air JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

PASSENGER SIDE FRONT AND REAR WINDOWS
INOPERATIVE
If the driver side front and rear power windows
operate, but the passenger side front and rear do not,
use a DRB scan tool and the proper Diagnostic Pro-
cedures manual to check the PCI data bus for proper
operation.
ONE WINDOW INOPERATIVE
The window glass and regulator mechanism must
be free to slide up and down for the power window
motor to function properly. If the window glass and
regulator is not free to move up and down, the motor
will overload and trip the integral circuit breaker. To
determine if the window glass and regulator are free,
disconnect the regulator plate from the glass. Then
slide the window up and down by hand.
There is an alternate method to check if the win-
dow glass and regulator mechanism is free. Position
the glass between the up and down stops. Then,
shake the glass in the door. Check that the glass can
be moved slightly from side to side, front to rear, and
up and down. Then check that the glass is not bound
tight in the tracks.
If the window glass and regulator mechanism is
free, refer toDoor Modulein Electrical, Power Win-
dows. If the glass is not free, inspect the window
glass mounting and operating hardware for damage
or improperly installed components. Refer toBodyto
check for proper installation or damage of the win-
dow glass mounting and operating hardware.
DOOR MODULE
NOTE: The following tests may not prove conclu-
sive in the diagnosis of this component. The most
reliable, efficient, and accurate means to diagnose
this component requires the use of a DRB scan tool
and the proper Diagnostic Procedures manual.
If the problem being diagnosed is a rear door win-
dow that does not operate from the rear door switch,
but does operate from the master switch on the
driver side front door, (Refer to 8 - ELECTRICAL/
POWER WINDOWS/POWER WINDOW SWITCH -
DIAGNOSIS AND TESTING). If the problem is a
passenger side front or rear window that operates
from the switch on that door, but does not operate
from the master switch on the driver side front door,
use a DRB scan tool and the proper Diagnostic Pro-
cedures manual to diagnose the circuitry of both door
modules and the PCI data bus. For complete circuit
diagrams, refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative
cable. Remove the trim panel from the front door, but
do not disconnect the door wire harness connectors
from the door module. Go to Step 2.
(2) Check the 15-way door wire harness connector
for the door module to see that it is fully seated in
the door module connector receptacle. If OK, go to
Step 3. If not OK, properly connect the 15-way door
wire harness connector for the door module to the
door module connector receptacle.
(3) Disconnect the 15-way door wire harness con-
nector from the door module connector receptacle.
Check for continuity between the ground circuit cav-
ity of the 15-way door wire harness connector for the
door module and a good ground. There should be con-
tinuity. If OK, go to Step 4. If not OK, repair the
open ground circuit to ground as required.
(4) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
15-way door wire harness connector for the door
module. If OK, go to Step 5. If not OK, repair the
open fused B(+) circuit to the fuse in the Power Dis-
tribution Center (PDC) as required.
(5) If the inoperative window is on a front door, go
to Step 6. If the inoperative window is on a rear door
go to Step 9.
(6) Disconnect and isolate the battery negative
cable. Disconnect the door wire harness connector
from the inoperative power window motor wire har-
ness connector. Check for continuity between the
front window driver up circuit cavity of the 15-way
door wire harness connector for the door module and
a good ground. Repeat the check for the front window
driver down circuit. In each case there should be no
continuity. If OK, go to Step 7. If not OK, repair the
shorted front window driver up or down circuit as
required.
(7) Check for continuity between the front window
driver up circuit cavities of the 15-way door wire har-
ness connector for the door module and the door wire
harness connector for the power window motor.
Repeat the check for the front window driver down
circuit. In each case there should be continuity. If
OK, go to Step 8. If not OK, repair the open front
window driver up or down circuit as required.
(8) Reconnect the 15-way door wire harness con-
nector back into the door module connector recepta-
cle. Connect the battery negative cable. Connect the
probes of a reversible DC digital voltmeter to the
door wire harness connector for the power window
motor. Observe the voltmeter while actuating the
switch for that window in the up and down direc-
tions. There should be battery voltage for as long as
the switch is held in both the up and down positions,
WJPOWER WINDOWS 8N - 35
POWER WINDOWS (Continued)

