power steering fluid JEEP CHEROKEE 1995 Service Owner's Guide

PITMAN SHAFT AND SIDE COVER REPLACEMENT
REMOVE
(1) Remove steering gear from vehicle. Refer to
Power Steering Gear Replacement in this section.
(2) Remove pitman arm from steering gear. Refer
to Pitman Arm Removal in the Steering Linkage sec-
tion.
(3) Rotate stub shaft back and forth to drain power
steering fluid.
DISASSEMBLE
²Clean exposed end of pitman shaft and housing.
²Clean pitman shaft spline with a wire brush.
(1) Remove preload adjuster nut.
(2) Rotate stub shaft with socket to center gear.
Remove side cover bolts.
(3) Remove side cover, gasket and pitman shaft as
an assembly.
(4) Remove pitman shaft from the side cover (Fig.
15).
ASSEMBLE
(1) Install pitman shaft to side cover by screwing
shaft in until it fully seats to side cover.
(2) Install preload adjuster nut.Do not tighten
nut until after pitman shaft adjustment has
been made.(3) Install gasket to side cover and bend tabs
around edges of side cover.
(4) Install pitman shaft assembly and side cover to
housing.
(5) Install side cover bolts and tighten to 60 Nzm
(44 ft. lbs.).
(6) Adjust pitman shaft, refer to Over-Center Ad-
justment.
INSTALL
(1) Install steering gear. Refer to Power Steering
Gear Replacement in this section.
(2) Install pitman arm onto steering gear. Refer to
Steering Linkage in this Group.
HOUSING END PLUG
REMOVE
(1) Remove steering gear from vehicle. Refer to
Power Steering Gear Replacement in this section.
(2) Remove pitman arm from steering gear. Refer
to Steering Linkage in this Group.
(3) Rotate stub shaft back and forth to drain power
steering fluid.
DISASSEMBLE
²Rotate stub shaft back and forth to drain fluid
(1) Rotate retaining ring until one end is under the
hole in the housing. Unseat and force ring from
groove (Fig. 16).
(2) Rotate stub shaft slowly COUNTER-CLOCK-
WISE to remove end plug out from housing (Fig. 17).
Fig. 15 Side Cover and Pitman Shaft
Fig. 16 End Plug Retaining Ring
19 - 28 STEERINGJ

CAUTION: Do not turn stub shaft any farther than
necessary. The recirculating balls will drop out of
the rack piston circuit and fall inside the rack pis-
ton chamber.
(3) Remove O-ring seal (Fig. 17).
ASSEMBLE
²Lubricate O-ring seal with power steering fluid
(1) Install O-ring into housing.
(2) Install plug, tap lightly with a plastic mallet to
seat it.
(3) Install retaining ring with open end 25 mm (1
inch) from access hole (Fig. 18).
INSTALL
(1) Install steering gear. Refer to Power Steering
Gear Replacement in this section.(2) Install pitman arm onto steering gear. Refer to
Steering Linkage in this Group.
ADJUSTER PLUG ASSEMBLY REPLACEMENT
REMOVE
(1) Remove steering gear from vehicle. Refer to
Power Steering Gear Replacement in this section.
DISASSEMBLE
(1) Remove adjuster plug lock nut from housing.
(2) Remove adjuster plug from housing with Span-
ner Wrench C-4381 (Fig. 19).
(3) Remove thrust washer bearing retainer from
adjuster plug with screwdriver (Fig. 20).
Fig. 17 End Plug Components
Fig. 18 Installing The Retaining Ring
Fig. 19 Remove/Install Adjustment Plug
Fig. 20 Remove Retainer
JSTEERING 19 - 29

DISASSEMBLE
(1) Remove adjuster plug, refer to Adjuster Plug
Assembly Replacement.
(2) Remove stub shaft and valve assembly (Fig.
25).
(3) Remove stub shaft from valve assembly, if nec-
essary.
²Tap stub shaft lightly on a block of wood to loosen
shaft cap
²Pull cap and valve body and disengage stub shaft
pin from hole in valve body (Fig. 26).
(4) Remove valve assembly if necessary.
²Remove valve spool by pulling and rotating from
valve body (Fig. 27).
²Remove valve spool O-ring seal²Remove valve body teflon rings and O-ring seals
(Fig. 28).
ASSEMBLE
(1) Install valve spool O-ring seal to valve spool.
(2) Lubricate valve spool and O-ring seal with
power steering fluid.
(3) Install valve spool to valve body by pushing
and rotating. Hole in valve spool for stub pin must be
accessible from opposite end of valve body.
