tailgate JEEP CHEROKEE 1994 Service User Guide

INSTALLATION
(1) Apply weatherstrip adhesive around the perim-
eter of the seal contact surface on the tailgate edge
(Fig. 87).
(2) Position the seal on the tailgate and press it
against the inner panel and flange.
(3) Install the seal retaining rivets (Fig. 87).
CAUTION: Do not apply graphite, brake fluid or wax
to the seal.
HARD TOP LIFTGATE GLASS
REMOVAL
(1) Disconnect the rear defroster/dome lamp wire
harness connectors.
(2) Remove the wiper motor cover. Disconnect the
wiper motor wire harness connector and the washer
fluid hose (Fig. 88).
(3) Remove the wiper arm and blade (Fig. 88).
WARNING: DO NOT REMOVE THE LIFTGATE SUP-
PORT RODS WITH THE LIFTGATE CLOSED. THE
SUPPORT ROD PISTONS ARE OPERATED BY HIGH
PRESSURE GAS AND COULD CAUSE PERSONAL
INJURY AND/OR VEHICLE DAMAGE IF THEY ARE
REMOVED WITH THE PISTONS COMPRESSED
(LIFTGATE CLOSED). ONCE REMOVED, DO NOT
ATTEMPT TO DISASSEMBLE OR REPAIR THE SUP-
PORT RODS.
(4) Open the tailgate (Fig. 89).(5) Remove the support rod cylinder retaining clips
at both ends of each support rod cylinder (Fig. 89)
(6) Pull the support rods off the ball studs (Fig.
89).
(7) Remove the liftgate glass hinge bolts (Fig. 89).
(8) Remove the liftgate glass from the hard top
(Fig. 89).
(9) Remove the weatherstrip seal (Fig. 89), if nec-
essary.
INSTALLATION
(1) Assemble the liftgate components, if necessary
(2) Position the liftgate glass in the hard top open-
ing and install the hinge bolts (Fig. 89). Do not
tighten the bolts.
(3) Adjust the liftgate glass to fit the hard top
opening.
(4) Tighten the hinge bolts to 11 Nzm (95 in-lbs)
torque.
(5) Position the support rod cylinders on the ball
studs (Fig. 89).
(6) Install the support rod cylinder retainer clips
(Fig. 89).
(7) Connect the wiper motor wire harness connec-
tor and the washer fluid hose. Install the wiper mo-
tor cover (Fig. 88).
(8) Install the wiper arm and blade (Fig. 88).
(9) Connect the rear window defroster/dome lamp
wire harness connectors.
DISASSEMBLY
(1) Remove retaining screws and the lower, inner
trim moulding from the latch panel (Fig. 90).
Fig. 87 Tailgate Weatherstrip Seal
Removal/InstallationFig. 88 Liftgate Wiper Motor
23 - 162 BODY COMPONENTSÐXJ VEHICLESJ

(2) Remove the retaining screws and the latch
panel, inner gasket, outer gasket, and the lower,
outer liftgate moulding from the liftgate (Fig. 90).
(3) Refer to Group 8ÐElectrical for service infor-
mation involving the wiper motor and the defroster.
(4) If necessary, remove the latch strikers and the
ball stud brackets from the hard top inner panel (Fig.
90).
ASSEMBLY
(1) If removed, install the latch strikers and the
ball stud brackets on the hard top inner panel (Fig.
90).
(2) Position the latch panel, and gaskets, and lift-
gate moulding on liftgate and install screws (Fig. 90).
Tighten the screws to 7 Nzm (60 in-lbs) torque.
(3) Position the lower, inner trim moulding on the
latch panel. Install screws (Fig. 90). Tighten the
screws to 2 Nzm (12 in-lbs) torque.
LIFTGATE GLASS WEATHERSTRIP SEAL
REPLACEMENT
REMOVAL
(1) Remove the liftgate glass from the hard top. If
necessary, refer to the removal procedure.
(2) Remove the retaining screws from the liftgate-
to-tailgate weatherstrip seal (Fig. 91).
(3) Carefully separate the seal and retainers from
the bottom of the liftgate glass (Fig. 91).
(4) Remove the hard top weatherstrip seal retain-
ing screws from body rear panels (Fig. 91).
Fig. 91 Liftgate Glass Weatherstrip Seals
Fig. 89 Liftgate Removal/Installation
Fig. 90 Liftgate and Components
JBODY COMPONENTSÐXJ VEHICLES 23 - 163

(5) Carefully separate the weatherstrip seal from
the rear panels and the hard top (Fig. 91).
(6) Remove the residual adhesive from the seal
contact areas.
INSTALLATION
(1) Remove the tape cover and position the lift-
gate-to-tailgate weatherstrip seal at the bottom of
the liftgate glass (Fig. 91).
(2) Carefully insert the retainers into the holes
and press the seal against the bottom of the liftgate
glass (Fig. 91).
