light JAGUAR XJ6 1994 2.G Electrical Diagnostic Manual

Automatic Transmission (AJ16)
TORQUE REDUCTION SIGNAL - P 1780
The diagnostic for this signal is based entirely on feedback from the ECM. If the torque reduction request is active for
greater than 2 seconds, the ECM starts the torque reduction fault timeout (IO seconds). If the signal returns to the
standby condition within this time, the timeout is reset. If the timeout matures then the ECM stores a fault code and
transmits 93% on the torque signal line and also lights the MIL where necessary.
The ECM will also initiate the torque reduction fault timeout
if the signal line is permanently high or low for greater
than 125ms. The conditions for resetting the timeout and the actions if the timeout matures are the same as previously
described above. When the TCM receives the correct indication on the torque signal line, this fault code will be stored
and
a substitute function will be adopted and the warning lamp will be illuminated. The engine management will send
normal torque signal when the torque reduction signal returns to standby or when the ignition is reset.
This torque reduction signal is used during gearshifts to conveythe actual amount of retard to be applied to the ignition
advance angle
afterthe other trims. The signal idles at 17% (or 12% if theTCM wishes to drive the MIL on), and changes
to 20% at the start of a gearshift. This represents 0" retard. When an amount of retard is required, the PWM will increase
to the desired value (between 20% and 90%) and return to 20% and then to idle state at the end of the shift.
TCM
PI HARNESS ECM
CC007/032 P1063/008 P1105/026
TORQUE SIGNAL MALFUNCTION - P 1781
The torque signal is a PWM signal from the ECM to the TCM which conveys information about the actual torque devel- oped by the engine in the range 0 to 510Nm. The base frequency is 91Hz and the signal which is active low should be
within the range 10% to 90% modulation. The torque signal is monitored continuously during initialization and oper
- ation. If the frequency of the signal is incorrect or the signal is out of range, then this fault code will be flagged. The
TCM will adopt a substitute function and the warning lamp will be illuminated. This fault code will only be flagged if the engine speed is above 448 rpm.
TCM
PI HARNESS ECM
CC007/02 1 P1063/007 PI 105/033
Possible causes:
. Faulty harness wiring I connector.
. Faulty signal from ECM.
Effects:
. Transmission warning lamp illuminated.
Substitute torque signal adopted by TCM.
. =Normal mode only available.
. No kickdown facility.
. Maximum fluid pressure applied.
Remedy:
. Repair or renew harness / connector.
Examine ECM fault diagnosis (refer to EDM, section 5.1).
Issue 1 August 1994 16 X300 EDM

Automatic Transmission (AJ16)
TP ELECTRICAL SIGNAL SYSTEM - P 1791
If the throttle angle signal line is held permanently high or low for more than looms, then this fault will be recognised
and stored. The TCM will adopt the substitute throttle value and turn on the warning lamp. The fault code will only be
stored if the engine speed is greater than 400rpm.
TCM PI HARNESS ECM
CC007/047 P1063/00 1 PI 1041032
Possible causes:
Faulty harness wiring I connection.
. Faulty ECM signal.
Effects:
Transmission warning lamp illuminated.
. MIL illuminated.
Normal mode only available.
Substitute throttle angle adopted.
No kickdown facility.
Remedy:
Repair or renew harness 1 connector.
Examine ECM fault diagnosis (refer to EDM, Section 5.1).
TP SIGNAL SYSTEM RANGE/ PERFORMANCE - P 1790
The throttle signal is a pulse width modulated (pwm) input which runs at a constant frequency of 183 Hz the information is contained in the duty cycle of the signal. If this information is out of range, that is, the duty cycle is less than 5% or
greater than 94%, then the TCM will use a substitute throttle value of 47% and will light the warning lamp and this fault code will be stored. During cranking, this signal is used to convey the engine coolant temperature. The coolant tem- perature signal persistsfor 500 msec after reaching the engine run threshold of 400 rpm. If theTCM does not recognise a valid throttle angle signal afterthis time then a substitute throttle value (47%) will be used and the warning lamp will
be
lit and this fault code will be stored. A fault code will only be stored if the engine speed is greater than 400 rpm. If an out of range coolant temperature is received then a substitute coolant temperature value (77" C) is used but no fault is stored.
X300 EDM 21 Issue 1 August 1994

