ABS JAGUAR XFR 2010 1.G Manual Online
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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center and an amber warning indicator will illuminate.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
As the wheel speed sensors are active devices, a return signal is available when the road wheels are not rotating. This enables
the ABS module to check the condition of the speed sensors while the vehicle is stationary.
Steering Angle Sensor
The steering angle sensor measures the steering wheel angle and the rate of change of the steering wheel angle. These
measurements are received by the ABS module and broadcast on the high speed CAN bus for use by other systems.
The steering angle sensor is mounted on the steering column upper shroud mounting bracket, immediately behind the
multifunction switches, and is secured by 2 screws. A fly lead connects the sensor to the passenger compartment wiring
harness via a 4 pin multiplug.
The sensor is housed in a 'U' shaped plastic casing and contains two offset LED (light emitting diode)s facing two detectors.
An encoder ring is mounted on the inner steering column shaft and intersects the LEDs and detectors. The encoder ring contains 60 slots which break and restore the light beams between the LEDs and the detectors as the steering wheel is
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beams change state. The LEDs and detectors are mounted in such a way that only one beam will change state, either to broken or restored, at any one time.
The center (straight ahead) position of the steering wheel has to be learned by the ABS module every time the ignition is switched ON. The steering angle sensor is unable to determine the center position so inputs from the yaw rate and lateral
acceleration sensor and wheel speed signals are also used by the ABS module to help it perform this process. If extreme weather conditions are present, for example ice causing extreme wheel spin or understeer/oversteer, the ABS module may not be able to determine the center position of the steering wheel. In this situation 'DSC NOT AVAILABLE' will be displayed in the
instrument cluster message center and the amber warning indicator will illuminate.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
'DSC NOT AVAILABLE' will also be displayed if the ABS module detects a steering angle sensor fault. The amber warning indicator will illuminate until the fault is rectified.
Yaw Rate and Lateral Acceleration Sensor
The yaw rate and lateral acceleration sensor is mounted on the rear parcel shelf. The sensor is secured by two screws and
connects to the vehicle wiring via a four pin multiplug.
When the ignition is ON, the sensor receives a power feed from the CJB. The ground path for the sensor is located behind the left hand rear seat back. The sensor measures the yaw rate and lateral acceleration of the vehicle, providing values to the ABS module via a dedicated, private high speed CAN bus connection. The ABS module broadcasts these values on the high speed CAN bus for use by other systems.
If a sensor fault is detected by the ABS module, 'DSC NOT AVAILABLE' will be displayed in the instrument cluster message center and the amber warning indicator will illuminate.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
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Stoplamp Switch
The stoplamp switch is mounted on the brake pedal box and is connected to the vehicle harness via a four pin multiplug.
When the brake pedal is pressed, the switch contacts close. This allows a hard wired signal feed to be sent to the ECM. A stoplamp switch status message is then sent from the ECM to the ABS module on the high speed CAN bus. The ABS module is then able to control braking force accordingly in conjunction with the HCU.
NOTE: The stoplamp switch also forms part of the speed control system.
For additional information, refer to:
Speed Control (310-03 Speed Control - 2.7L V6 - TdV6, Description and Operation),
Speed Control (310-03 Speed Control - 3.0L NA V6 - AJ27, Description and Operation),
Speed Control (310-03 Speed Control - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8, Description and Operation). www.JagDocs.com
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Item Description 1 ABS warning indicator (USA only) 2 ABS warning indicator (Canada and Mexico only) 3 ABS warning indicator (all except USA, Canada and Mexico) 4 DSC warning indicator 5 Brake warning indicator (USA only) 6 Brake warning indicator (all except USA) The instrument cluster and message center contains warning indicators and warning messages to display the operating status
of the anti-lock control - stability assist functions. The warning indicators and messages provide a visual notification of either
a system warning or information indication to the driver. There are three warning indicators on the instrument cluster, which
vary dependant on market, and several types of message relating to the anti-lock control - stability assist functions. The DSC
OFF message is accompanied by an audible warning.
The following anti-lock control - stability assist warning indicators are installed in the instrument cluster:
An amber ABS warning indicator. A red brake warning indicator.
An amber DSC warning indicator.
Refer to: Instrument Cluster (413-01 Instrument Cluster, Description and Operation) / Information and Message Center (413-08
Information and Message Center, Description and Operation). Instrument Cluster Warning Indicators
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ABS Module
Item Description 1 LH front brake 2 RH rear brake 3 LH rear brake 4 RH front brake 5 Primary inlet 6 Secondary inlet The ABS module is located in the passenger side, rear engine bay and incorporates the HCU. The module is mounted on the rear face of the HCU, which it uses to control all braking and stability functions by modulating hydraulic pressure to the individual wheel brakes.
Two types of ABS modules are available; one for vehicles with standard Speed Control, one for vehicles fitted with Adaptive Speed Control.
If an ABS modulator fault is detected, 'ABS FAULT' will be displayed in the instrument cluster message center and the amber warning indicator will illuminate.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
CAUTION: The ABS module and the HCU comprise a single unit and must not be separated.