(3) Install the liftgate-to-tailgate weatherstrip seal
screws (Fig. 91). Tighten the screws securely.
(4) Apply weatherstrip adhesive to the hard top
weatherstrip seal as indicated in Figure 91.
(5) Carefully position the weatherstrip seal on the
rear panels and the hard top (Fig. 91).
(6) Press the seal onto the hard top flange and en-
sure that it is correctly seated on the flange (Fig. 91).
(7) Install the seal retaining screws in the rear
panels and tighten them securely (Fig. 91).
HARD TOP SERVICE INFORMATION
The following service procedures include:
²hard top removal/installation, and
²hard top repair procedures.
The hard top is constructed of compressed molded
fiberglass and painted to a special spatter paint. The
hard top can be removed for service access or for
other purposes.
HARD TOP SERVICE
REMOVAL
CAUTION: When removing the hard top, avoid dam-
aging the foam sealant between the hard top and
body panels.
(1) Remove the screws that attach the hard top to
the windshield frame (Figs. 92 and 93).
Fig. 92 Hard Top Removal/Installation
Fig. 93 Hard Top-To-Windshield Frame Screws
23 - 164 BODY COMPONENTSÐXJ VEHICLESJ

(4) Open the side curtain upper and rear zippers
(Figs. 96 and 102).
(5) Detach the interior snap-on retainer and tab,
and pull the bottom edge of each side curtain out of
the lower side retainer channel (Fig. 103).
(6) Slide the front edge of the side curtain down-
ward and remove it from the center bow retainer
channel (Figs. 96 and 104).
(7) Pull downward on the spreader bar to release
the lock and the tension on the center and rear bows
(Figs. 97 and 105).
(8) Open the tailgate.(9) Open the rear curtain upper and side zippers
(Fig. 106).
(10) Roll up the rear curtain and attach it to the
top cover with the elastic straps and snap-on retain-
ers (Fig. 107).
(11) Pull the bottom edge of the rear corners out-
ward and detach from the side (lower) retainer (Fig.
108).
Fig. 101 Door Window Removal/Installation
Fig. 102 Side Curtain Zippers
Fig. 103 Side Curtain and Lower Side Retainer
Fig. 104 Side Curtain Removal/Installation
23 - 168 BODY COMPONENTSÐXJ VEHICLESJ

(4) Position front of the upper side snap retainers
at the door flanges and lock pin at each side of the
vehicle (Fig. 116). Engage the locks with the pins
and then slide the locks rearward.
(5) Insert the front edge of the top cover into the
retainer channel on the windshield frame (Figs. 110
and 117).
(6) Ensure that the center bow leg is positioned all
the way forward in the receptacle.
(7) Ensure that the rear corners of the top cover
are inserted in the retainer channels (Fig. 117).
(8) Pull the rear bow legs rearward until they en-
gage with the notch in the lower side retainers. En-
sure that the side curtain rear zippers are not
entrapped or folded behind the rear bow.(9) Force the spreader bars (Fig. 118) upward until
the lock engages.
(10) Slide the front edge of each side curtain up-
ward into the retainer channel on the center bow
(Figs. 104 and 117).
(11) Close top zipper on each side curtain5-8cm
(2 - 3 in). Next, close the rear zipper at the bottom
corner of the curtain5-8cm(2-3in).
(12) Attach the side curtain front and rear tab
snap-on retainers to the lower side retainer (Fig.
103).
(13) Completely close both side curtain zippers.
(14) Pull downward firmly on the side curtains.
Start at one end and move toward the opposite end.
The bottom edge of the curtains must be completely
inserted in the lower side retainer channels (Fig.
103).
(15) Release the rear window curtain straps and
insert the bottom edge into the tailgate retainer
channel (Fig. 117). Close the rear window curtain
zippers and attach the side snap-on retainers.
(16) Attach all the top cover snap-on retainers to
the upper side retainers located above both doors
(Fig. 109). As necessary, slide the mating half of the
snap-on retainers so that they will align with the
snap-on retainers on the top cover. Tuck the edge of
the top cover inside the side retainer.
(17) Install the door windows by inserting the re-
tainers into the door grommets. Attach the snap-on
retainers located along the bottom edge of the win-
dow to the door retainer (Fig. 100).
SPORT BAR
REMOVAL
(1) Remove the screws that attach the sport bar
base plates to the floor and wheelhouse panels (Fig.
119).
Fig. 116 Upper Side Retainer Lock Engagement
Fig. 117 Soft Top Installation
Fig. 118 Engaging Spreader Bar Lock
JBODY COMPONENTSÐXJ VEHICLES 23 - 171

(2) Remove the retaining screws and bolts, and re-
move the side bars from the windshield frame and
the sport bar (Figs. 119 and 120).
(3) Carefully lift the sport bar upward (Fig. 119)
and remove it from the vehicle.
(4) If necessary, remove the pads and covers from
the sport bar (Figs. 119 and 120)
INSTALLATION
(1) Clean the base plate contact surface areas on
the floor and wheelhouse panels.