(4) Assemble stub shaft to valve spool, if necessary
and insert pin (Fig. 29).
²Notch in stub shaft cap MUST fully engage valve
body pin and seat against valve body shoulder.
(5) Install O-ring seals and teflon rings to valve
body.
Fig. 24 Tighten Lock Nut
Fig. 25 Bearing, Worm and Valve Assembly
Fig. 26 Remove and Install Stub Shaft
Fig. 27 Remove and Install Spool
JSTEERING 19 - 31

(6) Lubricate O-ring seals and teflon rings with
power steering fluid.
(7) Install stub shaft and valve assembly to worm
shaft, fitting on worm shaft to slot in the valve as-
sembly.
(8) Adjust Thrust Bearing Preload Adjustment and
Over-Center Adjustment. Refer to Steering Gear Ad-
justments in this section.
INSTALL
(1) Install steering gear. Refer to Power Steering
Gear Replacement in this section.
RACK PISTON AND WORM SHAFT REPLACEMENT
REMOVE
(1) Remove steering gear from vehicle. Refer to
Power Steering Gear Replacement in this section.
DISASSEMBLE
(1) Remove pitman shaft and side cover. Refer to
Side Cover and Pitman Shaft Replacement in this
section.
(2) Remove housing plug end. Refer to Housing
End Plug Replacement in this section.
(3) Turn stub shaft COUNTERCLOCKWISE until
the rack piston begins to come out of the housing.
(4) Remove rack piston plug (Fig. 30).
(5) Insert Arbor C-4175 into bore of rack piston
(Fig. 31). Hold tool tightly against worm shaft while
turning the stub shaft COUNTERCLOCKWISE.
²The rack piston will be forced onto the tool and
hold the rack piston balls in place.
(6) Remove the rack piston, rack balls, and tool to-
gether from housing.
(7) Remove valve. Refer to Valve Replacement in
this section.
(8) Remove worm shaft.
(9) Remove thrust bearing and races.
(10) Remove tool from rack piston.
(11) Remove rack piston balls.
(12) Remove screws, clamp and ball guide.
(13) Remove teflon ring and O-ring seal (Fig. 32).
Fig. 28 Remove and Install Valve Seals
Fig. 29 Stub Shaft Installation
Fig. 30 Remove and Install Rack Piston End Plug
19 - 32 STEERINGJ

CLEAN AND INSPECTION
(1) Wash all components in clean solvent and dry
with compressed air.
(2) Check for scores, nicks or burrs on the rack pis-
ton finished surface. Slight wear is normal on the
worm gear surfaces.
ASSEMBLE
(1) Install O-ring seal and teflon ring and lubricate
with power steering fluid.
(2) Install worm shaft to rack piston outside of
housing. Fully seat worm shaft to rack piston and
align worm shaft spiral groove with rack piston ball
guide hole (Fig. 33).
WARNING: MAKE SURE ALL RACK PISTON BALLS
ARE REINSTALLED IN THE RACK PISTON. IM-
PROPER INSTALLATION MAY RESULT IN PER-
SONAL INJURY.There are 24 balls in the rack piston circuit,
12 are black and 12 are silver (Chrome). The
black rack piston balls are smaller than the sil-
ver balls. THE BLACK AND SILVER BALLS
MUST BE INSTALLED ALTERNATELY INTO
THE RACK PISTON AND BALL GUIDE. This
procedure will maintain worm shaft preload.
(3) Lubricate and install rack piston balls through
return guide hole while turning wormshaft COUN-
TERCLOCKWISE.
(4) Install remaining balls to guide using grease or
petroleum jelly at each end to hold in place (Fig. 34).
(5) Install guide onto rack piston and return with
clamp and screws. Tighten screws to 58 Nzm (43 in.
lbs.) torque.
(6) Insert Arbor C-4175 into bore of rack piston.
Hold tool tightly against worm shaft while turning
Fig. 31 Remove and Install Rack Piston
Fig. 32 Remove and Install Seal on Rack Piston
Fig. 33 Installing Balls in Rack Piston
Fig. 34 Balls in the Return Guide
JSTEERING 19 - 33

STEERING RHD
GENERAL SERVICE PROCEDURE INFORMATION
Right hand drive service procedures and torque
specifications involving steering; linkage, gear and
column are the same as left hand drive vehicles ex-
cept where shown. Refer to appropriate service pro-
cedures regarding each component in the system.
The steering linkage consists of a pitman arm, drag
link, and tie rod. Adjustment sleeves are used on the
tie rod and drag link for toe and steering wheel
alignment (Fig. 1).
