dimensions JEEP CHEROKEE 1995 Service User Guide

Fig. 5 Frame Alignment DimensionsÐYJ Vehicles
13 - 14 YJÐFRAMEJ

30RH/32RH AUTOMATIC TRANSMISSION
GENERAL INFORMATION
INDEX
page page
Recommended Fluid....................... 67
Torque Converter......................... 67
Transmission Application.................... 67
Transmission Changes and Parts Interchangeability.. 67
Transmission Controls and Components........ 67
Transmission Identification.................. 67
TRANSMISSION APPLICATION
Chrysler 30RH and 32RH automatic transmissions
are used in XJ/YJ models. Both are 3-speed auto-
matic transmissions with a gear-type oil pump, two
clutches and bands and a planetary gear system (Fig.
1).
The 30RH is used in XJ/YJ models with a 2.5L en-
gine. The 32RH is used in YJ models with a 4.0L en-
gine.
TORQUE CONVERTER
A three element, torque converter is used for all
applications. The converter consists of an impeller,
stator, and turbine.
The converter used with 30RH/32RH transmissions
has a converter clutch. The clutch is engaged by an
electrical solenoid and mechanical module on the
valve body. The solenoid is operated by the power-
train control module.
The torque converter is a welded assembly and is
not a repairable component. The converter is serviced
as an assembly.
RECOMMENDED FLUID
The recommended and preferred fluid for 30RH/
32RH transmissions is Mopar ATF Plus, Type 7176.
Dexron II is not really recommended and should
only be used when ATF Plus is not available.
TRANSMISSION IDENTIFICATION
The transmission identification numbers are
stamped on the left side of the case just above the oil
pan gasket surface (Fig. 2). The first set of numbers
is the transmission part number. The next set of code
numbers set is the date of build. The final set of code
numbers represents the transmission serial number.
TRANSMISSION CHANGES AND PARTS
INTERCHANGEABILITY
1995 transmissions are similar to previous models
but only in appearance. Current transmissions are
dimensionally different. Do not interchange new/oldparts. Different dimensions, fluid passages, input/
output shafts, cases, bands, valve bodies and gover-
nor assemblies are just a few of the changed items.
CAUTION: Special bolts are used to attach the
driveplate to the crankshaft on models with a 2.5L
engine and 30RH transmission,. These bolts have a
smaller hex head for torque converter clearance.
DO NOT interchange these bolts with similar size
bolts for any reason.
Different governor weight assemblies are used in
30RH/32RH transmissions. The 30RH weight assem-
bly is much the same as in previous years. However,
the 32RH has a three stage governor weight assem-
bly consisting of the outer weight, a smaller weight
spring, and a new intermediate weight. Refer to the
overhaul and in-vehicle service sections for more de-
tailed information.
Plastic check balls are now used in many 30RH/
32RH valve bodies. The new check balls entered pro-
duction as a running change. Plastic and steel check
balls are not interchangeable.
A converter drainback check valve has been added
to the fluid cooler system. The one-way valve is lo-
cated in the transmission outlet (pressure) line. The
valve prevents fluid drainback when the vehicle is
parked for lengthy periods.
TRANSMISSION CONTROLS AND COMPONENTS
The transmission hydraulic control system per-
forms five basic functions, which are:
²pressure supply
²pressure regulation
²flow control
²clutch/band apply and release
²lubrication
Pressure Supply And Regulation
The oil pump generates the fluid working pressure
needed for operation and lubrication. The pump is
J30RH/32RH AUTOMATIC TRANSMISSION 21 - 67

FRONT PLANETARY GEAR OVERHAUL
FRONT PLANETARY DISASSEMBLY
(1) Remove ring gear from planetary gear (Fig. 1).
(2) Remove front bearing and the two races from
ring gear (FIg. 1).
(3) Remove tabbed thrust race from planetary gear
(Fig. 1).
(4) Remove snap ring attaching planetary gear to
shaft and remove gear.
(5) Remove rear bearing and race from planetary
gear.
(6) Measure inside diameter of ring gear bushing.
Maximum allowable diameter is 24.08 mm (0.9480
in.). Replace ring gear if bushing inside diameter is
greater than specified.
FRONT PLANETARY ASSEMBLY
(1) Lubricate planetary and ring gear bearings and
races with petroleum jelly.