(2) Apply epoxy chromate primer to the attaching
screw hole edges for protection against corrosion.
(3) Position the sport bar base plates on the floor
and wheelhouse panels with the screw holes aligned
(Fig. 119).To prevent water seepage, apply 3M Drip-
Chek Sealant (or an equivalent product) to the
underside of all the screw heads before instal-
lation.
(4) Apply sealant to the underside of each base
plate attaching screw head. Install and tighten the
screws securely (Fig. 119).
(5) Position the side bars at the windshield frame
and at the sport bar (Fig. 119). Install screws and
bolts in the windshield frame and the sport bar (Fig.
120). Tighten the screws securely.
EXTERNAL SPARE/WHEEL TIRE CARRIER
REMOVAL
(1) Remove the spare tire and wheel from the
wheel bracket (Fig. 121).
(2) Remove the screws that attach the wheel
bracket to the tailgate (Fig. 121).
(3) Remove the bracket and the gaskets from the
tailgate (Fig. 121).
(4) Remove the screws that attach the stop bracket
to the rear panel and the bumpers to the tailgate
(Fig. 121).
(5) Remove the stop bracket and the bumpers from
the vehicle (Fig. 121).
(6) Clean the contact surface areas on the tailgate
and the rear panel.
INSTALLATION
(1) Position the stop bracket and the bumpers on
the vehicle (Fig. 121) and install screws. Tighten the
screws to 11 Nzm (95 in-lbs) torque.
(2) Position the gaskets and the wheel bracket on
the tailgate and install the attaching screws (Fig.
121). Tighten the screws to 23 Nzm (204 in-lbs)
torque.
(3) Install the spare tire and wheel on the wheel
bracket (Fig. 121). Tighten the wheel lug nuts and
the nut lock to 68 Nzm (50 ft-lbs) torque.
Fig. 119 Sport Bar
Fig. 120 Sport Bar-To-Side Bar Bolt
Fig. 121 External Spare Tire/Wheel Carrier
23 - 172 BODY COMPONENTSÐXJ VEHICLESJ

To remove and install a front floor front carpet
(Fig. 30), it is necessary to remove and then install
the shift lever boots (Fig. 31).
When replacing a front carpet, position and cut
openings in carpet with a razor knife for shift levers
and boots (Fig. 31).
CARGO FLOOR CARPET
The cargo floor carpet (Fig. 30) is retained in place
by the:
²rear seat,
²shoulder belt buckle anchors, and
²wheelhouse carpets.
To remove and then install a cargo floor carpet
(Fig. 30), it is necessary to remove and then install
the rear seat.
WHEELHOUSE, DOOR SILL AND TAILGATE CARPETS
The wheelhouse, door sill and tailgate carpets (Fig.
32) are retained in place with:
²adhesive,
²velcro strips, and²screws.
A replacement carpet for any of the three possibly
will require some modifications to accommodate the
attached components.
ADD-A-TRUNK
REMOVAL
1. Remove the nylon thumb screws (Fig. 33).
2. Remove the trunk.
INSTALLATION
1. Position the trunk in the cargo space and insert
the nylon thumbscrews with washers through the
predrilled holes and into the well nuts.
2. Tighten the thumb screws.
Fig. 32 Wheelhouse, Door Sill and Tailgate Carpets
Fig. 32 Add-A-Trunk Assembly
JBODY COMPONENTSÐXJ VEHICLES 23 - 199

PAINT APPLICATION
INDEX
page page
Accent Paint........................... 202
Base/Color Coat........................ 201
Basecoat/Clearcoat...................... 202
Body Undercoat......................... 203
Buffing and Polishing..................... 203
Exterior Body Colors..................... 204Paint Repair on Galvanized Metals.......... 202
Plastic Components...................... 203
Primer................................ 201
Stone Chip Protection.................... 201
Surface Preparation...................... 201
SURFACE PREPARATION
Proper surface preparation is the key to top-quality
body panel refinishing. The bare metal must be
cleaned, de-greased, de-waxed and treated with phos-
phate.
Always clean the panel surface with a wax and
grease removal solution, and then wipe the surface
with a tack rag before applying primer or paint.
Cleaning will also remove any residual silicone from
the painted surface.
Body putty that is procured from a major supplier
is highly recommended. If a synthetic body filler is to
be used, it should also be a quality product.
STONE CHIP PROTECTION
When applicable, the stone chip protection coat
(Fig. 1) must be applied before the primer coat. The
coating extends downward from the character line to
the bottom flanges. Then horizontally to the wheel-
house opening flanges.
PRIMER
The type of primer to be used is dependent on the
condition of the panel surface. Bare metal should be
primed with an epoxy-base. A sealant is recom-
mended when applying a second color coat over an
existing color coat. With certain colors, sealants are
also important in preventing color bleed-through.
BASE/COLOR COAT
Base/color coat paint finishes must be applied in an
clean environment. Top-loader guns are recom-
mended for applying the base/color coat paint.