and no voltage in the neutral position. If OK,(Refer
to 8 - ELECTRICAL/POWER WINDOWS/WINDOW
MOTOR - DIAGNOSIS AND TESTING). If not OK,
replace the faulty door module.
(9) Check the rear door power window switch con-
tinuity. (Refer to 8 - ELECTRICAL/POWER WIN-
DOWS/POWER WINDOW SWITCH - DIAGNOSIS
AND TESTING). If OK, go to Step 10. If not OK,
replace the faulty rear door power window switch.
(10) Disconnect and isolate the battery negative
cable. Reconnect the door wire harness connector to
the rear door power window switch. Disconnect the
door wire harness connector from the inoperative
power window motor wire harness connector. Check
for continuity between the rear window driver up cir-
cuit cavity of the 15-way door wire harness connector
for the door module and a good ground. Repeat the
check for the rear window driver down circuit. In
each case there should be no continuity. If OK, go to
Step 11. If not OK, repair the shorted rear window
driver up or down circuit as required.
(11) Check for continuity between the rear window
driver up circuit cavities of the 15-way door wire har-
ness connector for the door module and the power
window motor wire harness connector. Repeat the
check for the rear window driver down circuit. In
each case there should be continuity. If OK, go to
Step 12. If not OK, repair the open rear window
driver up or down circuit as required.
NOTE: The door module feeds battery current to
both terminals of the rear door power window
motors when the power window lockout switch is in
the Unlock position, until the master window switch
on the driver side front door is actuated. The door
module feeds ground to both terminals of the rear
door power window motor when the power window
lockout switch is in the Lock position, until the
master window switch on the driver side front door
is actuated.
(12) Reconnect the 15-way door wire harness con-
nector for the door module to the door module con-
nector receptacle. Connect the battery negative cable.
Check for battery voltage at each cavity in the door
wire harness connector for the power window motor.
Each cavity should have battery voltage when the
power window switch is in the neutral position. Each
cavity should also have battery voltage in one other
switch position, either up or down, and zero volts
with the switch in the opposite position. If OK, (Refer
to 8 - ELECTRICAL/POWER WINDOWS/WINDOW
MOTOR - DIAGNOSIS AND TESTING). If not OK,
replace the faulty door module.POWER WINDOW SWITCH
DESCRIPTION
The power window motors are controlled by a two-
way momentary switch mounted on the trim panel of
each passenger door, and four two-way momentary
switches on the driver side front door trim panel. The
driver side front door trim panel also has a two-posi-
tion power window lockout switch. Each power win-
dow switch, except the lockout switch, is illuminated
by a Light-Emitting Diode (LED) that is integral to
the switch paddle.
The front door power window switches and the
power window lockout switch are integral to the
Driver Door Module (DDM) and Passenger Door
Module (PDM). The front door power window
switches and their lamps cannot be adjusted or
repaired and, if faulty or damaged, the entire DDM
or PDM unit must be replaced. The rear door power
window switches and their lamps cannot be adjusted
or repaired but, if faulty or damaged, only the
affected rear door power window switch must be
replaced. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/DRIVER DOOR MODULE -
REMOVAL).
OPERATION
The front door power window switches provide an
up or down (or lock and unlock signal in the case of
the lockout switch) to the door module circuitry. The
Driver Door Module (DDM) circuitry controls the out-
put to the driver side front and rear door power win-
dow motors, and supplies electrical current as
required for the stand-alone operation of the driver
side rear door power window switch. The Passenger
Door Module (PDM) circuitry controls the output to
the passenger side front and rear door power window
motors, and supplies electrical current as required
for the stand-alone operation of the passenger side
rear door power window switch.
When a DDM-integrated master power window
switch for a passenger side window is actuated, or
when the power window lockout switch is actuated to
disable the passenger door power windows, the DDM
circuitry sends a message to the PDM over the Pro-
grammable Communications Interface (PCI) data bus
to control the output to that power window motor(s).
The power window switch for the driver side front
door power window has two detent positions in the
Down direction. The first detent provides normal
power window down operation. If this switch is
depressed to the second detent, the Auto Down cir-
cuitry of the DDM is activated. The Auto-Down cir-
cuitry will automatically move the driver side front
door window to its fully lowered position, even if the
power window switch is released. The Auto-Down
8N - 36 POWER WINDOWSWJ
POWER WINDOWS (Continued)