(2) Identify planetary bearings and races before in-
stallation. (Fig. 1). Bearings and races can be identi-
fied by following dimensions:
²Outer diameter of rear bearing is 47.7 mm (1.878
in.). Inner diameter is 35.5 mm (1.398 in.).
²Outer diameter of rear race 47.6 mm (1.874 in.).
Inner diameter is 33.7 mm (1.327 in.).
²Outer diameter of front race is 53.6 mm (2.110
in.). Inner diameter is 30.5 mm (1.201 in.).
²Outer diameter of front bearing is 47.7 mm (1.878
in.). Inner diameter is 32.6 (1.283 in.).
²Outer diameter of forward race is 47.0 mm (1.850
in.). Inner diameter is 26.5 mm 1.043 in.).
(3) Install rear race and bearing in gear (Fig. 2).
Fig. 1 Front Planetary Gear Components
Fig. 2 Installing Front Planetary Rear Bearing and
Race
JAW-4 TRANSMISSION OVERHAUL 21 - 237

(12) Inspect and replace any worn or damaged
planetary gear components.
ASSEMBLING REAR PLANETARY, BRAKE
PACK, CLUTCH AND SHAFT
(1) Install hub and snap ring in ring gear (Fig. 11)
(2) Identify ring gear thrust bearing and races by
following dimensions (Fig. 10):
²Outer diameter of bottom race is 44.8 mm (1.764
in.) and inner diameter is 27.6 mm (1.087 in.).
²Outer diameter of bearing is 44.7 mm (1.760 in.)
and inner diameter is 30.1 mm (1.185 in.).
²Outer diameter of upper race is 44.8 mm (1.764
in.) and inner diameter is 28.8 mm (1.134 in.).
(3) Lubricate ring gear thrust bearing and races
with petroleum jelly and install them in ring gear
(Fig. 10).
(4) Coat planetary thrust washers with petroleum
jelly and install them in gear (Fig. 9).(5) Install No. 2 one-way clutch in planetary gear.
Be sure flanged side of clutch faces upward (Fig. 12).
(6) Install clutch retaining snap ring and install
clutch inner race (Fig. 7). Turn race counterclockwise
to ease installation.
(7) Verify one-way clutch operation. Hold gear and
turn inner race in both directions. Race should turn
freely counterclockwise, but lock when turned clock-
wise.
(8) Install planetary gear in ring gear.
Fig. 8 Removing.Installing One-Way Clutch
Fig. 9 Removing/Installing Rear Planetary Thrust
Washers
Fig. 10 Removing/Installing Ring Gear Thrust
Bearing And Races
21 - 246 AW-4 TRANSMISSION OVERHAULJ

Fig. 10 Accumulator Control Valve Components
Fig. 11 Lower Body Valve Spring Dimensions
Fig. 9 Removing/Installing Accumulator Control
Valve Assembly
JAW-4 TRANSMISSION OVERHAUL 21 - 255

AW-4 VALVE BODY CHECK BALL DIMENSIONS
AW-4 CLUTCH AND BRAKE PACK REQUIREMENTS
JTRANSMISSION/TRANSFER CASE SPECIFICATIONS 21 - 341

INTRODUCTION
CONTENTS
page page
DESIGNATIONS, LABELS/PLATES, CODES AND
DIMENSIONS.......................... 1MEASUREMENT AND TORQUE
SPECIFICATIONS...................... 11
DESIGNATIONS, LABELS/PLATES, CODES AND DIMENSIONS
INDEX
page page
Engine and Transmission/Transfer Case
Identification............................ 5
International Vehicle Control and Display Symbols . . 5
Major Component Identification................ 5
Trailer Towing Specifications.................. 5
Vehicle Code Plate......................... 4Vehicle Designations........................ 1
Vehicle Dimension Data..................... 5
Vehicle Identification Number (VIN) Plate......... 4
Vehicle Load Data......................... 5
Vehicle Safety Certification Label............... 4
VEHICLE DESIGNATIONS
The Vehicle Code Designations chart lists the vehi-
cle description and code for Cherokee and Wrangler
vehicles. The codes are used to identify vehicle types
in charts, captions and in service procedures. The ve-
hicle codes are different than the Vehicle Identifica-
tion Number (VIN) or the wheelbase/model code.