RECIRCULATING-BALL POWER STEERING GEARS
The steering gears can be adjusted and internally
serviced. The components CANNOT be interchanged
with those of a left hand drive vehicle.
The steering gear has a 17.5:1 ratio.
POWER STEERING PUMP
PRESSURE AND RETURN LINE
REPLACEMENT
Cap hose open ends and pump/steering gear fit-
tings to prevent entry of foreign material.
WARNING: POWER STEERING FLUID (AND PUMP
COMPONENTS) AND THE EXHAUST SYSTEM CAN
BE EXTREMELY HOT IF THE ENGINE HAS BEEN
RECENTLY OPERATING. DO NOT START THE EN-
GINE WITH ANY LOOSE OR DISCONNECTED
HOSES. DO NOT ALLOW THE LINES TO TOUCH A
HOT EXHAUST MANIFOLD.REMOVAL
(1) Place a drain pan under the pump and gear.
(2) Disconnect the pressure and return line from
the steering gear (Fig. 2, 3).
(3) Disconnect the pressure and return line from
the pump (Fig. 4). Drain the fluid from pump and
reservoir.
Fig. 1 RHD Steering Linkage
Fig. 2 Fluid Lines On Steering Gear
19 - 74 STEERINGJ

(4) Tighten fittings at pump and gear to 28 Nzm
(21 ft. lbs.) torque.
(5) After installation, add power steering fluid, in-
spect and test for fluid leaks.
PUMP REPLACEMENT
REMOVAL
(1) Remove and cap pressure and return lines from
pump. Refer to Pressure and Return Line Replace-
ment in this section.(2) Remove belt tension, turn tensioner clock-wise
and slip belt off pulley (Fig. 6).
(3) Remove the screws retaining front bracket and
pump to the rear bracket (Fig. 7, 8).
(4) Remove screws that attach the front bracket to
the rear bracket (Fig. 9).
(5) Remove pump from bracket.
To remove the rear bracket from engine, the air
conditioning compressor and bracket must be re-
moved first. Refer to Group 24, Heating and Air Con-
ditioning for removal procedures.
(6) Remove fan from pulley and hub on rear
bracket.
(7) Remove 4 screws attaching the rear bracket to
block (Fig. 10, 11).
(8) Remove bracket from engine.
Fig. 6 Belt Tensioner
Fig. 7 Pump Mounting Screw Removal/Installation
Fig. 8 Power Steering Pump Mounting
Fig. 9 Front Bracket
19 - 76 STEERINGJ

INSTALLATION
(1) Install the rear bracket to engine. Install
screws finger tight.
(2) Tighten front screws to 48 Nzm (35 ft. lbs.)
torque. Tighten side screw to 48 Nzm (35 ft. lbs.)
torque. It is important to torque the front screws
FIRST and the side screw LAST. This will prevent
the bracket from twisting or distorting.
(3) Install fan to pulley and hub. Tighten the nuts
to 27 Nzm (20 ft. lbs.) torque.
(4) Install air conditioning bracket and compressor
to engine. Refer to Group 24, Heating and Air Condi-
tioning for installation procedures.(5) Loose assemble screws through front bracket,
pump and into rear bracket.
(6) Install screws that attach the front bracket to
the rear bracket (Fig. 8). Tighten the screws to 27
Nzm (20 ft. lbs.) torque (Fig. 7).
(7) Install belt, turn tensioner clockwise and slip
belt onto pulley (Fig. 6).
(8) Install pressure and return lines to pump. Re-
fer to Pressure and Return Line Replacement in this
section.
(9) After installation, add power steering fluid, in-
spect and test for fluid leaks. Refer to Power Steering
PumpÐInitial Operation.