Steering @
10.3 DIAGNOSTICS
a Fault: Steering light at all times
Cause: 1. No speed signal
2. Wiring fault
Remedy: 1.
2a.
2b. Check
wiring harness continuity between PSCM pin
V and instrument pack
pin
2.
Check voltage between transducer pin 1 (+ve) and ground, with ignition
ON. If 12V is recorded repair or renew harness.
Check wiring between transducer pin
2 (-ve) and OV. If OV is recorded
repair or renew harness.
Fault: Steering heavy at all times
Cause: 1. Fuse blown
2. Wiring fault
Remedy: 1.
2a.
2b.
2c.
2d Examine
fuse F12 in
RH heelboard fuse-box, if blown determine reason for
failure and renew.
Check wiring harness continuity between fuse F12 in
RH heelboard
fuse
-box and PSCM pin V.
Check wiring harness continuity between PSCM pin W1 and transducer
pin 1.
Check wiring harness continuity between PSCM pin W2 and transducer
pin
2.
Check voltage between transducer pin 2 and ground, with ignition ON. If
12V is recorded repair or renew harness and renew PSCM.
Fault:
Cause:
1. Short circuit
Remedy:
Steering becomes heavy during driving until ignition cycled
la.
1 b.
Check resistance between transducer pins 1 and 2. If a value below 7.5f is
recorded renew transducer.
Check resistance of wiring harness between transducer connections. If
short circuit is recorded renew harness.
Note: Operation ofthe PSCM can bechecked using Jaguar Diagnostic Equipment. Generation of input speed signals
and measurement of the resulting current outputs indicate
if PSCM is faulty.
X300 EDM 3 Issue 1 August 1994

Climate Control Systems
14.2.3 Solar Sensor (Fig. 1)
The solar sensor is mounted on top of the facia, between the
facia defrost grilles.
The sensor isconstructed around
a photo-diode to measure
direct sunlight. The sensor provides an output response sig-
nal totheA1CCM;thisensuresthe in-cartemperaturestabil- ity whilst reducing outlet temperature to compensate for
solar load heating. The solar sensor is fitted to aircondition- ing vehicles only.
14.2.4 Engine Speed Signal
The A 1 CCM receives an engine speed signal from the En- gine Control Module (ECM).
This signal facilitates compressor lock sensing (12 cyl. ve- hicles only).
This signal also aids the A
1 CCM inhibition of the heated
screen relays. At engine speeds lower than 800 RPM the A I CCM assumes poor idle or engine not running and will not
permit the selection of the heated screens.
14.2.5 Ambient Temperature Sensor (Fig. 2)
The ambient temperature sensor is located within the LH
brake cooling duct.
The sensor detects exterior airtemperature and provides the
A
I CCM with a signal to allow compensation for ambient
conditions.
The A
1 CCM is then capable of informing the control panel of the ambient air temperature in both Centigrade and
Fahrenheit, and updates the information every four
seconds.
The sensor is damped and
so does not detect temperature
fluctuations as quickly as other temperature sensors. This
facility prevents temporary temperature fluctuations affec
- ting overall temperature control.
14.2.6 Vehicle Speed Signal
The A 1 CCM receives a road speed signal from the instru- ment pack, derived from the ABS 1 TC CM.
This signal is required to control the blower fan speed to mi
- nimise the effects of ram air, i.e. blower fan speed changes
in proportion to vehicle road speed.
The signal also determines the frequency
at which the ambi- ent air temperature is updated. The road speed compensa-
tion for blower control is inhibited when the selected
temperature is 'LO (maximum cooling) and 'HI' (maximum
heating) and defrost mode.
14.2.7 Evaporator Temperature Sensor
Located next to the evaporator fins, the sensor detects the air temperature leaving the evaporator, and sends this sig- nal to the A 1 CCM.
When the temperature approaches
OOC, the A 1 CCM disen-
gages the compressor to prevent freezing conditions. When
thetemperature rises above3OC.theAlCCM re-engagesthe
compressor.
J82-L06 Fig. 1
Fig. 2
0
0
Issue 1 August 1994 4 X300 EDM