Hydraulic Control Unit
The HCU is a four channel unit, secured to a mounting bracket located in the passenger side, rear engine bay. The HCU modulates the supply of hydraulic pressure to the brakes under the control of the ABS module. Refer to: Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation).
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Published: 09-Jul-2014
Anti-Lock Control - Stability Assist - Anti-Lock Control - Stability Assist
Diagnosis and Testing
Principle of Operation
For a detailed description of the Anti-Lock Control - Stability Assist system, refer to the relevant Description and Operation
sections in the workshop manual. REFER to: (206-09 Anti-Lock Control - Stability Assist)
Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Confirm if the Anti-Lock Brake System (ABS) warning light was illuminated, or still is.
NOTE: An intermittent fault may allow the warning light to go off. This does not necessarily mean the fault is not
present. Some warnings will appear to clear when the ignition is cycled. This is often because the warning has flagged as a
result of one of the vehicle's on-board diagnostic routines having run to detect the fault. If the same routine is not run when
the ignition status is set to ON, the warning will not re-flag until the routine does run.
3. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Brake fluid level
Vacuum system
Wheel speed sensor installation
Wheel speed sensor air gap
Magnetic pulse wheel(s) (damaged/contaminated)
Steering angle sensor
Yaw rate sensor and accelerometer cluster installation
Incorrect wheel or tire size
Warning light operation
Fuses
Wheel speed sensors
Connectors/Pins
Harnesses
Steering wheel rotation sensor
Yaw rate sensor and accelerometer cluster
Booster pressure sensor
Hydraulic Control Unit (HCU)
4. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
5. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
DTC Index
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Anti-Lock Braking System (ABS) (100-00 General Information, Description and Operation).
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Published: 11-May-2011
Anti-Lock Control - Stability Assist - Anti-Lock Brake System (ABS) Module
Removal and Installation
Removal
1. NOTE: The anti-lock braking system (ABS) module mounted to the
hydraulic control unit (HCU) cannot be serviced separately. If the ABS
module requires replacement, the unit must be replaced as a complete
assembly.
Remove the HCU.
For additional information, refer to: Hydraulic Control Unit (HCU)
(206-09, Removal and Installation).
Installation
1. Install the HCU.
For additional information, refer to: Hydraulic Control Unit (HCU)
(206-09, Removal and Installation).
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1. CAUTION: If accidentally dropped or knocked install a new
hydraulic control unit (HCU) and module.
NOTES:
Make sure the HCU locating grommet is correctly
seated in the bracket before installing the ABS module.
Make sure the HCU locating pin is correctly located in
the grommet, and the 2 isolators are fully seated in the
bracket slots.
Some variation in the illustrations may occur, but the
essential information is always correct.
Install the HCU to the retaining bracket.
Tighten to 8 Nm.
2. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that these components are installed to the
noted removal position.
NOTES:
Remove and discard the blanking caps.
Some variation in the illustrations may occur, but the
essential information is always correct.
Connect the brake pipe unions.
Tighten to 17 Nm.
3. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Connect the HCU electrical connector.
4. Remove the special tool.
5. Bleed the brake system.
For additional information, refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures).
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1 Return fluid control groove 2 Radial groove 3 Feed fluid control groove 4 Radial groove 5 Axial groove 6 Feed fluid control edge 7 Feed fluid radial groove 8 Return fluid control edge 9 Return fluid chamber 10 Cut-off valve 11 Radial groove 12 Servotronic transducer valve 13 Feed fluid radial groove 14 Radial groove 15 Orifice 16 Balls 17 Compression spring 18 Torsion bar 19 Power steering fluid reservoir 20 Valve rotor 21 Reaction piston 22 Reaction chamber 23 Centering piece 24 Pressure relief/flow limiting valve 25 Power steering pump 26 Inner tie-rod 27 Pinion 28 Valve sleeve 29 Steering gear rack 30 Steering gear housing 31 Power assist cylinder - right 32 Piston 33 Power assist cylinder - left When the steering wheel is turned to the right, the steering rack and piston moves to the left in the piston bore. The valve
rotor is rotated to the right (clockwise) and pressurized fluid is directed over the further opened feed fluid control edges and to
the associated axial grooves, the radial groove and via an external pipe to the left power assist cylinder chamber. The pressure
applied to the piston from the left power assist cylinder chamber provides the hydraulic assistance.
An adaptable pressure build-up is achieved by the partially or fully closed feed fluid control edges restricting or preventing a
connection between the fluid pressure inlet and the other axial grooves connected to the radial groove.
Simultaneously, the fluid pressure outlet to the pressurized axial grooves are restricted or partially restricted by the closing
return fluid control edges. The fluid displaced by the piston from the right power assist cylinder chamber, flows through an
external pipe to the radial grooves. From there the fluid passes to the associated axial grooves and on to the return fluid
control grooves, via the further opened return fluid control edges.