The following illustrations shows the labels, decals
and plates as well as locations on each vehicle.
VEHICLE CODE DESIGNATIONS
JINTRODUCTION 1

²3-character sales code.
²3-digit numerical code.
²6-digit SEC code.
If there is not enough space left in the row for all
of the 6-digit SEC code (if used):
²The unused space will remain blank.
²The code will be listed in the next row.
The last nine positions of row 7 will contain a
2-digit code, when applicable, and a 6-digit gateline
serial number (same as the last 6 numbers of the
VIN).The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two
vehicle code plates are required, the last available
spaces on the first plate will be imprinted with the
letters CTD (for continued).
When a second vehicle code plate is necessary, the
first four spaces on each row will not be used because
of the plate overlap.
ENGINE AND TRANSMISSION/TRANSFER CASE
IDENTIFICATION
When required, refer to Group 9, Engines for all
engine identification data. Refer to Group 21, Trans-
missions for all transmission/transfer case identifica-
tion data.
MAJOR COMPONENT IDENTIFICATION
When required, refer to the applicable service infor-
mation group for major component identification
data.
VEHICLE DIMENSION DATA
The vehicle dimension data charts list the exterior
and interior dimensions for each type of Jeep vehicle.
VEHICLE LOAD DATA
The Vehicle Load Data chart lists the following in-
formation:
²Gross vehicle weight rating (GVWR).
²Gross axle weight ratings (GAWR).
²Cargo weight.
²Passenger weight for each Jeep type/body style.
TRAILER TOWING SPECIFICATIONS
The Trailer Towing Specification chart provide:
²Minimum Vehicle requirements.
²The maximum trailer tongue weight.
²The maximum trailer weight.
²The maximum combined weight of the trailer/load/
towing vehicle with a specific engine/transmission/
axle combination.
INTERNATIONAL VEHICLE CONTROL AND DISPLAY
SYMBOLS
Most of the graphic symbols illustrated in the fol-
lowing chart are used to identify various instrument
controls and displays.
Fig. 2 Vehicle Code Plate
VEHICLE CODE DECODING
JINTRODUCTION 5

ANTENNA........................8F-2,8F-5
ANTENNA, POWER; RADIO (XJ-RHD) . . . 8W-47-1
ANTENNA REMOVE/INSTALL - XJ.........8F-8
ANTENNA REMOVE/INSTALL - YJ........8F-10
ANTILOCK BRAKES (ABS)................5-1
ANTILOCK BRAKING MODE, ABS
OPERATION IN.......................5-36
ANTILOCK ECU AND HCU DIAGNOSIS......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-169
APPLICATION, TRANSMISSION..........21-67
APPLICATIONÐXJ VEHICLES, BULB......8L-18
APPLICATIONÐYJ VEHICLES, BULB......8L-32
APPLIQUEÐXJ, QUARTER WINDOW.....23-25
APPLIQUEÐYJ, RADIATOR GRILLE.....23-104
APRONSÐYJ, FENDER SPLASH........23-115
ARM, LOWER SUSPENSION.............2-13
ARM, PITMAN..................19-17,19-20
ARM REMOVE/INSTALL, LIFTGATE
WIPER.............................8K-17
ARM REMOVE/INSTALL, WINDSHIELD
WIPER.............................8K-17
ARM, UPPER SUSPENSION.............2-12
ARMING/DISARMING MECHANISM;
RESTRAINT SYSTEMS.................8M-2
ARMING/DISARMING MECHANISM;
STEERING..........................19-48
ARMS AND PUSH RODS, ROCKER....9-23,9-65
ASH RECEIVER TRAY LAMPÐXJ, I/P.....23-80
ASSEMBLY....................19-63,19-71
ASSEMBLY AND ADJUSTMENT, VALVE
BODY.............................21-153
ASSEMBLY, CALIPER...................5-50
ASSEMBLY, COMPRESSOR CLUTCH......24-20
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-38
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-21
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE...........................2-46