Climate Control Systems
14.7.6 FaulfCode21
Solar Sensor
0 Sensor, harness or A / CCM open circuit.
0 Sensor, harness or A / CCM short circuit to ground.
The sensor provides a linear output response signal to
pin 35 (16-way connector) A/ CCM; the output ranges from 0 to 5 volts, the voltage will drop as light intensity increases.
A resistance check can be carried out on the sensor and should conform with the figures below:
With no light on the sensor, the resistance should read approximately 15
kL2.
With increasing light intensity, the resistance should decrease from 15 kQ.
Inspect the sensor harness for open circuit or short circuit to ground. Rectify as necessary.
If the sensor and harness appear correct, suspect the A/ CCM.
14.7.7 Fadf Code 22
Compressor lock Signal
(12 cy/. vehicles only)
0 Sensor, harness or A / CCM open circuit.
0 Sensor, harness or A/ CCM short circuit to ground.
The compressor lock sensor provides an
a.c. signal proportional to engine speed. As engine speed increases the a.c. signal voltage value will increase.
A voltage checkcan be carried out on the sensor and should read approximately 0.5V a.c. whilst the compressor is ON and OV whilst the compressor is OFF, measured between pin 26 (12-way connector) and pin 19 (22-way connector) A
/ C CM.
If the reading is OV whilst the compressor is ON, suspect the sensor or the sensor harness (open circuit or short circuit
to ground).
Check the resistance between pins 1 and 2 of the compressor lock sensor, value should be
190a & 20%.
If the resistance measured falls outside the limits, renew the compressor lock sensor.
Inspect the sensor harness for open circuit or short circuit to ground. Rectify as necessary.
If the sensor and harness appear correct, suspect the AI CCM.
X300 EDM 17 Issue 1 August 1994

Electrical IT
15.2.2 INSTRUMENT PACK CONNECTORS
0
Socket A (24-way)
Pin Circuit Input
1. Fuel used 2. 12V ignition feed 3. Ground 4. Ground 5. Battery feed 6. 12V auxiliary feed 7. Anti-lock fail 8. -
Socket 6 (48-way)
Pin Circuit Input
1. - 2. Speed output 1
3. Speed output 2
4. Trip stalk cycle 5. - 6. - 7- 8. - 9. Generator indicator voltage 10. Brake fluid level 11. - 12. Trip reset 13. Screenwash fluid level 14. Transmission sport mode 15. Seat belt 16. Luggage compartment open
Pin
9.
10.
11.
12.
13.
14.
15.
16.
Pin
17.
18.
19. 20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
Circuit Input
Illumination feed
-
- -
Diagnostic serial output (K) Diagnostic serial input (L)
Distance
-
Circuit Input
Park brake (on)
D.I.
bulb fail - - -
Check engine
Exhaust temperature
Main beam
- - - - - - - -
Fig. 1 Pin Locations
Pin
17.
18.
19.
20.
21.
22.
23.
24.
Pin
33.
34. 35.
36.
37.
38.
39. 40.
41.
42.
43.
44.
45.
46.
47.
48.
Circuit Input
-
Coolant temperature
Fuel level
Oil pressure
Coolant temperature output
Tachometer
input - ECM
-
Circuit Input
Ground - trip keyboard
Traction control status
Trip clear
Coolant level
Side lights (on)
Left D.I. (on)
Right D.I. (on)
Trip
km / miles
General bulb fail
Transmission fail
Air bag fail
Door ajar
- Driver’s
Door ajar - Passenger’s
-
X300 EDM 15.2 - 3 Issue 1 August 1994