Fig. 11 Rear Bracket (Side View)Fig. 10 Rear Bracket (Front View)
JSTEERING 19 - 77

CLUSTER GROUND; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-2
CLUSTER ILLUMINATION LAMPS . . 8E-16,8E-26,
8E-34,8E-4
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
CLUSTER, INSTRUMENT; INSTRUMENT
CLUSTER (YJ).....................8W-40-1
CLUSTER (LHD), HIGH-LINE GAUGE.......8E-9
CLUSTER (LHD), TELL-TALE............8E-10
CLUSTER, LOW-LINE GAUGE............8E-8
CLUSTER, MAIN.....................8E-30
CLUSTERS, INSTRUMENT..........8E-24,8E-1
CLUTCH, A/C COMPRESSOR............24-15
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-341
CLUTCH AND BRAKE PEDAL BUSHINGS . . . 0-22
CLUTCH ASSEMBLY, COMPRESSOR......24-20
CLUTCH COMPONENT LUBRICATION......6-10
CLUTCH COMPONENTS..................6-1
CLUTCH, COMPRESSOR...............24-16
CLUTCH CONTAMINATION...............6-3
CLUTCH COVER AND DISC
INSTALLATION........................6-10
CLUTCH COVER AND DISC REMOVAL.....6-10
CLUTCH COVER AND DISC RUNOUT.......6-3
CLUTCH DIAGNOSIS.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4 .............................21-338
CLUTCH FLUID LEVEL..................6-14
CLUTCH HOUSING MISALIGNMENT........6-4
CLUTCH HOUSING REPLACEMENT........6-13
CLUTCH HYDRAULIC LINKAGE
INSTALLATION........................6-14
CLUTCH HYDRAULIC LINKAGE REMOVAL . . 6-13
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR................21-199
CLUTCH LINKAGE FLUID.................6-1
CLUTCH MASTER CYLINDER............0-22
CLUTCH MISALIGNMENT................6-3
CLUTCH OPERATION....................6-2
CLUTCH OVERHAUL, DIRECT..........21-228
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR...................21-218
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1 ONE-WAY....................21-238
CLUTCH PEDAL INSTALLATION..........6-15
CLUTCH PEDAL REMOVAL..............6-15
CLUTCH RELAY, A/C COMPRESSOR . 24-15,24-16
CLUTCH RELAY, AIR CONDITIONING
(A/C)..............................14-58
CLUTCH RELAY TEST, TORQUE
CONVERTER........................14-48
CLUTCH RELAY, TORQUE CONVERTER....14-65
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING (A/C)..................14-26
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER........................14-29
CLUTCH SAFETY PRECAUTIONS..........6-10
CLUTCH SERVICE
.....................6-10
CLUTCH SWITCH, FIN SENSING
CYCLING
......................24-15,24-31
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; FUEL/IGNITION
(XJ)
.............................8W-30-4
CLUTCH (TCC) SOLENOID AND RELAY,
TORQUE CONVERTER; TRANSMISSION
CONTROLS (YJ)
...................8W-31-1
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L ENGINE ONLY, TORQUE
CONVERTER; TRANSMISSION
CONTROLS (XJ)
...................8W-31-1
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-125
CODE DECODING, VEHICLE
...........Intro.-5
CODE DESIGNATIONS, VEHICLE
........Intro.-1
CODE (DTC), DIAGNOSTIC TROUBLE
.....14-54
CODE, GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-22
CODE IDENTIFICATION, WIRE; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)
...............................8W-1
CODE PLATE, VEHICLE
...............Intro.-4
CODE, SPEED CONTROL DIAGNOSTIC
TROUBLE
...........................8H-5CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES.......Intro.-1
COIL, EVAPORATOR..................24-30
COIL, IGNITION; FUEL SYSTEM.........14-62
COIL, IGNITION; FUEL/IGNITION (XJ) . . . 8W-30-2
COIL, IGNITION; FUEL/IGNITION (YJ) . . . 8W-30-2
COIL, IGNITION; IGNITION SYSTEMS....8D-22,
8D-4,8D-9
COIL, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
COIL RESISTANCE, IGNITION............8D-9
COIL SPRING........................2-14
