engine light JEEP GRAND CHEROKEE 2002 WJ / 2.G Owner's Guide

system has been turned On, the cruise indicator is
illuminated. The indicator remains illuminated until
the cluster receives a cruise indicator lamp-off mes-
sage from the PCM or until the ignition switch is
turned to the Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the cruise indicator will be
turned on for the duration of the test to confirm the
functionality of the bulb and the cluster control cir-
cuitry.
The PCM continually monitors the speed control
switches to determine the proper outputs to the
speed control servo. The PCM then sends the proper
cruise indicator lamp-on and lamp-off messages to
the instrument cluster. If the cruise indicator fails to
light during the actuator test, replace the bulb with a
known good unit. For further diagnosis of the cruise
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the speed control
switches, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the cruise indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
ENGINE TEMPERATURE
GAUGE
DESCRIPTION
An engine coolant temperature gauge is standard
equipment on all instrument clusters. The engine
coolant temperature gauge is located in the lower
right corner of the instrument cluster, to the right of
the speedometer. The engine coolant temperature
gauge consists of a movable gauge needle or pointer
controlled by the instrument cluster circuitry and a
fixed 90 degree scale on the gauge dial face that
reads left-to-right from 40É C to 125É C, or from 100É
F to 260É F, depending upon the market for which
the vehicle is manufactured. An International Con-
trol and Display Symbol icon for ªEngine Coolant
Temperatureº is located on the gauge dial face.
The engine coolant temperature gauge graphics are
either white, gray and orange against a black gauge
dial face (base cluster) or black, gray and red against
a taupe gauge dial face (premium cluster), making
them clearly visible within the instrument cluster in
daylight. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the base cluster
white gauge graphics appear blue-green and the
orange graphics still appear orange, while the pre-
mium cluster taupe gauge dial face appears blue-green with the black graphics silhouetted against the
illuminated background and the red graphics still
appear red. The gray gauge graphics for both ver-
sions of the cluster are not illuminated. The orange
gauge needle in the base cluster gauge is internally
illuminated, while the black gauge needle in the pre-
mium cluster gauge is not.
Base cluster gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. Premium cluster gauge illumination is pro-
vided by an integral electro-luminescent lamp that is
serviced as a unit with the instrument cluster. The
engine coolant temperature gauge is serviced as a
unit with the instrument cluster.
OPERATION
The engine coolant temperature gauge gives an
indication to the vehicle operator of the engine cool-
ant temperature. This gauge is controlled by the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The engine coolant temper-
ature gauge is an air core magnetic unit that is com-
pletely controlled by the instrument cluster electronic
circuit board. The cluster is programmed to move the
gauge needle back to the low end of the scale after
the ignition switch is turned to the Off position. The
instrument cluster circuitry controls the gauge nee-
dle position and provides the following features:
²Engine Temperature Normal Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is within
the normal operating range [up to about 124É C (255É
F) for gasoline engines, and 115É C (239É F) for diesel
engines], the gauge needle is moved to the relative
temperature position of the gauge scale.
²Engine Temperature High Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is high
[above about 127É C (260É F) for gasoline engines
except Gulf Coast Country (GCC), 129É C (264É F) for
GCC gasoline engines, and 118É C (244É F) for diesel
engines], the gauge needle is moved to the center of
the red warning zone on the gauge scale.
²Engine Temperature Critical Message-
Each time the cluster receives a message from the
PCM indicating the engine coolant temperature is
critical [about 132É C (270É F) or higher for all gaso-
line engines, and 126É C (259É F) for all diesel
engines], the gauge needle is moved to the high end
of the red warning zone on the gauge scale.
²Communication Error- If the cluster fails to
receive an engine temperature message, it will hold
WJINSTRUMENT CLUSTER 8J - 19
CRUISE INDICATOR (Continued)

the gauge needle at the last indication for about
twelve seconds or until a new engine temperature
message is received, whichever occurs first. After
twelve seconds, the cluster will return the gauge nee-
dle to the low end of the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster moves the
engine coolant temperature gauge needle to indicate
a high or critical engine temperature, it may indicate
that the engine or the engine cooling system requires
service. For proper diagnosis of the engine coolant
temperature sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the engine coolant temperature
gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
FRONT FOG LAMP INDICATOR
DESCRIPTION
A front fog lamp indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional front fog lamps.