E I ect r ical
15.2.3 COMPONENT DESCRIPTION
15.2.3.1 Speedometer
The speed indication input signal, sent as a pulse rate, is generated by an open collectortransistor within the ABS con- trol module. The instrument pack converts the frequency of this signal to drive the speedometer and to provide two
road speed outputs:
Speed output
1 (pin 2,48 way connector)
This output is connected to the radio head unit, security control module and the power steering module.
Speed output 2 (pin
3,48 way connector)
This output is connected to the body processor unit, cruise control control module, air conditioning control module
and the engine management system.
15.2.3.2 Tachometer
The tachometer input, all engine variants, is provided by the engine management control module. When the engine
is running the control module generates three high state pulses per engine revolution.
15.2.3.3
This signal comes direct from the variable resistance type oil pressure sensor, mounted on the engine. The sensor
resistance values range from 75Q (8 Bar) to 330Q (0 Bar).
When the gauge reaches
a pre-determined reading the instrument pack illuminates the warning light.
Engine Oil Pressure and Warning lamp
15.2.3.4 Engine Coolant Temperature
This signal comes direct from the coolant temperature sensor (variable resistance type), mounted on the engine. The
sensor resistance values range from 34Q (hot) to 241Q (cold), when disconnected from the vehicle.
Note: The coolant temperature gauge is calibrated to indicate at approximately 'Normal' for a wide range of normal
engine operating temperatures.
15.2.3.5 Fuel Tank level Gauge and Warning lamp
This signal (pin 20,24-way connector) comes direct from the variable resistor type fuel level sensor. The sensor resis- tance values range from 80 ohms (full tank) to 900 ohms (empty tank).
When the gauge reaches a pre
-determined reading, the instrument pack illuminates the warning lamp.
15.2.3.6
Battery voltage is displayed on the gauge by measuring the ignition voltage.
The red charge warning lamp will illuminate if either the voltage is too low (below
10.5V) or too high (above 15.5V). In addition, the generator provides a low signal to the instrument pack (pin 9,48-way connector) when battery charging
is unsatisfactory.
Battery Voltage Gauge and Warning lamp
15.2.3.7 Liquid Crystal Display
A single line, six digit, 7 segment display with six trip function flags used for odometer, trip computer and driver mess- ages.
!Y,Q&: If the instrument pack has not been PECUS programmed, the back illumination of the LCD will not switch on.
Check that a PECUS label is attached to the back of the pack.
Issue 1 August 1994 15.2 - 4 X300 EDM

15.2.8.17 General Bulb Failure lndicator (Active Low)
1. Check all monitored bulbs are operating correctly and have clean contacts.
2.
3.
4.
When bulb failure lamp is illuminated and direction indicator tell tales flash at double the normal rate suspect a
fault in the direction indicator circuitry or bulbs.
Check
all lighting modules (LH front, RH front and rear) are correctly connected. Check harness continuity from
modules to BPU.
If indicator tell tales do not flash at double normal rate check wiring harness continuity between pin 43 (48-way
connector) and Logic Control Module (LCM) harness connections 8 (LH and RH side) and 6 (rear).
(48 WAY) P4
1
1. Instrument pack
10. Lighting module (LH front) 11. Lighting module (RH front)
12. Lighting module (rear)
J86-1844
Fig. 2 General Bulb Failure Indication
X300 EDM 15.2 - 23 Issue 1 August 1994

