transfer case JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

REAR RETAINER BUSHING
AND SEAL
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Using a suitable pry tool or slide-hammer
mounted screw, remove the rear retainer seal.
(4) Using Remover 6957, remove bushing from
rear retainer (Fig. 75).
INSTALLATION
(1) Clean fluid residue from sealing surface and
inspect for defects.
(2) Position replacement bushing in rear retainer
with fluid port in bushing aligned with slot in
retainer.
(3) Using Installer 8145, drive bushing into
retainer until installer seats against case (Fig. 76).
(4) Using Installer C-3995-A, install seal in rear
retainer (Fig. 77).
(5) Install rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - INSTALLATION)
(6) Verify proper fluid level.
(7) Lower vehicle.
Fig. 74 Front Output Seal Installation
1 - INSTALLER 6952-A
2 - TRANSFER CASE
Fig. 75 Rear Retainer Bushing Removal
1 - REMOVER 6957
2 - REAR RETAINER BUSHING
Fig. 76 Rear Retainer Bushing Installation
1 - REAR RETAINER BUSHING
2 - INSTALLER 8145
Fig. 77 Install Rear Retainer Seal
1 - SPECIAL TOOL C-4171
2 - SPECIAL TOOL C-3995-A
WJTRANSFER CASE - NV247 21 - 339
FRONT OUTPUT SHAFT SEAL (Continued)

SHIFT CABLE
REMOVAL
(1) Shift transfer case into NEUTRAL.
(2) Raise vehicle.
(3) Disconnect the shift cable eyelet from the
transfer case shift lever (Fig. 78).
(4) Remove shift cable from the cable support
bracket.
(5) Lower vehicle.
(6) Remove any necessary console parts for access
to shift lever assembly and shift cable.
(7) Disconnect cable at shift lever and shifter
assembly bracket (Fig. 79).
(8) Remove the nuts holding the shift cable seal
plate to the floor pan (Fig. 80).
(9) Pull cable through floor panel opening.
(10) Remove transfer case shift cable from vehicle.
INSTALLATION
(1) Route cable through hole in floor pan.
(2) Install seal plate to studs in floor pan.
(3) Install nuts to hold seal plate to floor pan (Fig.
80). Tighten nuts to 7 N´m (65 in.lbs.).
(4) Install the transfer case shift cable to the
shifter assembly bracket. Seat cable in bracket and
install clip (Fig. 79).
(5) Verify the transfer case shift lever (at console)
is in the NEUTRAL position.
(6) Snap the cable onto the shift lever pin (Fig.
79).
(7) Raise the vehicle.(8) Install the shift cable to the shift cable support
bracket and install clip (Fig. 78).
(9) Verify that the transfer case is still in the
NEUTRAL position.
(10) Snap the shift cable onto the transfer case
shift lever (Fig. 78).
(11) Lower vehicle.
(12) Verify correct transfer case operation in all
ranges.
(13) Install any console parts removed for access to
transfer case shift cable.
Fig. 78 Transfer Case Shift Cable at Transfer Case
1 - TRANSFER CASE SHIFT LEVER
2 - TRANSFER CASE SHIFT CABLE
Fig. 79 Transfer Case Shift Cable at Shifter
1 - CLIP
2 - SHIFTER
3 - TRANSFER CASE SHIFT LEVER PIN
4 - TRANSFER CASE SHIFT CABLE
Fig. 80 Shift Cables at Floor Pan
1 - SEAL PLATES
2 - TRANSMISSION SHIFT CABLE
3 - TRANSFER CASE SHIFT CABLE
21 - 340 TRANSFER CASE - NV247WJ

FLOOR CONSOLE
REMOVAL
CAUTION: The ACM should be depowered by dis-
connecting the negative battery cable in any opera-
tion requiring the key to be turned ªONº, while
working in the console area. E.G. console, carpet,
or seat removal or installation; shifter linkage
adjustment or replacement; parking brake cable
replacement or adjustment. Failure to take proper
precautions could result in accidental airbag
deployment and possible personal injury.
(1) Set park brake.
(2) Place transmission shift lever and transfer case
lever in full rearward position.
(3) Remove mat from front bin and remove screws
attaching front of console to floor (Fig. 8).
(4) Remove screws attaching rear bin to console.
(5) Remove rear bin.
(6) Pull rear passenger cupholder outward to
access screws.
(7)
Remove screws attaching rear of console to floor.
(8) Lift the console upward and rearward.
(9) Remove console from vehicle.
INSTALLATION
CAUTION: The ACM should be depowered by dis-
connecting the negative battery cable in any opera-
tion requiring the key to be turned ªONº, while
working in the console area. E.G. console, carpet,
or seat removal or installation; shifter linkage
adjustment or replacement; parking brake cable
replacement or adjustment. Failure to take proper
precautions could result in accidental airbag
deployment and possible personal injury.
(1) Position console in vehicle. Ensure rear passen-
ger HEVAC duct is engaged.
(2) Install screws attaching rear of console to floor.
(3) Position rear bin in console.
(4) Install screws attaching rear bin to console.
(5) Install screws attaching front of console to floor
and place front bin mat in front bin.
(6) Return transmission shift lever and transfer
case lever to original position.
(7) Release park brake.
Fig. 8 Floor Console
1 - REAR BIN
2 - CONSOLE LID
3 - SHIFTER CONSOLE
4 - BRACKET5 - PARKING BRAKE
6 - FRONT PIN
7-MAT
23 - 76 INTERIORWJ