Base/color coat paint (Figs. 2, 3, and 4) should be
reduced/thinned and applied according to the manu-
facturers recommendations. Refer to the suppliers in-
structions.
Fig. 2 Body Base/Color Coat Paint FinishÐYJ
Vehicles
Fig. 3 Hood and Tailgate Base/Color Coat Paint
FinishÐYJ Vehicles
Fig. 1 Stone Chip Protection CoatÐTypical
JBODY COMPONENTSÐXJ VEHICLES 23 - 201

30RH/32RH AUTOMATIC TRANSMISSION . . . 21-66
30RH/32RH GENERAL SPECIFICATIONS . . . 21-322
30RH/32RH IN-VEHICLE SERVICE.........21-96
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-323
30RH/32RH SNAP RING/THRUST
WASHER/THRUST PLATE
SPECIFICATIONS....................21-322
30RH/32RH TORQUE SPECIFICATIONS....21-323
30RH/32RH TRANSMISSION DIAGNOSIS . . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
30RH/32RH TRANSMISSION OVERHAUL . . . 21-112
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-108
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING FULL THROTTLE..............21-92
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING PART THROTTLE..............21-91
4WD INDICATOR......................8E-22
4WD INDICATOR INOPERATIVE............8E-4
4WD INDICATOR LAMP..................8E-2
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-38
ABBREVIATIONS, SYMBOLS, FUSES........8W-6
ABS BRAKE DIAGNOSIS...................5-3
ABS BRAKES, BRAKE BLEEDINGÐWITH.....5-14
ABS COMPONENT SERVICE...............5-47
ABS FAULT DIAGNOSIS................5-4,5-6
ABS OPERATION IN ANTILOCK BRAKING
MODE..............................5-43
ABS OPERATION IN NORMAL BRAKING
MODE..............................5-43
ABS SYSTEM OPERATION................5-39
ABS SYSTEM WIRING AND ELECTRICAL
CIRCUITS............................5-4
ABS WARNING LIGHT DISPLAY.............5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM.............14-57
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS....8D-5,8D-27
ABSOLUTE PRESSURE (MAP) SENSORÐ
PCM INPUT, MANIFOLD...............14-21
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM........14-44
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION
SYSTEMS..........................8D-14
ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-12,2-14
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-3,3-5
A/C BLOWER MOTOR...................24-43
A/C CONDENSER......................24-42
A/C CONTROL PANEL...................24-41
A/C CONTROL PANEL REPLACEMENT,
HEATER ............................24-26
A/C OPERATION........................24-1
A/C PERFORMANCE TEST................24-8
A/C RECIRCULATING AIR DOOR
VACUUM MOTOR REPLACEMENT........24-31
ACCELERATION SENSOR INSTALLATION.....5-52
ACCELERATION SENSOR REMOVAL........5-52
ACCELERATION SWITCH.................5-41
ACCELERATION SWITCH OPERATION.......5-45
ACCELERATOR PEDAL..................14-16
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-16,14-54
ACCENT PAINT.......................23-202
ACCESSORY DRIVE BELT.................0-20
ACCESSORY DRIVE BELTS, ENGINE........7-31
ACCUMULATOR PISTONS AND SPRINGS . . 21-179
ACTUATOR MOTOR STALL TEST...........8P-6
ADAPTER HOUSING AND PARK LOCK
COMPONENT OVERHAUL.............21-120
ADAPTER HOUSING SEAL REPLACEMENT . . 21-182
ADD-A-TRUNK.......................23-199
ADJUSTER PLUG ASSEMBLY
REPLACEMENT......................19-27
ADJUSTMENT, BRAKELIGHT SWITCH.......5-66
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-42
ADJUSTMENT, DOOR LATCH
.............23-55
ADJUSTMENT, DRUM BRAKE
..............5-35
ADJUSTMENT, FOG LAMP BEAM
..........8L-12
ADJUSTMENT, FRONT BAND
.............21-99ADJUSTMENT, HEADLAMP BEAM..........8L-3
ADJUSTMENT, HOOD....................23-9
ADJUSTMENT, LIFTGATE................23-70
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-47
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-46
ADJUSTMENT, PARK INTERLOCK CABLE . . . 21-186
ADJUSTMENT, PARKING BRAKE...........5-63
ADJUSTMENT, PRELIMINARY
INSPECTION.......................21-167