COILÐPCM OUTPUT, IGNITION.........14-28
COLD CRANKING SPECIFICATIONS, 2.5L
STARTING SYSTEM...................8A-23
COLD CRANKING SPECIFICATIONS, 4.0L
STARTING SYSTEM...................8A-23
COLUMN ASSEMBLY REPLACEMENT.....19-52
COLUMN COMPONENT SERVICE........19-54
COLUMN GENERAL SERVICEÐXJ,
STEERING..........................19-47
COLUMN, NON-TILT STEERING..........19-60
COLUMN REPLACEMENT..............19-58
COLUMN, TILT STEERING..............19-66
COLUMNÐXJ, STEERING..............19-78
COLUMNÐYJ, STEERING.........19-58,19-78
COMBINATION BUZZER; INTERIOR
LIGHTING (YJ)....................8W-44-1
COMBINATION FLASHER; TURN SIGNALS
(XJ).............................8W-52-1
COMBINATION VALVE..................5-34
COMBINATION VALVE INSTALLATION
(WITH ABS), MASTER CYLINDER.........5-20
COMBINATION VALVE REMOVAL (WITH
ABS), MASTER CYLINDER..............5-17
COMBINATION VALVE REPLACEMENT
(NON-ABS)..........................5-16
COMBUSTION PRESSURE LEAKAGE
TEST, CYLINDER.......................9-6
COMBUSTION PRESSURE LEAKAGE
TEST DIAGNOSIS, CYLINDER.............9-7
COMFORT SWITCH, TRANSMISSION;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
COMPASS...........................8C-1
COMPASS/DISPLAY SELF-DIAGNOSTIC
TEST...............................8C-2
COMPASS/THERMOMETER DIAGNOSIS....8C-4
COMPENSATION, CALIPER OPERATION
AND WEAR..........................5-45
COMPONENTSÐYJ, EVAPORATIVE
HOUSING............................24-6
COMPONENTSÐYJ, INSTRUMENT
PANEL............................23-152
COMPONENTSÐYJ VEHICLES, BODY....23-102
COMPRESSION PRESSURE TEST,
CYLINDER............................9-5
COMPRESSOR.......................24-19
COMPRESSOR, A/C; AIR CONDITIONING/
HEATER (YJ)......................8W-42-2
COMPRESSOR, AIR-CONDITIONER........0-21
COMPRESSOR CLUTCH...............24-16
COMPRESSOR CLUTCH, A/C............24-15
COMPRESSOR CLUTCH ASSEMBLY......24-20
COMPRESSOR CLUTCH RELAY, A/C . 24-15,24-16
COMPRESSOR SERVICE...............24-19
CONDENSER, A/C
....................24-34
CONDENSER FILTER DRIERÐ2.5L
ENGINES
...........................24-27
CONDENSERÐ4.0L ENGINES
...........24-28
CONDITION, CHECKING FLUID LEVEL
....21-182
CONDITIONING (A/C) CLUTCH RELAY,
AIR
...............................14-58
CONDITIONING (A/C) CLUTCH
RELAYÐPCM OUTPUT, AIR
............14-26
CONDITIONING (A/C) CONTROLSÐPCM
INPUT, AIR
.........................14-21
CONDITIONING, AIR
..................24-37
CONDITIONING CONTROLSÐXJ
VEHICLES, AIR
......................24-15
CONDITIONING CONTROLSÐYJ
VEHICLES, AIR
......................24-16
CONDITIONING, HEATER AND AIR; AIR
CONDITIONING/HEATER (YJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ)
.........8W-42-2
CONDITIONING OPERATION, AIR; AIR
CONDITIONING/HEATER (XJ-RHD)
.....8W-42-2CONDITIONING PERFORMANCE TESTS,
AIR ...............................24-12
CONDITIONING SCHEMATICÐXJ, AIR.....24-5
CONDITIONING TEST PROCEDURES,
HEATING AND AIR....................24-15
CONDITIONS, NORMAL OPERATING........5-3
CONNECTING ROD BEARING FITTING
CHART..........................9-41,9-83
CONNECTING RODS, PISTONS.......9-39,9-81
CONNECTIONS, INTERMITTENT AND
POOR; WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-4
CONNECTIONS, RADIO ILLUMINATION
RELAY..............................8F-4
CONNECTIONS, STARTER RELAY........8A-15
CONNECTOR, ABS DIAGNOSTIC.......5-35,5-3
CONNECTOR AND TERMINAL
REPLACEMENT; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-7
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
CONNECTOR, DATA LINK; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ).............................8W-30-5
CONNECTOR, DATA LINK; FUEL/IGNITION
(YJ).............................8W-30-5
CONNECTOR, DATA LINK;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
