout paus i ng bet ween wordsW hen t he s yst em as ks for more i nformati on, always wai t for t he end of the t one before res pondi ngAlways s ay numbers correct lyExces s ive nois e, for example whi le driving wit h windows open, may caus e voice command mis -recognit ion. If i t is
t oo noi s y to use the phone, it is li kel y that voice commands wil l not be recogni zedMos t accents are unders tood wi thout diffi cult y, but if t he sys t em does not recogni ze the command i t wil l res pond "SORRY "
and all ow t wo more att empts to say t he command.
Voice feedback is gi ven in t he s ame l anguage as t he command recogni ti on. It is pos s i bl e to change t he language of t he
s peech control s ys tem.
www.JagDocs.com
Page 2016 of 3039

Is the iPOD® compatible with the audio input control module?
Yes
GO to A5. No
Advise customer that an alternative device is required A5: CHECK IF THE BYPASS SWITCH ON THE AUXILIARY INPUT UNIT IS ACTIVATED Auxiliary Input Unit - Bypass Switch
1 Check the status of the bypass switch on the auxiliary input unit Is the switch on the auxiliary input unit to the active mode position?
Yes
GO to A6. No
Toggle the switch on the auxiliary input unit to the active mode position. Turn off the ignition and wait two
minutes until the blue LED on the auxiliary input unit is extinguished. Switch ignition back on the complete
the switching process A6: CHECK THE OPERATION OF THE AUXILIARY INPUT UNIT 1 Check the operation of the auxiliary input unit 2 Disconnect the auxiliary input unit from the audio input control module. 3 Ignition switch in position 0. 4 Wait two minutes 5 Install a new auxiliary input unit 6 Ignition switch in position II. Is the iPOD® now working?
Yes
No further action required
No
Check the integrity of the iPOD® dock cable and its connectionsGO to A3.
PINPOINT TEST B : USB/STORAGE DEVICE DOES NOT POWER UP WHEN CONNECTED TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: CHECK FOR CORRECT FORMATTING
NOTE: The storage device needs to be configured to FAT16 or FAT32 format 1 Check if the memory stick/storage device is correctly formatted Is the storage device/memory stick configured to the FAT16 or FAT32 format?
Yes
GO to B2. No
Reformat the storage device as required B2: CHECK FOR FAULTY OR INCOMPATIBLE MEMORY STICK/STORAGE DEVICE
NOTE: Test files may be downloaded from Dension website 1 Check the operation of the USB port on the auxiliary input unit by connecting another working USB memory stick/storage device loaded with a compatible test file Does the system operate normally when another USB memory stick/storage device is connected?
Yes
Replace the original USB memory stick/storage device
No
GO to B3. B3: CHECK THE USB EXTENSION CABLE IS OPERATIONAL AND SECURELY INSTALLED 1 Check the integrity of the USB extension cable and its connections
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Is the USB extension cable securely pushed into the USB connection port on the audio input control module
Yes
Replace the USB extension cable
No
Secure connections and retest B4: CHECK THE CAPACITY OF THE MEMORY STICK/STORAGE DEVICE
NOTE: The higher the capacity of the memory stick is the longer it takes to register with the audio input control module
and power up. The maximum permitted capacity is 8 Gigabytes 1 Check the storage capacity of the memory stick/storage device does not exceed 8 Gigabytes Is the storage capacity of the memory stick/storage device 8 Gigabytes or less?
Yes
High capacity devices may require longer to register and should be allowed up to two minutes to power up
following connection to the USB port. If memory stick fails to power up after two minutes, suspect a
faulty memory stick GO to B2. or USB extension cable GO to B3. No
The memory stick/storage device exceeds the maximum permitted capacity. Replace with a device with a capacity of 8 Gigabytes or less B5: CHECK IF THE BYPASS SWITCH ON THE AUXILIARY INPUT UNIT IS ACTIVATED Auxiliary Input Unit - Bypass Switch
1 Check the status of the bypass switch on the auxiliary input unit Is the switch on the auxiliary input unit to the active mode position?