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES..........................3-29
ASSEMBLY, FUEL RAIL................14-62
ASSEMBLY, GEAR....................19-43
ASSEMBLY, IMPACT SENSOR/INFLATOR . . . 8M-2
ASSEMBLY, PINION MEASUREMENT.......3-22
ASSEMBLY REMOVE/INSTALL, CLUSTER . . 8E-17,
8E-35
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG..............................19-29
ASSEMBLY REPLACEMENT, COLUMN.....19-52
ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE AXLE; FRONT
SUSPENSION AND AXLE................2-23
ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE AXLE; REAR
SUSPENSION AND AXLES...........3-14,3-31
ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE AXLE; FRONT
SUSPENSION AND AXLE................2-24
ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE AXLE; REAR
SUSPENSION AND AXLES...............3-14
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION......21-155
ASSEMBLY, TRANSFER CASE
....21-294,21-319
ASSEMBLY/INSTALLATION, PINION GEAR
. . 2-42
ASSEMBLYÐXJ VEHICLES, ENGINE
. . . 9-18,9-59
ASSEMBLYÐYJ VEHICLES, ENGINE
. . . 9-20,9-62
ASSIST HANDLEÐXJ
.................23-89
ASSIST HANDLEÐYJ, FULL-METAL
DOOR
............................23-136
AUTO SHUTDOWN (ASD) RELAYÐPCM
OUTPUT
............................14-26
AUTOMATIC BELT TENSIONERÐXJ
MODELS WITH RIGHT HAND DRIVE
.......7-42
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (XJ)
................8W-30-1
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (YJ)
................8W-30-1
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL/IGNITION (XJ-RHD)
............8W-30-1
AUTOMATIC SHUTDOWN (ASD) RELAY;
FUEL SYSTEM
.......................14-59
AUTOMATIC SHUTDOWN (ASD) RELAY;
IGNITION SYSTEMS
..............8D-17,8D-1AUTOMATIC SHUTDOWN (ASD) RELAY
TEST...............................8D-6
AUTOMATIC SHUTDOWN (ASD) RELAY
TESTING...........................14-46
AUTOMATIC SHUTDOWN (ASD)
SENSEÐPCM INPUT..................14-21
AUTOMATIC TRANSMISSION............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-67
AUTOMATIC TRANSMISSION, AW-4.....21-165
AUTOMATIC TRANSMISSION SHIFTER/
IGNITION INTERLOCK MECHANISM......19-55
AUXILIARY ELECTRIC COOLING FANÐXJ
MODELS WITH 4.0L 6-CYLINDER
ENGINE.............................7-35
AW-4 ACCUMULATOR COMPONENT
IDENTIFICATION....................21-342
AW-4 AUTOMATIC TRANSMISSION......21-165
AW-4 BUSHING AND PISTON
CLEARANCE........................21-339
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-341
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-338
AW-4 GENERAL SPECIFICATIONS.......21-337
AW-4 IN-VEHICLE SERVICE............21-182
AW-4 OIL PUMP WEAR LIMITS........21-338
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-340
AW-4 TORQUE SPECIFICATIONS........21-344
AW-4 TRANSMISSION DIAGNOSIS......21-176
AW-4 TRANSMISSION OVERHAUL......21-201
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-198
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-343
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-341
AWAY, PEDAL FALLS....................5-5
AX 15 MANUAL TRANSMISSION........21-33
AX 4/5 MANUAL TRANSMISSION.........21-1
AXLE (2WD), MODEL 30 AXLE AND
TUBE...............................2-22
AXLE, 8 1/4......................3-30,3-51
AXLE ALIGNMENT, REAR...............3-10
AXLE AND TUBE AXLE (2WD), MODEL
30 .................................2-22
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT
SUSPENSION AND AXLE................2-23
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-14,3-31