CONNECTOR, DATA LINK; FUEL/IGNITION
(XJ-RHD)..........................8W-30-4
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
CONNECTOR LOCATIONS; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ)......................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
CONNECTOR LOCATIONS; WIRING
DIAGRAMS (YJ)......................8W-1
CONNECTOR, POWERTRAIN CONTROL
MODULE (PCM) 60-WAY...............14-40
CONNECTOR REPLACEMENT; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONNECTORÐPCM INPUT, DATA LINK . . . 14-22
CONNECTORÐPCM OUTPUT, DATA LINK . . 14-27
CONNECTORS; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
CONNECTORS (RHD), CLUSTER.........8E-11
CONNECTORS, TERMINAL/CONNECTOR
REPAIRÐMOLEX; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-6
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ)....................8W-49-1
CONSOLE, OVERHEAD; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
CONSOLE REMOVE/INSTALL, OVERHEAD . . . 8C-6
CONSOLE SHIFT, DISASSEMBLYÐ
COLUMN OR........................19-60
CONSOLEÐXJ, FULL FLOOR...........23-95
CONSOLEÐXJ, MINI-FLOOR............23-94
CONSOLEÐXJ, OVERHEAD; BODY
COMPONENTSÐXJ VEHICLES..........23-93
CONSOLEÐXJ, OVERHEAD; LAMPS......8L-17
CONSOLESÐYJ, FLOOR..............23-155
CONTACT PATTERN ANALYSIS,
BACKLASH; FRONT SUSPENSION AND
AXLE...............................2-45
CONTACT PATTERN ANALYSIS,
BACKLASH; REAR SUSPENSION AND
AXLES
..............................3-27
CONTACT/CLOCKSPRING, HORN
.........8G-4
CONTAMINATED BRAKELINING
............5-7
CONTAMINATION, BRAKE FLUID
.......5-10,5-7
CONTAMINATION, CLUTCH
...............6-3
JINDEX 5
Description Group-Page Description Group-Page Description Group-Page

DOOR REMOVAL/INSTALLATIONÐXJ.....23-35
DOOR RESTRAINT REPLACEMENTÐXJ . . . 23-41
DOOR SERVICEÐYJ, FULL-METAL......23-142
DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-53
DOOR STATIONARY WINDOW
GLASSÐXJ, REAR...................23-46
DOOR TRIM PANELÐXJ...............23-31
DOOR TRIM PANELÐYJ, FULL-METAL . . . 23-137
DOOR VACUUM MOTOR, FRESH AIR.....24-34
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING..................24-27
DOOR VENT WINDOW GLASSÐYJ,
FULL-METAL.......................23-137
DOOR WATERDAMÐYJ, FULL-METAL . . . 23-137
DOOR WEATHERSTRIP SEAL
REPLACEMENTÐYJ.................23-142
DOOR WEATHERSTRIP SEALSÐYJ,
FULL-METAL.......................23-141
DOOR WINDOW EXTERIOR
MOLDINGSÐXJ.....................23-54
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALSÐXJ....23-55
DOOR WINDOW GLASS REGULATOR
HANDLEÐYJ, FULL-METAL............23-136
DOOR WINDOW GLASS REGULATORÐ
XJ, FRONT..........................23-42
DOOR WINDOW GLASS REGULATORÐ
XJ, REAR...........................23-44
DOOR WINDOW GLASS REGULATORÐ
YJ, FULL-METAL....................23-138
DOOR WINDOW GLASSÐXJ, FRONT.....23-43
DOOR WINDOW GLASSÐXJ, REAR......23-45
DOOR WINDOW GLASSÐYJ, FULL-
METAL............................23-139
DOORÐYJ, HALF-METAL SOFT TOP.....23-134
DOUBLE CARDAN (CV)................16-11
DRAG LINK....................19-16,19-20
DRAINING COOLING SYSTEM............7-21
DRAW FUSE, IGNITION-OFF.............8F-1
DRAW, IGNITION-OFF.................8A-10
DRB SCAN TOOL; BRAKES...............5-3
DRB SCAN TOOL; COOLING SYSTEM.......7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM........14-54
DRB SCAN TOOL; IGNITION SYSTEMS....8D-8
DRIERÐ2.5L ENGINES, CONDENSER
FILTER.............................24-27
DRIERÐ4.0L ENGINES, FILTER.........24-28
DRIP RAIL MOLDINGÐXJ.............23-25
DRIVE (4WD) SWITCH, FOUR-WHEEL;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
DRIVE (4WD) SWITCH, FOUR-WHEEL;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