Yes
GO to B6. No
Toggle the switch on the auxiliary input unit to the active mode position. Turn off the ignition and wait
two minutes until the blue LED on the auxiliary input unit is extinguished. Switch ignition back on the complete the switching process B6: CHECK THE OPERATION OF THE AUXILIARY INPUT UNIT 1 Check the operation of the auxiliary input unit 2 Disconnect the auxiliary input unit from the audio input control module. 3 Ignition switch in position 0. 4 Wait two minutes 5 Replace auxiliary input unit 6 Ignition switch in position II. Is the USB memory stick/storage device now powering up?
Yes
No further action required
No
Check the integrity of the USB extension cable and its connectionsGO to B3.
PINPOINT TEST C : POWER SUPPLY CIRCUIT/POWER HARNESS CHECKS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: CHECK THE INTEGRITY OF PRIMARY POWER SUPPLY 1 Remove the retrofitted audio input control module power harness 2 Reconnect the original power harness Are the standard infotainment components on the vehicle operating normally?
Yes
GO to C2. No
Check power and ground connections to the affected modules. Check for related power or lost
communications DTCs and refer to the relevant DTC index. Check fuses and battery charging system. Rectify as necessary
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C2: CHECK THE INTEGRITY AND OPERATION OF THE AUDIO INPUT CONTROL MODULE POWER HARNESS 1 SELECT APPROPRIATE HARNESS TYPE BASED ON CONFIGURATION OF MICROFIT CONNECTOR Audio Input Control Module Power Harness - 2x11 Microfit Connector
2 Reconnect the retrofit audio input control module power harness 3 Check the voltages of the 2x11 audio input control module microfit connector using a multimeter Red wire: permanent 12 volts supply
Black wire: GND
Blue wire: switched 12 volts Audio Input Control Module Power Harness - 2x2 Microfit Connector
4 Reconnect the retrofit audio input control module power harness 5 Check the voltages of the 2x2 audio input control module microfit connector using a multimeter Red wire: permanent 12 volts supply
Black wire: GND
Purple wire: switched 12 volts Are the voltage readings correct?
Yes
No further action
No
Replace the audio input control module power harness DTC Index
For a list of diagnostic trouble codes that could be logged on this vehicle, please refer to the relevant DTC index
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Low beam headlamp bulb - Vehicles with conventional headlamps - non Federal H7 Low beam headlamp bulb - Vehicles with conventional headlamps - Federal H11 Low beam headlamp bulb - Vehicles with xenon headlamps D1S High beam headlamp bulb H7 Cornering lamp bulb H8 Side repeater lamp bulb WY5W Side marker lamp bulb - Federal W5W Front turn signal lamp bulb - non Federal PY21W Front turn signal lamp bulb - Federal 3457 AK Rear turn signal lamp bulb PY19W Front side/parking lamp bulb - Vehicles built up to 01/2009 W5W halogen cool blue Front side/parking lamp bulb - Vehicles built 02/2009 onwards W5W Reversing lamp bulb PS19W
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resistors. The returned signal voltage is detected by the instrument cluster which outputs a message on the medium speed
CAN bus to the CJB to activate the headlamps. The reference voltage to the auto headlamp exit delay switch is routed through 4 resistors which is detected by the instrument cluster which outputs a message on the medium speed CAN bus to the CJB that auto headlamp or exit delay has not been selected.
AUTOLAMPS - When the lighting control switch is in the auto headlamp position, the reference voltage flows through 4 of the
resistors. The returned signal voltage is detected by the instrument cluster which outputs a message on the medium speed
CAN bus to the CJB to activate the autolamp function. The reference voltage to the autolamp exit delay switch is routed through 4 resistors which is detected by the instrument cluster which outputs a message on the medium speed CAN bus to the CJB that auto headlamp has been selected.