event will be automatically cancelled and the window
movement will be stopped if the DDM circuitry
detects a second input from the driver side front door
power window switch, in either direction.
Each power window switch, except the lockout
switch, is illuminated by a Light-Emitting Diode
(LED) when the ignition switch is turned to the On
position. However, when the lockout switch is placed
in the Lock position, the LED for the locked-out front
and rear passenger door power window switches is
turned off.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the power window switches.
DIAGNOSIS AND TESTING - POWER WINDOW
SWITCH
The diagnosis found here applies only to the rear
door power window switches. If the problem being
diagnosed is an inoperative power window switch
illumination lamp, but the power window switch
operates as designed, replace the faulty rear door
power window switch(verify the power lockout
switch is not actuated). For complete circuit dia-
grams, refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the power window switch from the
rear door trim panel. (Refer to 8 - ELECTRICAL/
POWER WINDOWS/POWER WINDOW SWITCH -
REMOVAL).
(3) Check the rear door power window switch con-
tinuity as shown in the Rear Door Power Window
Switch Continuity chart (Fig. 1). If OK, (Refer to 8 -
ELECTRICAL/POWER WINDOWS/WINDOW
MOTOR - DIAGNOSIS AND TESTING). If not OK,
replace the faulty rear door power window switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim panel from the rear door.
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL -
REMOVAL) for the procedures.
(3) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the sides of the switch
receptacle on the back of the rear door trim panel
away from the perimeter of the power window switch
to release the switch from the receptacle (Fig. 2).
(4) Remove the power window switch from the
rear door trim panel switch receptacle.
Fig. 1 Rear Door Power Window Switch Continuity
SWITCH POSITION CONTINUITY BETWEEN
LED 3 AND 6
OFF 1 AND 2
OFF 4 AND 5
FORWARD 1 AND 2
FORWARD 5 AND 6
REARWARD 2 AND 6
REARWARD 4 AND 5
Fig. 2 Rear Door Power Window Switch Remove/
Install
1 - REAR DOOR TRIM PANEL
2 - TRIM PANEL RECEPTACLE
3 - POWER WINDOW SWITCH
WJPOWER WINDOWS 8N - 37
POWER WINDOW SWITCH (Continued)

INSTALLATION
(1) Position the power window switch to the rear
door trim panel switch receptacle.
(2) Press firmly and evenly on the back of the
power window switch until it snaps into rear door
trim panel switch receptacle.
(3) Install the trim panel onto the rear door. (Refer
to 23 - BODY/DOORS - REAR/TRIM PANEL -
INSTALLATION) for the procedures.
(4) Reconnect the battery negative cable.
WINDOW MOTOR
DESCRIPTION
Power operated front and rear door windows are
standard equipment on this model. Each door has a
permanent magnet reversible electric motor with an
integral right angle gearbox mechanism that oper-
ates the window regulator. In addition, each power
window motor is equipped with an integral self-reset-
ting circuit breaker to protect the motor from over-
loads.
The power window motor gearbox housing is
secured to the window regulator drum housing with
screws. The window regulators used in all four doors
are single vertical post cable-and-drum type. A
molded plastic slider guided by the post is driven by
the regulator cables. The slider raises and lowers the
window glass through a steel lift plate attachment.
Front and rear glass channels within each door guide
and stabilize each end of the glass.
The power window motor and gearbox assembly
cannot be repaired and, if faulty or damaged, the
entire power window motor and gearbox unit must be
replaced. The window regulators are available for
service. (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) or (Refer to 23 -
BODY/DOORS - REAR/WINDOW REGULATOR -
REMOVAL) for the regulator service procedures.
OPERATION
A positive and negative battery connection to the
two motor terminals will cause the power window
motor to rotate in one direction. Reversing the cur-
rent through these same two connections will cause
the motor to rotate in the opposite direction.
When the power window motor operates, it rotates
the regulator cable drum through its gearbox. The
window regulator cable drum is connected through
two cables to the plastic slider on the vertical post.
As the cable drum rotates, it lets cable out on one
side of the drum, and takes cable in on the other side
of the drum. The changes in cable length move the
slider up or down the vertical post, raising or lower-
ing the window glass.If the window regulator or window glass bind,
encounter obstructions, or reach their travel limits it
overloads the power window motor. The overloading
condition causes the power window motor self-reset-
ting circuit breaker to open, which stops the motor
from running.
DIAGNOSIS AND TESTING - WINDOW MOTOR
Before you proceed with this diagnosis, confirm
proper switch operation. (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/DRIVER
DOOR MODULE - OPERATION) or (Refer to 8 -
ELECTRICAL/POWER WINDOWS/POWER WIN-
DOW SWITCH - OPERATION). For complete circuit
diagrams, refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Remove the trim panel from the door with the
inoperative power window. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL) or
(Refer to 23 - BODY/DOORS - REAR/TRIM PANEL -
REMOVAL) for the procedures.
(2) Disconnect the door wire harness connector
from the power window motor wire harness connec-
tor. Apply battery current to one cavity of the power
window motor wire harness connector, and apply
ground to the other cavity of the connector. The
power window motor should operate in one direction.
Remember, if the window is in the full up or full
down position, the motor will not operate in that
direction by design. If OK, go to Step 3. If not OK,
replace the faulty power window motor.
(3) Reverse the battery and ground connections to
the two cavities of the power window motor wire har-
ness connector. The power window motor should now
operate in the other direction. Remember, if the win-
dow is in the full up or full down position, the motor
will not operate in that direction by design. If OK, go
to Step 4. If not OK, replace the faulty power window
motor.
(4) If the power window motor operates in both
directions, check the operation of the window glass
and regulator mechanism through its complete up
and down travel. There should be no binding or stick-
ing of the window glass or regulator mechanism
through the entire travel range. If not OK, (Refer to
23 - BODY/DOOR - FRONT/WINDOW REGULATOR
- REMOVAL) or (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - REMOVAL) to
check for proper installation or damage of the win-
dow glass mounting and operating hardware.
8N - 38 POWER WINDOWSWJ
POWER WINDOW SWITCH (Continued)

RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................1
OPERATION............................4
WARNING - RESTRAINT SYSTEM...........5
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM...................5
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS.........................6
STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT.........................6
STANDARD PROCEDURE - VERIFICATION
TEST................................8
AIRBAG CONTROL MODULE
DESCRIPTION..........................9
OPERATION............................9
REMOVAL.............................10
INSTALLATION.........................12
CHILD TETHER ANCHOR
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................13
INSTALLATION.........................14
CLOCKSPRING
DESCRIPTION.........................14
OPERATION...........................15
STANDARD PROCEDURE - CLOCKSPRING
CENTERING.........................15
REMOVAL.............................16
INSTALLATION.........................17
DRIVER AIRBAG
DESCRIPTION.........................18
OPERATION...........................19
REMOVAL.............................19
DISASSEMBLY.........................20
ASSEMBLY............................21
INSTALLATION.........................22
FRONT IMPACT SENSOR
DESCRIPTION.........................23
OPERATION...........................24REMOVAL.............................24
INSTALLATION.........................25
FRONT IMPACT SENSOR & BRACKET
REMOVAL.............................25
INSTALLATION.........................26
FRONT SEAT BELT & RETRACTOR
REMOVAL.............................27
INSTALLATION.........................28
FRONT SEAT BELT BUCKLE
REMOVAL.............................28
INSTALLATION.........................29
PASSENGER AIRBAG
DESCRIPTION.........................30
OPERATION...........................30
REMOVAL.............................31
INSTALLATION.........................32
REAR CENTER SEAT BELT & RETRACTOR
REMOVAL.............................32
INSTALLATION.........................34
REAR OUTBOARD SEAT BELT & RETRACTOR
REMOVAL.............................34
INSTALLATION.........................35
REAR SEAT BELT BUCKLE
REMOVAL.............................36
INSTALLATION.........................36
SEAT BELT SWITCH
DESCRIPTION.........................37
OPERATION...........................37
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL.............................38
INSTALLATION.........................38
SIDE CURTAIN AIRBAG
DESCRIPTION.........................39
OPERATION...........................39
REMOVAL.............................39
INSTALLATION.........................42
SIDE IMPACT SENSOR
DESCRIPTION.........................42
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................44
RESTRAINTS
DESCRIPTION
An occupant restraint system is standard factory-
installed safety equipment on this model. Availableoccupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
WJRESTRAINTS 8O - 1

Fig. 1 Supplemental Restraints
1 - FRONT IMPACT SENSOR (2)
2 - PASSENGER AIRBAG
3 - DRIVER AIRBAG4 - AIRBAG CONTROL MODULE
5 - SIDE IMPACT SENSOR (2)
6 - SIDE CURTAIN AIRBAG (2)
8O - 2 RESTRAINTSWJ
RESTRAINTS (Continued)

ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a fixed lower seat belt anchor
secured to the lower B-pillar, and a fixed end-release
seat belt buckle secured to the side of the floor panel
transmission tunnel. Both front seat belt buckles
include an integral Hall-effect seat belt switch that
detects whether its respective seat belt has been fas-
tened.
²Rear Seat Belts- Both outboard rear seating
positions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor,
height-adjustable upper C-pillar mounted turning
loops, and a fixed lower seat belt anchor secured to
the floor panel. The center rear seating position of
vehicles manufactured for sale in North America has
a lap belt that is anchored to the rear floor panel
with the right outboard seat belt buckle. Vehicles
manufactured for sale outside of North America are
equipped with a three-point seat belt in the rear seat
center seating position. This seat belt has an inertia
latch-type retractor that is integral to the rear seat
back panel, and the lower belt anchor is secured to
the rear floor panel with the right outboard seat belt
buckle. A cable from the seat back latch locks the
center belt retractor spool unless the seat back is
fully latched. All three rear seat belts have fixed end-
release seat belt buckles secured to the rear floor
panel, a single buckle unit on the right side and a
double buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat upper
tether anchors and two lower anchors. Two upper
anchors are integral to the back of the right rear seat
back panel, and one is integral to the left rear seat
back panel. The two lower anchors are integral to the
outboard rear seat back brackets.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door area of the instru-
ment panel top pad above the glove box (Fig. 2).
Vehicles with the airbag system can also be identifiedby the airbag indicator, which will illuminate in the
instrument cluster for about seven seconds as a bulb
test each time the ignition switch is turned to the On
position.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel near the park brake release mechanism,
under the center floor console.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
is located on a bracket on the lower inboard side of
each vertical member of the radiator support.
Fig. 2 SRS Logo
WJRESTRAINTS 8O - 3
RESTRAINTS (Continued)

²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the instru-
ment panel top pad and above the glove box on the
passenger side of the vehicle.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Side Impact Sensor- Two side impact sensors
are used on vehicles with the optional side curtain
airbags, one left side and one right side. One sensor
is located behind the B-pillar trim near the base of
each B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to just beyond the C-pillar.
The ACM and the EMIC each contain a central
processing unit and programming that allow them to
communicate with each other using the Programma-
ble Communication Interface (PCI) data bus network.
This method of communication is used by the ACM
for control of the airbag indicator on all models
equipped with dual front airbags. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
COMMUNICATION - DESCRIPTION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS
The primary passenger restraints in this or any
other vehicle are the standard equipment factory-in-
stalled seat belts. Seat belts are referred to as an
active restraint because the vehicle occupants are
required to physically fasten and properly adjust
these restraints in order to benefit from them. See
the owner's manual in the vehicle glove box for more
information on the features, use and operation of all
of the factory-installed active restraints.PASSIVE RESTRAINTS
The passive restraints system is referred to as a
supplemental restraint system because they were
designed and are intended to enhance the protection
for the vehicle occupants of the vehicleonlywhen
used in conjunction with the seat belts. They are
referred to as passive systems because the vehicle
occupants are not required to do anything to make
them operate; however, the vehicle occupants must
be wearing their seat belts in order to obtain the
maximum safety benefit from the factory-installed
supplemental restraint systems.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Airbag Control Module (ACM). An airbag indicator in
the ElectroMechanical Instrument Cluster (EMIC)
illuminates for about seven seconds as a bulb test
each time the ignition switch is turned to the On or
Start positions. Following the bulb test, the airbag
indicator is turned on or off by the ACM to indicate
the status of the supplemental restraint system. If
the airbag indicator comes on at any time other than
during the bulb test, it indicates that there is a prob-
lem in the supplemental restraint system electrical
circuits. Such a problem may cause airbags not to
deploy when required, or to deploy when not
required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM signals the inflator
unit of the airbag module to deploy the airbag. Dur-
ing a frontal vehicle impact, the knee blockers work
in concert with properly fastened and adjusted seat
belts to restrain both the driver and the front seat
passenger in the proper position for an airbag deploy-
ment. The knee blockers also absorb and distribute
the crash energy from the driver and the front seat
passenger to the structure of the instrument panel.
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they have of an airbag deployment itself. This is
because the airbag deployment and deflation occur so
rapidly. In a typical 48 kilometer-per-hour (30 mile-
per-hour) barrier impact, from the moment of impact
until the airbags are fully inflated takes about 40
milliseconds. Within one to two seconds from the
moment of impact, the airbags are almost entirely
deflated. The times cited for these events are approx-
imations, which apply only to a barrier impact at the
given speed. Actual times will vary somewhat,
8O - 4 RESTRAINTSWJ
RESTRAINTS (Continued)

depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
airbag system circuits or components, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Proper
testing of the airbag system components, the Pro-
grammable Communication Interface (PCI) data bus,
the data bus message inputs to and outputs from the
EMIC or the ACM, as well as the retrieval or erasure
of a DTC from the ACM or EMIC requires the use of
a DRBIIItscan tool. Refer to the appropriate diag-
nostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC) or the
Airbag Control Module (ACM), as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
WJRESTRAINTS 8O - 5
RESTRAINTS (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
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RESTRAINTS (Continued)