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-146
ADJUSTMENT, REAR BAND..............21-99
ADJUSTMENT, SHIFT CABLE............21-186
ADJUSTMENT, SHIFT LINKAGE....21-275,21-296
ADJUSTMENT, TAILGATE...............23-160
ADJUSTMENT, TRANSMISSION
ASSEMBLY..............21-15,21-51,21-255
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE..............21-98,21-185
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-70
ADJUSTMENT, VALVE BODY ASSEMBLY . . . 21-144
ADJUSTMENT, WHEEL SENSOR AIR GAP....5-49
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE.............................21-97
ADJUSTMENT (XJ), SHIFT CABLE.........21-97
ADJUSTMENT (YJ), GEARSHIFT LINKAGE . . . 21-96
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS......................2-6
ADJUSTMENTS IN VEHICLE, GEAR........19-37
ADJUSTMENTS ON BENCH, GEAR.........19-42
ADJUSTMENTS, SPECIFICATIONS AND
BAND..............................21-66
ADJUSTMENTS, STEERING GEAR.........19-22
AIR CLEANER..........................25-7
AIR CLEANER FILTER ELEMENT, ENGINE....0-16
AIR CLEANER HOUSING; EMISSION
CONTROL SYSTEMS...................25-8
AIR CLEANER HOUSING; FUEL SYSTEM....14-54
AIR CONDITIONER COMPRESSOR/HOSES/
FITTINGS............................0-21
AIR CONDITIONING CLUTCH RELAY.......14-54
AIR CONDITIONING CLUTCH RELAYÐ
PCM OUTPUT.......................14-24
AIR CONDITIONING CONTROLSÐPCM
INPUT.............................14-19
AIR CONDITIONING, DESCRIPTION........24-41
AIR CONDITIONING SCHEMATIC..........24-25
AIR CONDITIONING SYSTEM DIAGNOSIS . . . 24-12
AIR CONDITIONING SYSTEMÐXJ
VEHICLES..........................24-14
AIR CONDITIONING SYSTEMÐYJ
VEHICLES..........................24-15
AIR CONTROL (IAC) MOTOR, IDLE........14-56
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-25
AIR CONTROL MOTOR TEST, IDLE........14-46
AIR DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER.................23-10
AIR DOOR VACUUM MOTOR, FRESH.......24-41
AIR DOOR VACUUM MOTOR
REPLACEMENT, A/C RECIRCULATING.....24-31
AIR EXHAUST GRILLEÐXJ VEHICLES......23-30
AIR FILTER; EMISSION CONTROL
SYSTEMS...........................25-9
AIR FILTER; FUEL SYSTEM..............14-54
AIR GAP ADJUSTMENT, WHEEL SENSOR....5-49
AIR GAP, REAR SPEED SENSOR............5-3
AIR INTAKE DUCT, FRESH...............24-41
AIR PRESSURE TEST...................21-73
AIR, PURGING COMPRESSOR OF.........24-17
AIR TEMPERATURE SENSOR, INTAKE......14-54
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD.....................8D-5,8D-27
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE.......................14-20
AIR TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIF; FUEL SYSTEM
.........14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE
............................14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD
...................8D-14
AIR VENTILATION, FRESH
...............24-39AIRFLOW DIAGRAM....................24-23
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-47
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-46
ALIGNMENT, FRAME...................13-10
ALIGNMENT, FRONT WHEEL...............2-5
ALIGNMENT, HOOD...................23-138
ALIGNMENT MEASUREMENTS AND
ADJUSTMENTS........................2-6
ALIGNMENTÐMINOR, XJ DOOR..........23-46
ALIGNMENT, REAR AXLE..................3-8
ALIGNMENT SPECIFICATIONSÐXJ
VEHICLES............................2-9
ALIGNMENT SPECIFICATIONSÐYJ VEHICLES . . 2-9
ANALYSIS, BACKLASH AND CONTACT
PATTERN; FRONT SUSPENSION AND AXLE . 2-44
ANALYSIS, BACKLASH AND CONTACT
PATTERN; REAR SUSPENSION AND AXLES . 3-25
ANCHOR AND BUMPER, LIFTGATE
LICENSE PLATE SCREW...............23-72
ANGLE MEASUREMENT, UNIVERSAL
JOINT..............................16-4
ANTENNA, RADIO.......................8F-8
ANTENNA TESTS.......................8F-9
ANTILOCK BRAKE SYSTEM (ABS)...........5-1
ANTI-LOCK BRAKE SYSTEM (ABS)
INDICATOR LAMP.....................8E-2