15.4 DRIVER ERGONOMICS
15.4.1 System Description
Adjustment of the seats, steering column and exterior rear view mirrors position is effected by means of control
switches. The switches maintain the adjustment facility while depressed, movement ceasing when the switch is re- leased.
Manual adjustment can be achieved either with the ignition key in place or with the driver‘s door open, or having been
closed within the last
30 seconds.
The system offers the following facilities:
Entry
/ Exit mode; an automatic seat /column position setting for ease of driver entry into / exit from the vehicle.
Driving position set; automatic recall of up to three preferred settings.
Passenger seat set; automatic recall of up to three preferred settings.
Remote recall; automatic recall of up to two memory positions from
a remote transmitter (in key fob).
Reverse mirror dip; automatic adjustment of passenger rear view mirror when reversing.
U: Vehicles intended for the Japanese market are fitted with an additional ‘fold away’ mirror function. This func- tion allows mirrors to fold flat against the car when parking in enclosed areas.
15.4.1.1 Entry/ Exit Mode
Entry / Exit mode is designed to give easier vehicle entry and exit for the driver. The facility is selected by positioning
the mode switch, located on the LH side of the column cowl, to ‘auto’ which designates the current seat / column posi- tion, ie driving positions, as the memorized position. On removal of ignition key or opening of driver‘s door, with igni- tion key still in place, the driver’s seat will move to the rear (current position allowing) and the column will adopt ‘tilt
away’ mode automatically creating additional space for driver exit
/ entry. Insertion of key in ignition or closure of
driver‘s door (with ignition key in place) returns seat / column positions to the memorized (previous) position.
Operation of eitherthe brake pedal or
seat/column manual controls during entry/exit mode execution will abort posi- tional adjustments. Setting the mode switch to OFF disables operation of entry / exit mode.
15.4.1.2 Driving Position Set
Setting of seat, column and external rear view mirrors to preferred driving position is available using the memory but- tons located on the drivers door switch pack. With the ignition key in place enter settings to be memorized as follows:
Adjust seat, column and mirrors to desired positions.
Press the ’memory’ button
so that it becomes illuminated.
Press button
1,2 or 3 to store configuration within four seconds of memory button operation. Memory light will extin- guish and a chime will sound, indicating procedure complete.
The above procedure may be repeated two more times until each button
(1,2 & 3) has a preferred position stored in
memory, accommodating different driver settings. Operation of any push-button (1,2 or 3) will re-position seat col-
umn and mirrors to the stored settings.
Memory recall will operate under the following conditions:
. Ignition key in and gear selector in park.
8 Ignition key in and handbrake on.
8 Ignition key out and driver’s door open (or having been closed within the last 30 seconds).
Re
-setting the preferred position on any setting button automatically erases previously stored information. Memory
information is not erased if power supply to the seat and column / mirror control modules is lost (e.g. battery discon- nected).
15.4.1.3 Passenger Seat Set
The procedure for setting and recalling a preferred passenger seat position is identical to that for a driving position.
Memory recall will only operate with ignition key in auxiliary position or passenger door open, or having been closed
within the last
30 seconds.
X300 EDM 15.4 - 1 Issue 1 August 1994

Electrical rl
Carry out the exit 1 entry mode procedure below under the conditions stated below:
. Key in ignition barrel
. Driver's door closed
. Auxiliary ON
. Park brake ON
. Gear selector in Park.
Exit 1 Entry Mode
1.
2.
3.
From the driver's seat, position the memory mode switch, located on the LH side of the
steering column, to auto.
Operate the seat, column and mirror switches to preferred driving position.
Note:
Remove key from ignition. Check that seat moves backwards and column tilts upwards
and away, creating maximum space for exit.
Yes: Proceed to step
4.
No:
Seat must be a minimum of 50mm from rear end stop.
Abort test and refer to Diagnostic Sub
-Routines.
4.
5.
3.
Refit key in ignition, open driver's door. Check that seat moves backwards and column tilts
upwards and away, creating maximum space for exit.
Yes: Proceed to step
5.
No:
Leave key in ignition and exit the vehicle, closing driver's door. Ensure that column and
seat return to driving position. Re-enter vehicle and ensure that column and seat move to
entry position. Close door and check that seat
/ column return to previously selected
driving positions.
Yes: Test complete.
No: Refer to Diagnostic Sub-Routines.
Abort
test and refer to Diagnostic Sub
-Routines.
Seat heaters (driver and passenger)
1.
2.
Turn ignition ON and locate heater select switch on the center console.
Operate the switch to initiate seat heating. Does the switch surround illuminate?
Yes: Proceed to step
3.
No:
Allow sufficient time for heater to take effect. Does seat heat level increase in all
designated areas?
Abort
test and refer to Diagnostic Sub
-Routines.
4.
5.
Yes: Proceed to step 4.
No:
Allow time span to exceed 12 minutes. Does switch surround light extinguish and heating
cease?
Yes: Proceed to step
5.
No:
Re-select heating, allow cycle to commence then operate switch again. Does switch
surround light extinguish and heating cease?
Yes: Test complete
No: Refer to Diagnostic Sub-Routines.
Abort
test and refer to Diagnostic Sub
-Routines.
Abort test and refer to Diagnostic Sub
-Routines.