The front fog lamp indicator is located on the left
edge of the instrument cluster, to the left of the
tachometer. The front fog lamp indicator consists of
an International Control and Display Symbol icon for
ªFront Fog Lightº imprinted on a green lens. The
lens is located behind a cutout in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. The icon
appears silhouetted against a green field through the
translucent outer layer of the overlay when the indi-
cator is illuminated from behind by a replaceable
incandescent bulb and bulb holder unit located on
the instrument cluster electronic circuit board. When
the exterior lighting is turned On, the illumination
intensity of the front fog lamp indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the control stalk of the left multi-func-
tion switch. The front fog lamp indicator lens isserviced as a unit with the instrument cluster lens,
hood and mask unit.
OPERATION
The front fog lamp indicator gives an indication to
the vehicle operator whenever the front fog lamps
are illuminated. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The front fog lamp
indicator bulb is completely controlled by the instru-
ment cluster logic circuit, and that logic will allow
this indicator to operate whenever the instrument
cluster receives a battery current input on the fused
B(+) circuit. Therefore, the indicator can be illumi-
nated regardless of the ignition switch position. The
bulb only illuminates when it is provided a path to
ground by the instrument cluster transistor. The
instrument cluster will turn on the front fog lamp
indicator for the following reasons:
²Front Fog Lamp Indicator Lamp-On Mes-
sage- Each time the cluster receives a front fog
lamp indicator lamp-on message from the BCM indi-
cating that the front fog lamps are turned On, the
front fog lamp indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
front fog lamp indicator lamp-off message from the
BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the front fog lamp indica-
tor will be turned on for the duration of the test to
confirm the functionality of the bulb and the cluster
control circuitry.
The BCM continually monitors the exterior light-
ing (left multi-function) switch to determine the
proper outputs to the front fog lamp relay. The BCM
then sends the proper front fog lamp indicator
lamp-on and lamp-off messages to the instrument
cluster. If the front fog lamp indicator fails to light
during the actuator test, replace the bulb with a
known good unit. For further diagnosis of the front
fog lamp indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the front fog
lamp system, the BCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the front fog lamp indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
8J - 20 INSTRUMENT CLUSTERWJ
ENGINE TEMPERATURE GAUGE (Continued)

tor lens is serviced as a unit with the instrument clus-
ter lens, hood and mask unit.
OPERATION
The low fuel indicator gives an indication to the
vehicle operator when the level of fuel in the fuel
tank becomes low. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
low fuel indicator bulb is completely controlled by the
instrument cluster logic circuit, and that logic will
only allow this indicator to operate when the instru-
ment cluster receives a battery current input on the
fused ignition switch output (run-start) circuit.
Therefore, the indicator will always be off when the
ignition switch is in any position except On or Start.
The bulb only illuminates when it is switched to
ground by the instrument cluster transistor. The
instrument cluster will turn on the low fuel indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low fuel indicator is
illuminated for about three seconds as a bulb test.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives a message from the
PCM indicating that the percent tank full is less
than about 12.5 (one-eighth), the low fuel indicator is
illuminated. The indicator remains illuminated until
the cluster receives messages from the PCM indicat-
ing that the percent tank full has increased to
greater than about 12.5 (one-eighth). The PCM
applies an algorithm to the input from the fuel tank
sender to dampen the illumination of the low fuel
indicator against the negative effect that fuel slosh-
ing within the fuel tank can have on accurate inputs
to the PCM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is a short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is an open circuit.