The return flow of fluid to the reservoir passes via interconnecting bores which lead to the return fluid chamber. When the
steering wheel is turned to the left the operating sequence is as above but the pressure is applied to the opposite side of the
piston.
Servotronic Operation
The Servotronic software contains a number of steering maps which are selected via the car configuration file depending on the
vehicle mode and tire fitment.
If a failure of the Servotronic valve or software occurs, the system will suspend Servotronic assistance and only normal power
steering wheel be available. Fault codes relating to the fault are stored, but no warning lamps are illuminated and the driver
may be aware of the steering being 'heavier' than usual.
When the vehicle is manoeuvred into and out of a parking space (or other similar manoeuvre), the Servotronic software uses
road speed data from the ABS module to determine the vehicle speed, which in this case will be slow or stationary. The
Servotronic software analyses the signals and outputs an appropriate control current to the Servotronic transducer valve. The
Servotronic valve closes and prevents fluid flowing from the feed fluid radial groove to the reaction chamber. An orifice also
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18 Pinion 19 Steering gear rack bar 20 Valve sleeve The valve unit is an integral part of the steering gear. The principle function of the valve unit is to provide power assistance
(i.e. when parking) to optimize the effort required to turn the steering wheel.
The pinion housing of the valve is an integral part of the main steering gear casting. The pinion housing has four machined
ports which provide connections for pressure feed from the power steering pump, return fluid to the reservoir and pressure
feeds to each side of the cylinder piston.
The valve unit comprises an outer sleeve, an input shaft, a torsion bar and a pinion shaft. The valve unit is co-axial with the
pinion shaft which is connected to the steering column via the input shaft. The valve unit components are located in the
steering gear pinion housing which is sealed with a cap.
The outer sleeve is located in the main bore of the pinion housing. Three annular grooves are machined on its outer diameter.
PTFE (polytetrafluoroethylene) rings are located between the grooves and seal against the bore of the pinion housing. Holes
are drilled radially in each annular groove through the wall of the sleeve. The bore of the outer sleeve is machined to accept
the input shaft. Six equally spaced slots are machined in the bore of the sleeve. The ends of the slots are closed and do not
continue to the end of the outer sleeve. The radial holes in the outer sleeve are drilled into each slot.
The input shaft has two machined flats at its outer end which allow for the attachment of the steering column intermediate
shaft yoke. The flats ensure that the intermediate shaft is fitted in the correct position. The inner end of the input shaft forms
a dog-tooth which mates with a slot in the pinion shaft. The fit of the dog-tooth in the slot allows a small amount of relative
rotation between the input shaft and the pinion shaft before the dog-tooth contacts the wall of the slot. This ensures that, if
the power assistance fails, the steering can be operated manually without over stressing the torsion bar. The central portion of
the input shaft has equally spaced longitudinal slots machined in its circumference. The slots are arranged alternately around
the input shaft.
The torsion bar is fitted inside the input shaft and is an interference fit in the pinion shaft. The torsion bar is connected to the
input shaft by a drive pin. The torsion bar is machined to a smaller diameter in its central section. The smaller diameter allows
the torsion bar to twist in response to torque applied from the steering wheel in relation to the grip of the tyres on the road
surface.
The pinion shaft has machined teeth on its central diameter which mate with teeth on the steering gear rack. A slot, machined
in the upper end of the pinion shaft mates with the dog-tooth on the input shaft. The pinion shaft locates in the pinion
housing and rotates on ball and roller bearings.
Servotronic Valve
The Servotronic transducer valve is located in a port in the side of the steering gear valve housing. The valve is sealed in the
housing with an O-ring seal and is secured with two long screws into threaded holes in the housing. The Servotronic valve is a
transducer controlled valve which responds to control signals supplied from Servotronic software in the instrument cluster.
The Servotronic valve determines the hydraulic reaction at the steering gear rotary valve and controls the input torque required
to turn the steering wheel. The Servotronic system allows the steering to be turned with the optimum effort when the vehicle
is stationary or manoeuvred at slow speed. The hydraulic reaction changes proportional to the vehicle speed, with the required
steering effort increasing as the vehicle moves faster. At high speeds, the Servotronic system provides the driver with a good
feedback through the steering providing precise steering and improved stability.
The instrument cluster receives road speed signals from the ABS module and calculates the correct controlling signal for the Servotronic valve. The Servotronic software within the instrument cluster has a diagnostic capability which allows a Jaguar
approved diagnostic system to check the tune of the steering and retrieve fault codes relating to the Servotronic valve. Two
fault codes are stored relating to the valve for positive connection short to ground or battery and negative connection short to
ground or battery.
The Servotronic software within the instrument cluster also contains a number of steering maps which are selected via the car
configuration file depending on the vehicle model and tire fitment.
If a failure of the Servotronic valve or software occurs, the system will suspend Servotronic assistance and only a default level
of assistance will be available. Fault codes relating to the fault are stored in the instrument cluster. No warning lamps are
illuminated and the driver may be aware of the steering being 'heavier' than usual.
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