ANTILOCK BRAKE SYSTEM OPERATION.....5-43
ANTILOCK BRAKING MODE, ABS
OPERATION..........................5-43
ANTI-LOCK INDICATOR..................8E-4
ANTILOCK MODE, VEHICLE RESPONSE.......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-159
APPLICATION, PAINT..................23-201
APPLICATION, TRANSMISSION...........21-66
APPLIQUE, RADIATOR GRILLE
...........23-134
APPLIQUEÐXJ VEHICLES, QUARTER
WINDOW
...........................23-29
APRONS, FENDER SPLASH
.............23-147
ARM AND PIVOT ASSEMBLY
REPLACEMENT, FRONT WIPER
...........8K-9
ARM, LOWER SUSPENSION
...............2-11
ARM, PITMAN
...................19-15,19-18
ARM REPLACEMENT, FRONT WIPER
........8K-8
ARM REPLACEMENT, REAR WIPER
........8K-12
ARM, UPPER SUSPENSION
...............2-11
ARMS, ROCKER
....................9-19,9-59
ASH RECEIVER TRAY LAMP, I/P
..........23-92
ASSEMBLY AND ADJUSTMENT
PROCEDURES, TRANSMISSION
........21-146
ASSEMBLY AND ADJUSTMENT,
TRANSMISSION
..........21-15,21-51,21-255
ASSEMBLY AND ADJUSTMENT, VALVE
BODY
.............................21-144
ASSEMBLY, CALIPER
....................5-29
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE
................2-36
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES
...............3-19
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE
...........................2-44
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES
..........................3-26
ASSEMBLY, FUEL RAIL
..................14-56
ASSEMBLY, GEAR
......................19-41
ASSEMBLY, PRESSURE GAUGE AND
MANIFOLD
...........................24-2
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG
..............................19-27
ASSEMBLY REPLACEMENT, CONNECTOR
AND TERMINAL
......................8W-5
ASSEMBLY REPLACEMENT, FRONT WIPER
ARM AND PIVOT
......................8K-9
ASSEMBLY REPLACEMENT, SOLENOID
AND LATCH
..........................8P-6
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE
...............................2-21
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES
..........................3-11,3-30
JINDEX1
Description Group-Page Description Group-Page Description Group-Page

CRANKSHAFT POSITION SENSORÐPCM
INPUT.............................14-20
CRANKSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-44
CRANKSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-9
CROSSMEMBER COVER, FRAME..........13-14
CROSSMEMBER, RADIATOR SUPPORT......23-5
CUSHION AND COVER, BUCKET SEAT......23-98
CUSHION COVERÐXJ VEHICLES, REAR
SEAT .............................23-107
CUSHION, ENGINE FRONT SUPPORT.......13-15
CUSHION RECONDITIONINGÐXJ
VEHICLES, REAR SEAT...............23-108
CUSHIONÐXJ VEHICLES, REAR SEAT.....23-107
CYLINDER BLOCK..................9-45,9-85
CYLINDER BORES, HONING................9-2
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST DIAGNOSIS...........9-5,9-6
CYLINDER DISPOSAL, LIFTGATE
SUPPORT ROD......................23-70
CYLINDER, DOOR KEY LOCK.............23-54
CYLINDER ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4...................25-2
CYLINDER ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6...................25-3
CYLINDER, FULL-METAL DOOR KEY
LOCK.............................23-178
CYLINDER HEAD COVER, ENGINE......9-18,9-59
CYLINDER HEAD, ENGINE............9-19,9-60
CYLINDER HEAD GASKET FAILURE
DIAGNOSIS, ENGINE....................9-5
CYLINDER INSTALLATION, MASTER....5-20,5-50
CYLINDER INSTALLATION, WHEEL.........5-37
CYLINDER, LIFTGATE SUPPORT ROD......23-69
CYLINDER, MASTER.....................5-40
CYLINDER OVERHAUL, WHEEL............5-36
CYLINDER OVERHAUL, MASTER...........5-20
CYLINDER REMOVAL, MASTER........5-20,5-50
CYLINDER REMOVAL, WHEEL.............5-36
CYLINDER REPLACEMENT, LIFTGATE
LOCK...............................8P-7
CYLINDER, STANDARD MASTER...........5-20
CYLINDER, TAILGATE LOCK.............23-160
CYLINDER/POWER BOOSTER TEST,
MASTER............................5-11