²Communication Error- If the cluster fails to
receive a percent tank full message for more than
about twelve seconds, the cluster control circuitry
will illuminate the low fuel indicator until a new per-
cent tank full message is received.²Actuator Test- Each time the cluster is put
through the actuator test, the low fuel indicator will
be turned on for the duration of the test to confirm
the functionality of the bulb and the cluster control
circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. If the low fuel indicator fails to light during
the bulb test, replace the bulb with a known good
unit. For further diagnosis of the low fuel indicator
or the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the fuel tank sender, the PCM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the low fuel indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
MALFUNCTION INDICATOR
LAMP (MIL)
DESCRIPTION
A Malfunction Indicator Lamp (MIL) is standard
equipment on all instrument clusters. The MIL is
located near the right edge of the instrument cluster,
to the right of the speedometer. The MIL consists of
an International Control and Display Symbol icon for
ªEngineº imprinted on an amber lens. The lens is
located behind a cutout in the opaque layer of the
instrument cluster overlay. The dark outer layer of
the overlay prevents the icon from being clearly vis-
ible when the indicator is not illuminated. The icon
appears silhouetted against an amber field through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by a replaceable
incandescent bulb and bulb holder unit located on
the instrument cluster electronic circuit board. The
MIL lens is serviced as a unit with the instrument
cluster lens, hood and mask unit.
OPERATION
The Malfunction Indicator Lamp (MIL) gives an
indication to the vehicle operator when the Power-
train Control Module (PCM) has recorded a Diagnos-
tic Trouble Code (DTC) for an On-Board Diagnostics
II (OBDII) emissions-related circuit or component
malfunction. This indicator is controlled by a transis-
tor on the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the PCM over the
Programmable Communications Interface (PCI) data
bus. The MIL bulb is completely controlled by the
WJINSTRUMENT CLUSTER 8J - 23
LOW FUEL INDICATOR (Continued)

nated at full brightness if the exterior lamps are
turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster electronic circuitry based upon cluster pro-
gramming and electronic messages received by the
cluster from the Powertrain Control Module (PCM)
over the Programmable Communications Interface
(PCI) data bus. The odometer and trip odometer
information is displayed by the instrument cluster
Vacuum Fluorescent Display (VFD). The VFD will
only display odometer or trip odometer information
after the ignition switch is turned to the On or Start
positions, and will display the information in the
odometer or trip odometer mode based upon the
selection that was active when the ignition switch
was last turned to the Off position. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the ignition switch in the On posi-
tion will toggle the display between the odometer and
trip odometer information. Each time the ignition
switch is turned to the On or Start positions, the dis-
play will automatically return to the last mode
selected (odometer or trip odometer) before the igni-
tion switch was turned to the Off position.
²Trip Odometer Reset- When the trip odome-
ter reset switch button is depressed and held for
longer than about two seconds with the ignitions
switch in the On or Start positions, the trip odometer
will be reset to 000.0 kilometers (miles). The VFD
must be displaying the current trip odometer infor-
mation in order for the trip odometer information to
be reset.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If it is deter-
mined that the distance information stored in the
cluster memory is corrupt, it will display ª------º in
the VFD. If the cluster is unable to display distance
information due to an error internal to the cluster,
the VFD display will be blank.²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will step sequen-
tially through a display of ª000000º through
ª999999º, then display the cluster software version
number to confirm the functionality of the VFD and
the cluster control circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the vehicle speed
sensor, then sends the proper distance messages to
the instrument cluster. For further diagnosis of the
odometer/trip odometer or the instrument cluster cir-
cuitry that controls these functions, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the odometer/trip odometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
OIL PRESSURE GAUGE
DESCRIPTION
An oil pressure gauge is standard equipment on all
instrument clusters. The oil pressure gauge is located
in the upper right corner of the instrument cluster, to
the right of the speedometer. The oil pressure gauge
consists of a movable gauge needle or pointer con-
trolled by the instrument cluster circuitry and a fixed
90 degree scale on the gauge dial face that reads left-
to-right from 0 kg/cm to 5.4 kg/cm (metric cluster
for gasoline engines), from 0 kg/cm to 8.3 kg/cm
(metric cluster for diesel engines), or from 0 psi to 80
psi (U.S. cluster), depending upon the market for
which the vehicle is manufactured. An International
Control and Display Symbol icon for ªEngine Oilº is
located on the gauge dial face.
