ESP inoperative JAGUAR XJ6 1997 2.G Workshop Manual

4Remove the water pump mounting bolts
(see illustration).
Note 1:The water pump is sold as a complete
assembly, including the rear housing with the
hose connections. Unless the rear housing is
corroded or cracked, many Jaguar mechanics
only refit the pump assembly itself, using the
original rear housing with all its hoses intact.
However, if the engine has a great deal of
years or mileage on it, it would be a good idea
to renew those hoses as well, in which case
the new rear housing can be installed.
Note 2:There are three different lengths of
water pump bolts. The longer bolts retain the
pump and rear housing to the engine(see
illustration 7.3).
5If the pump doesn’t come loose right away,
tap it with a soft-faced hammer to break the
gasket seal. Be careful not to hit the radiator
fins with the pump during removal.
6Thoroughly clean all sealing surfaces,
removing all traces of gasket or sealant from
the back of the pump and the face of the
housing.
7Apply a bead of RTV sealant to the sealing
surface on the back of the pump. Refit the
pump and bolts, tightening the bolts to the
torque listed in this Chapter’s Specifications.
8Refit the remaining parts in the reverse
order of removal. Note:If the pump has been
renewed after many miles of usage, it’s a good
idea to also renew the hoses connected to the
water pump housing(see illustrations). Refer
to Chapter 2A for intake manifold removal to
access the coolant pipes and hoses. If you
have noticed water leaks or stains on the left
side of the engine, the leaks may be coming
from these pipes and hoses.
9Refill the cooling system (see Chapter 1),
run the engine and check for leaks and proper
operation.
9 Coolant temperature
sender unit- check and
renewal
2
Warning: Do not start this
procedure until the engine is
completely cool.
Check
1If the coolant temperature gauge is
inoperative, check the fuses first (Chapter 12).
2If the temperature gauge indicates
excessive temperature after running awhile,
see the Fault finding section at the rear of the
manual.
3If the temperature gauge indicates Hot as
soon as the engine is started cold, disconnect
the wire at the coolant temperature sender
(see illustration). If the gauge reading drops,
renew the sender unit. If the reading remains
high, the wire to the gauge may be shorted to
ground, or the gauge is faulty.
4If the coolant temperature gauge fails to
show any indication after the engine has been
warmed up, (approx. 10 minutes) and the
fuses checked out OK, shut off the engine.
Disconnect the wire at the sender unit and,
using a jumper wire, connect the wire to a
clean ground on the engine. Briefly turn on the
ignition without starting the engine. If the
gauge now indicates Hot, renew the sender
unit.
5If the gauge fails to respond, the circuit may
be open or the gauge may be faulty - see
Chapter 12 for additional information.
Renewal
6Drain the coolant (see Chapter 1).
7Disconnect the electrical connector from
the sender unit.8Using a deep socket or a spanner, remove
the sender unit.
9Refit the new unit and tighten it securely.
Do not use thread sealant as it may
electrically insulate the sender unit.
10Reconnect the wiring connector, refill the
cooling system and check for coolant leakage
and proper gauge function.
10 Heating and air conditioning
blower motors- circuit check
and component renewal
3
Warning: Later models are
equipped with airbags. To
prevent accidental deployment
of the airbag, which could cause
personal injury or damage to the airbag
system, DO NOT work in the vicinity of the
steering wheel or instrument panel. Jaguar
recommends that, on airbag-equipped
models, the following procedure should be
left to a dealer service department or other
repair workshop because of the special
tools and techniques required to disable
the airbag system.
1Disconnect the battery negative cable.
Caution: If the stereo in your vehicle is
equipped with an anti-theft system, make
sure you have the correct activation code
before disconnecting the battery.
2There are two blower motors, one under the
left side of the dash and one behind the glove
compartment (see illustration). If the blower
doesn’t work, check the fuse and all
connections in the circuit for looseness and
corrosion. Make sure the battery is fully
charged. To access the right blower, remove
the glove compartment liner, the glove
compartment door and the right lower dash
panel (see Chapter 11).
Warning: When working around
the area behind the glove box,
watch out for a strip of sheet
metal bracing that has a very
sharp edge (see illustration). Apply some
heavy duct tape to the edge of the brace
before beginning work in this area, or you
could injure your hands.
Cooling, heating and air conditioning systems 3•7
3
8.4 Remove the water pump mounting
bolts (arrows indicate five visible here)8.8a Once the water pump is removed, the
rear housing (arrowed) is held in place only
by the hoses - check them for leakage and
condition whenever the pump is disturbed8.8b The water pipe (arrowed) may need
new gaskets where it meets the block - the
pipe is best accessed from below or with
the intake manifold unbolted
9.3 The coolant temperature sender unit
(arrowed) is located in the top of the
thermostat housing - it is the sender unit
with the single wire
3261 Jaguar XJ6