AUXILIARY LIGHTING SWITCH
Headlamp Leveling Rotary Thumbwheel (Halogen headlamps only)
A power supply is passed to the headlamp leveling thumbwheel from the ignition relay in the EJB. Depending on the position of the thumbwheel, the voltage passes through 1, 2 or 3 resistors connected in series. The voltage through the resistors is
passed to the headlamp leveling motor controller in each headlamp. The received voltage is determined as a request for the
appropriate level position and the controller powers the headlamp level motors to the applicable position for each headlamp.
Rear Fog Lamp Switch
The instrument cluster supplies a reference voltage and return to the rear fog lamp switch. The fog lamp switch is a
non-latching, momentary switch.
When the fog lamp switch is off the reference voltage is passed through a 1Kohm resistor. The voltage through the resistor is
returned to the instrument cluster that determines that no request for fog lamp operation has been made.
When the driver presses the fog lamp switch, the reference voltage is passed through a 330 ohm resistor. The change is return
voltage is sensed by the instrument cluster which determines fog lamp operation has been requested. The instrument cluster
transmits a medium speed CAN bus signal to the RJB providing the lighting control switch is in the correct position. The RJB reacts to the message and provides a power supply to the 3 LED (light emitting diode)'s in each rear fog lamp. A fog lamp
warning lamp in the instrument cluster will also be illuminated when the fog lamps are operating.
The RJB will only activate the rear fog lamps if the headlamps are selected on or are active with auto headlamp activation. When the headlamps are turned off the fog lamps are also turned off. When the headlamps are next switched on, the fog
lamps will not be activated until the driver requests fog lamp operation.
NOTE: The fog lamps do operate when DRL (daytime running lamps) are active.
HEADLAMP LEVELING
Manual Headlamp Leveling - Halogen headlamps only
A power supply is passed to the headlamp leveling motor in each headlamp from the ignition relay in the EJB. When a signal voltage is received from the headlamp leveling rotary thumbwheel, the headlamp leveling motor controller in each headlamp
uses the power supply to operate the motors and move the headlamp to the requested position.
Static Dynamic Headlamp Leveling - Xenon headlamps only
The headlamp leveling module receives a power supply from the ignition relay in the EJB. The same power supply is also supplied to the headlamp leveling motor in each headlamp assembly. The front and rear height sensors are connected to the
headlamp leveling module and receive a power and ground from the module. Each sensor has a signal line to the headlamp
leveling module to return height information to the module. The module uses the height signals from the sensors to calculate
the vehicle attitude and supplies a signal to each motor to power the headlamp to the required position.
EXTERIOR BULB TYPE/RATING Component Description
The following table shows the bulbs used for the exterior lighting system and their type and specification.
NOTE: The tail lamps, side marker lamps, stop lamps, high mounted stop lamp and rear fog lamps are illuminated by
LED's and are non-serviceable components.
Bulb Type Rating Halogen headlamp - Projector module low/high beam - Not NAS H7 55W Halogen headlamp - Projector module low/high beam - NAS only H11 60W Xenon headlamp - Projector module low/high beam - All markets D1S 35W High beam only (halogen) - High/low beam (xenon) - All markets H7 55W Front side lamps - all markets W5W Halogen cool blue (HCB) 5W Front turn signal indicators - Not NAS PY21W 21W Front turn signal indicators - NAS only 3457AK 27W Rear turn signal indicators - All markets PSY19W 19W Turn signal indicator side repeaters - All markets WY5W 5W
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15 Xenon igniter unit and bulb 16 Xenon igniter electrical connector 17 Cornering/static bending lamp bulb (if fitted) 18 Side lamp bulb 19 High beam headlamp bulb 20 Cover - Side lamp, cornering/static bending lamp (if fitted) and high beam headlamp bulbs 21 Electrical connector Bi-Xenon Headlamp
The bi-xenon headlamp uses a projector lens, similar to the halogen headlamp. The projector module comprises an ellipsoidal
lens and a reflector. The projector reflector collects the light produced by the halogen bulb and projects the light into a focal
plane containing a shield. The contour of the shield is projected onto the road by the lens. A complex surface reflector is used
for the halogen fill in high beam lamp. This type of reflector is divided into separate parabolic segments, with each segment
having a different focal length. The low and high beam bulbs are quartz halogen H7, with a rating of 55W. The bulbs are
retained in the headlamp unit with conventional wire retaining clips.