CYLINDER/STRIKER, LIFTGATE LATCH/
KEY LOCK..........................23-68
CYLINDERS, KEY LOCK............23-2,23-132
D RANGE FIRST GEAR, HYDRAULIC
FLOW IN...........................21-87
D RANGE SECOND GEAR, HYDRAULIC
FLOW IN...........................21-88
D RANGE THIRD GEAR, HYDRAULIC
FLOW IN...........................21-89
DAMAGE TORQUE, COLLISION............13-1
DAMAGED OR WORN THREADS, REPAIR.....9-4
DAMPENER, STEERING............19-15,19-18
DAMPER, ENGINE......................9-13
DAMPER, VIBRATION................9-26,9-67
DASH PANEL INSULATION PANEL.........23-95
DASH PANEL INSULATOR PANEL.........23-11
DATA LINK CONNECTORÐPCM INPUT.....14-20
DATA LINK CONNECTORÐPCM OUTPUT....14-24
DATA, VEHICLE DIMENSION . . . INTRO.-3,INTRO.-4
DATA, VEHICLE LOAD................INTRO.-3
DATA, XJ VEHICLE LOAD.............INTRO.-5
DATA, YJ-VEHICLE LOAD.............INTRO.-6
DAYTIME RUNNING LIGHTS (CANADA
ONLY) .............................8L-16
DECODING, VEHICLE CODE...........INTRO.-3
DECODING, VEHICLE IDENTIFICATION
NUMBER (VIN)....................INTRO.-2
DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER AIR.............23-10
DEFOGGER GRID REPAIR, REAR
WINDOW............................8N-2
DEFOGGER GRID TEST, REAR
WINDOW............................8N-1
DEFOGGER, REAR WINDOW..............8A-1
DEFOGGER RELAY, REAR
................8N-4
DEFOGGER SWITCH REPLACEMENT,
REAR WINDOW
.......................8N-4
DEFOGGER/FOG LAMP/REAR WIPER
SWITCHES, REAR
....................8E-21
DEFROSTER DUCT REPLACEMENT
........24-29DEFROSTER NOZZLE AND DUCT..........24-40
DELAY FUNCTION TROUBLE
DIAGNOSISÐXJ VEHICLES, HEADLAMP . . . 8L-16
DELAY MODULE REPLACEMENTÐXJ
VEHICLES, HEADLAMP................8L-16
DELAY MODULEÐXJ VEHICLES,
SENTINEL HEADLAMP.................8L-15
DELIVERY SYSTEM, FUEL................14-2
DEPTH INFORMATION, PINION GEAR;
FRONT SUSPENSION AND AXLE..........2-37
DEPTH INFORMATION, PINION GEAR;
REAR SUSPENSION AND AXLES..........3-19
DEPTH VARIANCE, PINION GEAR; FRONT
SUSPENSION AND AXLE................2-38
DEPTH VARIANCE, PINION GEAR; REAR
SUSPENSION AND AXLES...........3-20,3-38
DESCRIPTION (AIR CONDITIONING).......24-41
DESCRIPTION; AUDIO SYSTEMS...........8F-1
DESCRIPTION (HEATING)................24-37
DESCRIPTION; HEATING AND AIR
CONDITIONING.................24-17,24-22
DESCRIPTION; OVERHEAD CONSOLE.......8C-1
DESCRIPTION; POWER DOOR LOCKS.......8P-1
DESCRIPTION; POWER WINDOWS.........8S-1
DESCRIPTION; TRANSMISSION AND
TRANSFER CASE....................21-156
DESCRIPTION; TURN SIGNALS AND
HAZARD WARNING FLASHER........8J-1,8J-2
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT FUEL INJECTION (MFI)Ð
COMPONENT........................14-17
DESIGNATION CODES, VEHICLE........INTRO.-1
DESIGNATIONS, LABELS/PLATES, CODES
AND DIMENSIONS.................INTRO.-1
DESIGNATIONS, VEHICLE.............INTRO.-1
DETECTION AND REPAIR, FIXED GLASS
WATER LEAK..................23-83,23-189
DIAGNOSING INTERMITTENT
WINDSHIELD WASHER................8K-12
DIAGNOSING NON-INTERMITTENT
WINDSHIELD WASHER................8K-12
DIAGNOSING PARKING BRAKE
PROBLEMS..........................5-10
DIAGNOSING POWER DOOR LOCKS....8P-1,8P-9
DIAGNOSING REAR WIPER...............8K-6
DIAGNOSING REAR WIPER WASHER.......8K-6
DIAGNOSING REAR WIPER/WASHER......8K-14
DIAGNOSING SERVICE BRAKE
PROBLEMS...........................5-8
DIAGNOSING WINDSHIELD WASHER
(INTERMITTENT)......................8K-4
DIAGNOSING WINDSHIELD WASHER
(NON-INTERMITTENT)..................8K-4
DIAGNOSING WINDSHIELD WIPERS . . . 8K-3,8K-11
DIAGNOSINGÐALL LAMPS OUT..........8E-16
DIAGNOSINGÐTURN SIGNAL
INOPERATIVE.........................8J-2
DIAGNOSIS, 2.5L STARTER MOTOR NOISE . . . 8A-13
DIAGNOSIS, 30RH/32RH TRANSMISSION . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
DIAGNOSIS, ABS BRAKE..................5-3
DIAGNOSIS, ABS FAULT................5-4,5-6
DIAGNOSIS, AIR CONDITIONING
SYSTEM............................24-12