AXLE ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE; FRONT
SUSPENSION AND AXLE................2-24
AXLE ASSEMBLY REPLACEMENTÐYJ
VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-14
AXLE BUSHING REPLACEMENT......2-12,2-34
AXLE, FRONT DRIVE....................2-3
AXLE, MODEL 30.....................2-49
AXLE, MODEL 30 FRONT...............2-49
AXLE, MODEL 35.................3-13,3-51
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE..........2-18
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-9
AXLE SHAFT
.........................3-16
AXLE SHAFT, HUB BEARING
.............2-25
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER
..............................2-35
AXLE SHAFT SEAL AND BEARING
........3-17
AXLE SHAFT, SEAL AND BEARING
SERVICE
............................3-32
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE
................2-49
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES
...............3-51
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT
.........................2-27
AXLES
...............................3-1
AXLES, FRONT AND REAR
..............0-24
AXLE/SHIFT MOTOR DIAGNOSIS
(CONT'D), DISCONNECT
................2-30
AXLE/SHIFT MOTOR DIAGNOSIS,
DISCONNECT
.........................2-29BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND
AXLE...............................2-45
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-27
BACK-UP LAMPS; REAR LIGHTING (XJ) . 8W-51-1
BACK-UP LAMPS; REAR LIGHTING
(XJ-RHD).........................8W-51-1
BACK-UP LAMPS; REAR LIGHTING (YJ) . 8W-51-1
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENTÐXJ........8L-12
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENTÐYJ........8L-28
BALANCE, TIRE AND WHEEL............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-341
BALL STUD REPLACEMENTÐXJ,
LIFTGATE SUPPORT ROD..............23-63
BALL STUDS, STEERING KNUCKLE.......2-32
BAR, STABILIZER; FRONT SUSPENSION
AND AXLE.......................2-11,2-15
BAR, STABILIZER; REAR SUSPENSION
AND AXLES...........................3-5
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-11,2-15
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-8
BARÐXJ, SOUND....................23-94
BARÐYJ, SPORT...................23-132
BARRIERÐXJ, CARGO...............23-101
BASE COAT/CLEAR COAT FINISH.........23-158
BATTERY; BATTERY/STARTER/
GENERATOR SERVICE..................8B-1
BATTERY; BATTERY/STARTING/
CHARGING SYSTEMS DIAGNOSTICS......8A-2
BATTERY; LUBRICATION AND
MAINTENANCE.......................0-20
BATTERY CHARGING...................8A-7
BATTERY CHARGING TIME TABLE........8A-8
BATTERY CLASSIFICATIONS AND
RATINGS...........................8A-23
BATTERY DIAGNOSIS..................8A-4
BATTERY FEED; FUEL/IGNITION (XJ) . . . 8W-30-1
BATTERY FEED; FUEL/IGNITION (YJ) . . . 8W-30-2
BATTERY FEED; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
BATTERY RATINGS....................8A-3
BATTERY REMOVE/INSTALL.............8B-1
BATTERY SPECIFICATIONS; BATTERY/
STARTER/GENERATOR SERVICE..........8B-8
BATTERY SPECIFICATIONS; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS.......................8A-23
BATTERY TRAYÐXJ..................23-14
BATTERY TRAYÐYJ.................23-110
BATTERY VOLTAGEÐPCM INPUT........14-21
B/C-PILLAR AND LIFTGATE PILLAR TRIM
COVERSÐXJ........................23-88
BEARING AND AXLE SHAFT, HUB.........2-25
BEARING, AXLE SHAFT SEAL............3-17
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL..............0-28
BEARING NOISE, GEAR; FRONT