DRIVE, AUTOMATIC BELT TENSIONERÐ
XJ MODELS WITH RIGHT HAND..........7-42
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-23
DRIVE AXLE ASSEMBLY
REPLACEMENTÐXJ VEHICLES; REAR
SUSPENSION AND AXLES...........3-14,3-31
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; FRONT
SUSPENSION AND AXLE................2-24
DRIVE AXLE ASSEMBLY
REPLACEMENTÐYJ VEHICLES; REAR
SUSPENSION AND AXLES
...............3-14
DRIVE AXLE, FRONT
....................2-3
DRIVE BELT, ACCESSORY
...............0-21
DRIVE BELT DIAGNOSIS (CONT.),
SERPENTINE
.........................7-40
DRIVE BELT DIAGNOSIS, SERPENTINE
.....7-39
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND
...............................7-40
DRIVE, BELT SERVICEÐXJ MODELS
WITH RIGHT HAND
....................7-42
DRIVE BELT TENSION
..................7-45
DRIVE BELTS, ENGINE ACCESSORY
.......7-38
DRIVE GEAR, SPEED SENSOR
ROTORÐSPEEDOMETER
.............21-193
DRIVE, GENERATOR REMOVE/INSTALLÐ
LEFT-HAND
..........................8B-6
DRIVE, GENERATOR REMOVE/INSTALLÐ
RIGHT-HAND
.........................8B-7
DRIVE PULLEY REPLACEMENT
..........19-13DRIVE (RHD), BELT TENSIONÐEXCEPT
RIGHT HAND.........................7-38
DRIVE (RHD), BELT TENSIONÐRIGHT
HAND...............................7-38
DRIVE (RHD) MODELS, BELT TENSIONÐ
EXCEPT RIGHT HAND..................7-45
DRIVE SHAFTS.......................0-26
DRIVE VEHICLES, RIGHT HAND..........23-1
DRIVE, VISCOUS FAN..................7-34
DRIVELINE SNAP; FRONT SUSPENSION
AND AXLE...........................2-19
DRIVELINE SNAP; REAR SUSPENSION
AND AXLES..........................3-10
DRIVELINE VIBRATION.................16-3
DRIVER'S DOOR JAMB SWITCH.....8U-1,8U-2
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (LHD).........................8P-3
DRIVER'S POWER LOCK SWITCHÐ2-
DOOR (RHD).........................8P-4
DRIVER'S POWER LOCK SWITCHÐ4-
DOOR..............................8P-5
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (LHD).......................8S-4
DRIVER'S POWER WINDOW SWITCHÐ
2-DOOR (RHD).......................8S-5
DRIVER'S POWER WINDOW SWITCHÐ
4-DOOR.............................8S-3
DRIVER'S SEAT BELT SWITCH.......8U-1,8U-3
DRIVETRAIN.........................0-22
DRL MODULE REPLACEMENTÐXJ.......8L-15
DRL MODULE REPLACEMENTÐYJ........8L-30
DRUM BRAKE ADJUSTMENT............5-57
DRUM BRAKES.......................5-55
DRUM BRAKESHOE INSTALLATION.......5-55
DRUM BRAKESHOE REMOVAL...........5-55
DRUM REFINISHING, BRAKE............5-58
DRUMÐREAR SUPPORT OVERHAUL,
OVERRUNNING CLUTCHÐLOW-
REVERSE..........................21-125
DUCT, DEFROSTER NOZZLE............24-33
DUCT, FRESH AIR INTAKE..............24-34
ECU AND HCU DIAGNOSIS, ANTILOCK......5-3
ECU INSTALLATION (XJ MODELS)........5-40
ECU OPERATION......................5-37
ECU REMOVAL (XJ MODELS)............5-40
ECU REMOVAL/INSTALLATION (YJ
MODELS)............................5-41
EDGE GUARD/EDGE PROTECTOR
STRIPÐXJ, DOOR....................23-54
EFFECTS OF INCORRECT FLUID LEVEL....21-71
EFFORT, HARD PEDAL OR HIGH PEDAL.....5-6
ELECTRIC COOLING FANÐXJ MODELS
WITH 4.0L 6-CYLINDER ENGINE,
AUXILIARY..........................7-35
ELECTRICAL CONTROL, FUEL PUMP......14-5
ELECTRONIC CONTROL UNIT (ECU).......5-34
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)...............................8W-2
ELEMENT, AIR CLEANER; EMISSION
CONTROL SYSTEMS...................25-7
ELEMENT, AIR CLEANER; FUEL SYSTEM . . 14-59
ELEMENT, AIR CLEANER; LUBRICATION
AND MAINTENANCE...................0-18
ELEMENT TEST, OXYGEN SENSOR (O2S)
HEATING...........................14-48
ELEMENTS, HEATER; POWER MIRRORS
(XJ-RHD).........................8W-62-1
EMISSION CONTROL INFORMATION
(VECI) LABEL, VEHICLE.................25-1