DIAGNOSIS AND REPAIR............8G-1,8G-2
DIAGNOSIS; AUDIO SYSTEMS.............8F-1
DIAGNOSIS, AW-4 TRANSMISSION
.......21-167
DIAGNOSIS, AXLE NOISE/VIBRATION;
FRONT SUSPENSION AND AXLE
..........2-16
DIAGNOSIS, AXLE NOISE/VIBRATION;
REAR SUSPENSION AND AXLES
..........3-7
DIAGNOSIS, BELT
.......................7-31
DIAGNOSIS CHARTS, INSPECTION
..........6-4
DIAGNOSIS; CHIME/BUZZER WARNING
SYSTEMS
...........................8U-1
DIAGNOSIS, CLUTCH
.....................6-3
DIAGNOSIS, COMPRESSOR
..............24-13
DIAGNOSIS, CONVERTER HOUSING
LEAK
..............................21-73
DIAGNOSIS; COOLING SYSTEM
.............7-4
DIAGNOSIS, CYLINDER COMBUSTION
PRESSURE LEAKAGE TEST
...............9-6
DIAGNOSIS, DISCONNECT AXLE/SHIFT
MOTOR
.............................2-27DIAGNOSIS, DOME/COURTESY LAMP
TROUBLE...........................8L-19
DIAGNOSIS, ECU........................5-4
DIAGNOSISÐELECTRICAL, SERVICE.......24-14
DIAGNOSIS, ENGINE.....................9-5
DIAGNOSIS, ENGINE CYLINDER HEAD
GASKET FAILURE......................9-5
DIAGNOSIS, EXHAUST SYSTEM............11-2
DIAGNOSIS, FOG LAMP TROUBLE.........8L-12
DIAGNOSIS, GAUGE PACKAGE............8E-22
DIAGNOSIS, GEAR LEAKAGE..............19-8
DIAGNOSIS GUIDES AND CHARTS........21-76
DIAGNOSISÐHAZARD LAMPS
INOPERATIVE.....................8J-1,8J-2
DIAGNOSIS, HCU........................5-4
DIAGNOSIS, HEATING SYSTEM...........24-11
DIAGNOSIS, IGNITION OFF DRAW (IOD).....8A-8
DIAGNOSIS, IGNITION SECONDARY
CIRCUIT...........................8D-12
DIAGNOSIS, ILLUMINATED ENTRY
SYSTEM TROUBLE..............8L-21,8L-22
DIAGNOSIS INFORMATION, GENERAL;
CLUTCH..............................6-3
DIAGNOSIS INFORMATION, GENERAL;
TRANSMISSION AND TRANSFER
CASE.............................21-167
DIAGNOSIS, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
DIAGNOSIS, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-14
DIAGNOSIS, INTAKE MANIFOLD LEAKAGE.....9-5
DIAGNOSIS, LIGHTED VANITY MIRROR
TROUBLE...........................8L-19
DIAGNOSIS, MANUAL STEERING
SYSTEM............................19-36
DIAGNOSISÐMECHANICAL, SERVICE;
ENGINES.............................9-8
DIAGNOSISÐMECHANICAL, SERVICE;
HEATING AND AIR CONDITIONING........24-8
DIAGNOSIS, MULTI-PORT FUEL
INJECTION (MFI)ÐGENERAL...........14-32
DIAGNOSIS, NOISE.....................3-45
DIAGNOSIS, NP231 SERVICE............21-274
DIAGNOSIS, NP242 SERVICE............21-295
DIAGNOSIS, PERFORMANCE.............24-10
DIAGNOSIS; POWER MIRRORS............8T-1
DIAGNOSIS; POWER SEATS..............8R-1
DIAGNOSIS, POWER STEERING SYSTEM....19-3,
19-4,19-5,19-6,19-7
DIAGNOSIS, PRELIMINARY..............21-69
DIAGNOSIS, PRESSURE..................24-9
DIAGNOSIS PROCEDURES; BRAKES......5-3,5-7
DIAGNOSIS, PUMP LEAKAGE..............19-8
DIAGNOSIS, RADIO NOISE................8F-2
DIAGNOSIS; REAR WINDOW DEFOGGER....8N-2
DIAGNOSIS, SERPENTINE DRIVE BELT......7-32
DIAGNOSIS, SERVICE BRAKE..............5-7
DIAGNOSIS, SERVICE; FRONT
SUSPENSION AND AXLE................2-18
DIAGNOSIS, SERVICE; REAR
SUSPENSION AND AXLES................3-9
DIAGNOSIS, SERVICE; TRANSMISSION
AND TRANSFER CASE . 21-2,21-33,21-171,21-172
DIAGNOSIS, SPRING AND SHOCK;
FRONT SUSPENSIONAND AXLE
......2-12,2-14
DIAGNOSIS, SPRING AND SHOCK; REAR
SUSPENSIONAND AXLES
.............3-3,3-5
DIAGNOSIS, STARTING SYSTEM
..........8A-10
DIAGNOSIS; STEERING
.................19-35
DIAGNOSIS, SUSPENSION AND
STEERING SYSTEM
.....................2-7
DIAGNOSIS, SYSTEM
.....................7-7
DIAGNOSISÐTURN SIGNAL
INOPERATIVE
.........................8J-1
DIAGNOSISÐVEHICLE RUNS ROUGH
AND/OR HAS A MISS, INJECTOR
........14-49
DIAGNOSIS, VIBRATION
.............22-9,22-10
DIAGNOSISÐXJ VEHICLES, HEADLAMP
DELAY FUNCTION TROUBLE
............8L-16
DIAGNOSISÐXJ VEHICLES, HEADLAMP
TROUBLE
............................8L-1
DIAGNOSISÐYJ VEHICLES,
HEADLAMP TROUBLE
..................8L-2
6 INDEXJ
Description Group-Page Description Group-Page Description Group-Page