A tourist lever mechanism is located on the right hand side of the projector module. This mechanism moves a flap to blank off
a portion of the beam spread to enable the vehicle to be driven in opposite drive hand markets without applying blanking
decals to the headlamp lens. The beam is changed by removing the access cover at the rear of the lamp assembly and moving
a small lever located near the bulb holder, at the side of the projector.
NOTE: The tourist lever is not fitted to NAS vehicles.
WARNING: The Xenon system generates up to 30000 volts and contact with this voltage could lead to fatality. Make sure
that the headlamps are switched off before working on the system.
The following safety precautions must be adhered to when working on the xenon low beam headlamp system:
DO NOT attempt any procedures on the xenon headlamps when the lights are switched on.
Handling of the D1S xenon bulb must be performed using suitable protective equipment; for example gloves and
goggles. The glass part of the bulb must not be touched.
Xenon bulbs must be disposed of as hazardous waste.
Only operate the bulb in a mounted condition in the projector module installed in the headlamp.
The xenon headlamp is known as 'bi-xenon' because it operates as both a low and high beam headlamp unit. The xenon lamp,
or High Intensity Discharge (HID) lamp as they are sometimes referred to, comprises an ellipsoidal lens with a solenoid
controlled shutter to change the beam output from low to high beam.
NOTE: If the lighting control switch is in the 'off' position, both the xenon lamp and the halogen high beam lamp will
operate when the high beam 'flash' function is operated.
The xenon headlamp system is controlled by the CJB using a control module for each headlamp and an igniter. The control modules and the igniters provide the regulated power supply required to illuminate the bulbs through their start-up phases of
operation.
The xenon headlamp is a self contained unit located within the headlamp assembly. The unit comprises a reflector, an adaptor
ring, the lens, a shutter controller and the xenon bulb, which together forms an assembly known as the projector module. The
reflector is curved and provides the mounting point for the xenon bulb. The bulb locates in a keyway to ensure the correct
alignment in the reflector and is secured by a plastic mounting ring. The bulb is an integral component of the igniter and is
electrically connected by a connector located in the igniter unit.
The shutter controller is a solenoid which operates the shutter mechanism via a lever. The shutter is used to change the beam
projection from low beam to high beam and vice versa.
The xenon bulbs illuminate when an arc of electrical current is established between 2 electrodes within the bulb. The xenon
gas sealed in the bulb reacts to the electrical excitation and the heat generated by the current flow to produce the
characteristic blue/white light.
To operate at full efficiency, the xenon bulb goes through 3 full stages of operation before full output for continuous operation
is achieved. The 3 phases are; start-up phase, warm-up phase and continuous phase.
In the start-up phase, the bulb requires an initial high voltage starting pulse of up to 30000 volts to establish the arc. This is
produced by the igniter. The warm-up phase begins once the arc is established. The xenon control module regulates the supply
to the bulb to 2.6A which gives a lamp output of 75W. During this phase, the xenon gas begins to illuminate brightly and the
environment within the bulb stabilizes, ensuring a continual current flow between the electrodes. When the warm-up phase is
complete, the xenon control module changes to continuous phase. The supply voltage to the bulb is reduced and the operating
power required for continual operation is reduced to 35W. The process from start-up to continuous phase is completed in a very
short time.
The xenon control modules (one per headlamp) receive an operating voltage from the CJB when the headlamps are switched on. The modules regulate the power supply required through the phases of start-up.
The igniters (one per headlamp) generate the initial high voltage required to establish the arc. The igniters have integral coils
which generate high voltage pulses required for start-up. Once the xenon bulbs are operating, the igniters provide a closed
circuit for the regulated power supply from the control modules.