SUSPENSION AND AXLE................2-18
BEARING NOISE, GEAR; REAR
SUSPENSION AND AXLES................3-9
BEARING REPLACEMENT, PILOT..........6-12
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-34
BEARING REPLACEMENT, RELEASE.......6-11
BEARING SERVICE, AXLE SHAFT, SEAL....3-32
BEARINGS, CRANKSHAFT MAIN......9-45,9-87
BEARINGS, FRONT WHEEL..............0-28
BELT, ACCESSORY DRIVE...............0-21
BELT DIAGNOSIS......................7-38
BELT INDICATOR WARNING LAMP, SEAT;
INSTRUMENT CLUSTER (XJ).........8W-40-2
BELT INDICATOR WARNING LAMP, SEAT;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
BELT SCHEMATICS....................7-38
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE
..............................7-40
BELT SERVICEÐXJ MODELS WITH
RIGHT HAND DRIVE
...................7-42
BELT SWITCH, DRIVER'S SEAT
......8U-1,8U-3
BELT TENSION, DRIVE
.................7-45
BELT TENSION SPECIFICATIONS
..........7-38
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

BELT TENSIONERÐXJ MODELS WITH
RIGHT HAND DRIVE, AUTOMATIC........7-42
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD) MODELS.................7-45
BELT TENSIONÐRIGHT HAND DRIVE
(RHD)..............................7-38
BELT/BUCKLEÐXJ, FRONT SHOULDER . . . 23-90
BELT/BUCKLEÐXJ, REAR SHOULDER/
LAP ...............................23-91
BELTLINE SEALÐYJ.................23-142
BELTS, ENGINE ACCESSORY DRIVE.......7-38
BELTSÐYJ, FRONT SHOULDER........23-154
BELTSÐYJ, REAR SHOULDER.........23-154
BENCH BLEEDING, MASTER CYLINDER....5-21
BENCH, GEAR ADJUSTMENTS ON.......19-44
BENCH SEATÐYJ, REAR..............23-153
BEZELÐXJ, INSTRUMENT CLUSTER.....23-80
BEZELÐYJ, INSTRUMENT CLUSTER....23-151
BIN REMOVE/INSTALL, SUNGLASSES
STORAGE...........................8C-7
BLADE REMOVE/INSTALL, WINDSHIELD
WIPER.............................8K-17
BLEEDING, MASTER CYLINDER BENCH....5-21
BLEEDING RECOMMENDATIONS, BRAKE . . . 5-10
BLEEDING (WITH ABS BRAKES), BRAKE . . . 5-11
BLEEDING (WITH STANDARD BRAKES),
BRAKE..............................5-11
BLEEDINGÐBRAKELINES AND HOSES,
BRAKE FLUIDÐBRAKE.................5-10
BLOCK, CYLINDER................9-49,9-91
BLOCK HEATER, ENGINE................7-44
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-53
BLOWER MOTOR; AIR CONDITIONING/
HEATER (XJ)......................8W-42-1
BLOWER MOTOR; AIR CONDITIONING/
HEATER (XJ-RHD)..................8W-42-1
BLOWER MOTOR; HEATING AND AIR
CONDITIONING......................24-17
BLOWER MOTOR, A/C.................24-35
BLOWER MOTOR, A/C-HEATER; AIR
CONDITIONING/HEATER (YJ).........8W-42-2
BLOWER MOTOR (HEATING)...........24-33
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-31
BLOWER MOTOR SWITCH.............24-16
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-32
BLOWER MOTOR/FAN REPLACEMENT....24-24
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-153
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-341
BODY CODE LETTERS, JEEP..............5-2
BODY LUBRICANT SPECIFICATIONS.......0-33
BODY OVERHAUL, TRANSMISSION
VALVE ............................21-250
BODY REMOVAL, TRANSMISSION VALVE . 21-186
BODY REMOVAL, VALVE..............21-104
BODY SERVICE INFORMATION, GENERAL . . 23-1
BODY SERVICE, VALVE...............21-104
BODY SIDE MOLDING/CLADDINGÐXJ....23-20
BODY SIDE STEP MOLDINGÐYJ.......23-115
BODY SOLENOIDS, TRANSMISSION
VALVE ............................21-184
BODY STRIPES/DECALSÐXJ...........23-21
BODY STRIPES/DECALSÐYJ..........23-116
BODY, THROTTLE...............14-33,14-64
BOLT IDENTIFICATION..............Intro.-14