EMISSION CONTROL SYSTEM...........0-20
EMISSION CONTROL SYSTEM
MAINTENANCE........................0-4
EMISSION CONTROLS..................25-4
EMR LAMPÐPCM OUTPUT............14-27
ENGINE ACCESSORY DRIVE BELTS.......7-38
ENGINE AND TRANSMISSION/TRANSFER
CASE IDENTIFICATION...............Intro.-5
ENGINE ASSEMBLY (SHORT BLOCK),
SERVICE.............................9-4
ENGINE ASSEMBLYÐXJ VEHICLES
. . . 9-18,9-59
ENGINE ASSEMBLYÐYJ VEHICLES
. . . 9-20,9-62
ENGINE, AUXILIARY ELECTRIC COOLING
FANÐXJ MODELS WITH 4.0L
6-CYLINDER
.........................7-35
ENGINE BLOCK HEATER
................7-44
ENGINE BREAK-IN
.....................0-15ENGINE COOLANT TEMPERATURE
GAUGE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM...............14-60
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (YJ)........8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS......8D-19,8D-5
ENGINE COOLANT TEMPERATURE
SENSOR; FUEL/IGNITION (XJ-RHD)....8W-30-3
ENGINE COOLANT TEMPERATURE
SENSOR TEST; FUEL SYSTEM..........14-46
ENGINE COOLANT TEMPERATURE
SENSOR TEST; IGNITION SYSTEMS.......8D-9
ENGINE COOLANT TEMPERATURE
SENSORÐPCM INPUT................14-23
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
ENGINE COOLANT TEMPERATURE
WARNING LAMP; INSTRUMENT
CLUSTER (XJ-RHD)................8W-40-1
ENGINE COOLING SYSTEM..............0-18
ENGINE CYLINDER HEAD...........9-25,9-67
ENGINE CYLINDER HEAD COVER.....9-22,9-64
ENGINE CYLINDER HEAD GASKET
FAILURE DIAGNOSIS....................9-5
ENGINE DAMPER.....................9-17
ENGINE DIAGNOSIS....................9-5
ENGINE, DIAGRAM INDEXÐ2.5L;
FUEL/IGNITION (XJ)..................8W-30-6
ENGINE, DIAGRAM INDEXÐ4.0L;
FUEL/IGNITION (XJ)................8W-30-6
ENGINE, ENGINE EXHAUST MANIFOLDÐ
2.5L................................11-7
ENGINE, ENGINE EXHAUST MANIFOLDÐ
4.0L................................11-7
ENGINE, ENGINE FIRING ORDERÐ2.5L
4-CYLINDER........................8D-32
ENGINE, ENGINE FIRING ORDERÐ4.0L
6-CYLINDER........................8D-32
ENGINE EXHAUST MANIFOLDÐ2.5L
ENGINE.............................11-7
ENGINE EXHAUST MANIFOLDÐ4.0L
ENGINE.............................11-7
ENGINE FIRING ORDERÐ2.5L
4-CYLINDER ENGINE.................8D-32
ENGINE FIRING ORDERÐ4.0L
6-CYLINDER ENGINE.................8D-32
ENGINE, INTAKE MANIFOLDÐ2.5L........11-7
ENGINE, INTAKE MANIFOLDÐ4.0L........11-8
ENGINE MAINTENANCE.................0-15
ENGINE MOUNTÐREAR............9-16,9-57
ENGINE MOUNTSÐFRONT..........9-14,9-56
ENGINE OIL..........................0-15
ENGINE OIL CHANGE AND FILTER
REPLACEMENT.......................0-16
ENGINE OIL FILTER....................0-17
ENGINE OIL PRESSURE.................9-7
ENGINE ONLY, POWER STEERING
PRESSURE SWITCHÐ2.5L.............14-63
ENGINE ONLY, TORQUE CONVERTER
CLUTCH (TCC) SOLENOID AND
RELAYÐ2.5L; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
ENGINE ONLY, TRANSMISSION
CONTROL MODULEÐ4.0L;
TRANSMISSION CONTROLS (XJ)......8W-31-1
ENGINE PERFORMANCE.................9-2
ENGINE SERVICE PROCEDURES, 2.5L.....9-13
ENGINE SERVICE PROCEDURES, 4.0L.....9-55
ENGINE SPECIFICATIONS...........9-52,9-93
ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4 CYLINDER..........25-3
ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6 CYLINDER..........25-3
ENGINES, CONDENSER FILTER
DRIERÐ2.5L........................24-27
ENGINES, CONDENSERÐ4.0L..........24-28
ENGINES, FILTER DRIERÐ4.0L
.........24-28
ENGINES, FUEL USAGE STATEMENTÐ
GAS
................................0-19
ENGLISH/SAE CONVERSION, METRIC
. . Intro.-11
ENTRY MODULE, KEYLESS
.........8P-1,8P-7
ENTRY MODULE, REMOTE KEYLESS;
POWER DOOR LOCKS (XJ)
...........8W-61-1
JINDEX 9
Description Group-Page Description Group-Page Description Group-Page