BOLT STRENGTH..................Intro.-15
BOOSTER CHECK VALVE TEST, POWER.....5-9
BOOSTER INSTALLATION (XJ WITH
ABS), POWER BRAKE..................5-27
BOOSTER INSTALLATION (XJ WITHOUT
ABS), POWER BRAKE..................5-30
BOOSTER INSTALLATION (YJ), POWER
BRAKE..............................5-30
BOOSTER, MASTER CYLINDER/POWER
BRAKE
..............................5-34
BOOSTER OPERATION, POWER BRAKE
....5-23
BOOSTER REMOVAL (XJ WITH ABS),
POWER BRAKE
.......................5-24
BOOSTER REMOVAL (XJ WITHOUT ABS),
POWER BRAKE
.......................5-29
BOOSTER REMOVAL (YJ), POWER
BRAKE
..............................5-30BOOSTER TEST, MASTER CYLINDER/
POWER..............................5-8
BOOSTER VACUUM TEST, POWER.........5-9
BOOSTERÐBRAKE PEDALÐ
BRAKELIGHT SWITCH, POWER BRAKE....5-22
BORES, HONING CYLINDER..............9-2
BOX LAMP, GLOVE; INTERIOR LIGHTING
(XJ).............................8W-44-1
BOX LAMP, GLOVE; INTERIOR LIGHTING
(XJ-RHD).........................8W-44-1
BOXÐYJ, GLOVE...................23-152
BRACKET REPLACEMENTÐXJ, INTERIOR
REARVIEW MIRROR SUPPORT..........23-68
BRACKETÐYJ, REARVIEW MIRROR
RETAINING........................23-144
BRACKETSÐXJ, SPARE TIRE/WHEEL
HOLDDOWN AND FLOOR..............23-98
BRAKE ADJUSTMENT, DRUM............5-57
BRAKE BLEEDING RECOMMENDATIONS....5-10
BRAKE BLEEDING (WITH ABS BRAKES)....5-11
BRAKE BLEEDING (WITH STANDARD
BRAKES)............................5-11
BRAKE BOOSTER INSTALLATION (XJ
WITH ABS), POWER...................5-27
BRAKE BOOSTER INSTALLATION (XJ
WITHOUT ABS), POWER................5-30
BRAKE BOOSTER INSTALLATION (YJ),
POWER.............................5-30
BRAKE BOOSTER, MASTER CYLINDER/
POWER.............................5-34
BRAKE BOOSTER OPERATION, POWER....5-23
BRAKE BOOSTER REMOVAL (XJ WITH
ABS), POWER........................5-24
BRAKE BOOSTER REMOVAL (XJ
WITHOUT ABS), POWER................5-29
BRAKE BOOSTER REMOVAL (YJ),
POWER.............................5-30
BRAKE BOOSTERÐBRAKE PEDALÐ
BRAKELIGHT SWITCH, POWER...........5-22
BRAKE CABLE TENSIONER ADJUSTMENT
(XJ/YJ), PARKING.....................5-69
BRAKE CABLE TENSIONER
REPLACEMENT (XJ), PARKING...........5-66
BRAKE CHECK, PRELIMINARY............5-4
BRAKE COMPONENTS...................5-1
BRAKE DIAGNOSIS, ABS.................5-3
BRAKE DIAGNOSIS, SERVICE.............5-4
BRAKE DRUM REFINISHING.............5-58
BRAKE FLUID CONTAMINATION.......5-10,5-7
BRAKE FLUID LEVEL...................5-10
BRAKE FLUID, RECOMMENDED..........5-10
BRAKE FLUID/LUBRICANTS/CLEANING
SOLVENTS............................5-2
BRAKE FLUIDÐBRAKE BLEEDINGÐ
BRAKELINES AND HOSES...............5-10
BRAKE FRONT CABLE REPLACEMENT
(YJ), PARKING........................5-67
BRAKE HANDLE COVERÐXJ, PARKING . . . 23-94
BRAKE LEVER INSTALLATION (XJ WITH
FULL CONSOLE), PARKING..............5-64
BRAKE LEVER INSTALLATION (XJ WITH
MINI CONSOLE), PARKING..............5-63
BRAKE LEVER INSTALLATION (XJ
WITHOUT CONSOLE), PARKING..........5-65
BRAKE LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING..................5-63
BRAKE LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING..................5-62
BRAKE LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING
..................5-64
BRAKE MALFUNCTIONS, DIAGNOSING
PARKING
.............................5-8
BRAKE NOISE
.........................5-7
BRAKE OPERATION, PARKING
...........5-60
BRAKE OVERHAUL, SECOND
..........21-241
BRAKE PACK REQUIREMENTS, AW-4
CLUTCH
...........................21-341
BRAKE PEDAL BUSHINGS, CLUTCH
.......0-22
BRAKE PEDAL INSTALLATION
............5-31
BRAKE PEDAL INSTALLATION (YJ),
PARKING
............................5-66
BRAKE PEDAL REMOVAL
...............5-31
BRAKE PEDAL REMOVAL (YJ), PARKING
. . . 5-66
BRAKE PEDAL TRAVEL SENSOR;
ANTI-LOCK BRAKES (YJ)
............8W-32-1
BRAKE PISTON AND TRANSMISSION
CASE OVERHAUL, FIRST-REVERSE
......21-247BRAKE REAR CABLE REPLACEMENT
(XJ), PARKING........................5-67
BRAKE REAR CABLE REPLACEMENT
(YJ), PARKING........................5-68
BRAKE ROTOR REFINISHING, DISC.......5-53
BRAKE ROTOR RUNOUT, DISC...........5-52
BRAKE ROTOR THICKNESS, DISC........5-52
BRAKE SAFETY PRECAUTIONS............5-2
BRAKE SWITCH......................14-59
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
BRAKE SWITCH INPUT; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
BRAKE SWITCH INPUT; FUEL/IGNITION
(XJ).............................8W-30-5
BRAKE SWITCH INPUT; FUEL/IGNITION
(YJ).............................8W-30-5
BRAKE SWITCH INPUT; FUEL/IGNITION
(XJ-RHD).........................8W-30-5
BRAKE SWITCH, PARKING..............5-68
BRAKE SWITCHÐPCM INPUT..........14-22
BRAKE SYSTEM, POWER...............0-30
BRAKE TORQUE SPECIFICATIONS.........5-70
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-2
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-2
BRAKE WARNING LAMP; INSTRUMENT
CLUSTER (YJ)......................8W-40-2
BRAKE WARNING LIGHTS................5-1
BRAKELIGHT SWITCH ADJUSTMENT......5-32
BRAKELIGHT SWITCH INSTALLATION......5-32
BRAKELIGHT SWITCH REMOVAL.........5-32
BRAKELINE CHARTS...................5-12
BRAKELINES AND HOSES...............5-12
BRAKELINING, CONTAMINATED...........5-7
BRAKELINING MATERIAL................5-1
BRAKES (ABS), ANTILOCK...............5-1
BRAKES, DISC........................5-45
BRAKES DO NOT HOLD AFTER DRIVING
THROUGH DEEP WATER PUDDLES........5-7
BRAKES, DRUM......................5-55
BRAKES, PARKING....................5-60
BRAKESHOE INSTALLATION, DISC........5-47
BRAKESHOE INSTALLATION, DRUM.......5-55
BRAKESHOE REMOVAL, DISC............5-46
BRAKESHOE REMOVAL, DRUM...........5-55
BRAKING MODE, ABS OPERATION IN
ANTILOCK...........................5-36
BRAKING MODE, ABS OPERATION IN
NORMAL............................5-35
BREAK-IN, ENGINE....................0-15
BRUSH GUARDÐXJ...................23-3
BUCKET SEAT CUSHION AND COVERÐ
XJ ................................23-81
BUCKET SEAT PLATFORMÐXJ..........23-82
BUCKET SEATBACK COVER AND
FRAMEÐXJ.........................23-81
BUCKET SEATSÐXJ, FRONT............23-81
BUCKET SEATSÐYJ.................23-153
BULB APPLICATIONÐXJ VEHICLES......8L-18
BULB APPLICATIONÐYJ VEHICLES......8L-32
BULB REMOVE/INSTALL, READING/
COURTESY LAMP.....................8C-8
BULB REPLACEMENTÐXJ, BACK-UP/
REAR TURN SIGNAL/TAIL LAMP.........8L-12
BULB REPLACEMENTÐXJ, FRONT
PARK/TURN SIGNAL LAMP..............8L-9
BULB REPLACEMENTÐXJ, HEADLAMP....8L-7
BULB REPLACEMENTÐXJ, SIDE
MARKER LAMP......................8L-10
BULB REPLACEMENTÐXJ, UNDERHOOD
LAMP..............................8L-13
BULB REPLACEMENTÐYJ, BACK-UP/
REAR TURN SIGNAL/TAIL LAMP.........8L-28
BULB REPLACEMENTÐYJ, FRONT
PARK/TURN SIGNAL LAMP.............8L-25
BULB REPLACEMENTÐYJ, HEADLAMP . . . 8L-23
BULB REPLACEMENTÐYJ, SIDE
MARKER LAMP
......................8L-25
BULB REPLACEMENTÐYJ, UNDERHOOD
LAMP
..............................8L-29
BULB REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP
.........8L-31
BUMPER, FRONT
.................13-16,13-5
BUMPER, REAR
..................13-16,13-8
JINDEX 3
Description Group-Page Description Group-Page Description Group-Page