The oil pressure gauge graphics are either white,
gray and orange against a black gauge dial face (base
cluster) or black and gray against a taupe gauge dial
face (premium cluster), making them clearly visible
within the instrument cluster in daylight. When illu-
minated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the base cluster white gauge
graphics appear blue-green and the orange graphics
still appear orange, while the premium cluster taupe
gauge dial face appears blue-green with the black
graphics silhouetted against the illuminated back-
ground. The gray gauge graphics for both versions of
the cluster are not illuminated. The orange gauge
needle in the base cluster gauge is internally illumi-
nated, while the black gauge needle in the premium
cluster gauge is not.
WJINSTRUMENT CLUSTER 8J - 25
ODOMETER (Continued)

Base cluster gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. Premium cluster gauge illumination is pro-
vided by an integral electro-luminescent lamp that is
serviced as a unit with the instrument cluster. The
oil pressure gauge is serviced as a unit with the
instrument cluster.
OPERATION
The oil pressure gauge gives an indication to the
vehicle operator of the engine oil pressure. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
oil pressure gauge is an air core magnetic unit that
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (run-start) circuit whenever the igni-
tion switch is in the On or Start positions. The clus-
ter is programmed to move the gauge needle back to
the low end of the scale after the ignition switch is
turned to the Off position. The instrument cluster
circuitry controls the gauge needle position and pro-
vides the following features:
²Engine Oil Pressure Normal Message- Each
time the cluster receives a message from the PCM
indicating the engine oil pressure is within the nor-
mal operating range [above 0.28 kg/cm (above 4
psi), the gauge needle is moved to the relative pres-
sure position of the gauge scale.
²Engine Oil Pressure Low Message- Each
time the cluster receives a message from the PCM
indicating the engine oil pressure is about 0.28
kg/cm or lower (about 4 psi or lower), the gauge
needle is moved to the far left (low) end of the gauge
scale. The gauge needle remains at the low end of
the scale until the cluster receives a message from
the PCM indicating that the engine oil pressure is
about 0.56 kg/cm or higher (about 8 psi or higher).
²Communication Error- If the cluster fails to
receive an engine oil pressure message, it will hold
the gauge needle at the last indication for about
twelve seconds or until a new engine oil pressure
message is received, whichever occurs first. After
twelve seconds, the cluster will return the gauge nee-
dle to the low end of the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the engine oil pres-
sure sensor to determine the engine oil pressure. ThePCM then sends the proper engine oil pressure mes-
sages to the instrument cluster. For further diagnosis
of the oil pressure gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster turns on
the check gauges indicator due to a low oil pressure
gauge reading, it may indicate that the engine or the
engine oiling system requires service. For proper
diagnosis of the engine oil pressure sensor, the PCM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the oil pressure
gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all gasoline engine instrument clusters. The over-
drive off indicator is located in the lower edge of the
tachometer gauge dial face in the instrument cluster.
The overdrive off indicator consists of the words ªO/D
OFFº imprinted on an amber lens. The lens is
located behind a cutout in the opaque layer of the
tachometer gauge dial face overlay. The dark outer
layer of the gauge dial face overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. The words ªO/D OFFº appear silhouetted
against an amber field through the translucent outer
layer of the gauge dial face overlay when the indica-
tor is illuminated from behind by a replaceable
incandescent bulb and bulb holder unit located on
the instrument cluster electronic circuit board. When
the exterior lighting is turned On, the illumination
intensity of the overdrive off indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the control stalk of the left multi-func-
tion switch. The overdrive off indicator lens is
serviced as a unit with the instrument cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster over the Programmable
Communications Interface (PCI) data bus. These
messages are sent by the Powertrain Control Module
(PCM) or by the Transmission Control Module
(TCM), depending on the model of the automatic
transmission. The overdrive off indicator bulb is com-
8J - 26 INSTRUMENT CLUSTERWJ
OIL PRESSURE GAUGE (Continued)

OPERATION
The speedometer gives an indication to the vehicle
operator of the vehicle road speed. This gauge is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
speedometer is an air core magnetic unit that
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (run-start) circuit whenever the igni-
tion switch is in the On or Start positions. The clus-
ter is programmed to move the gauge needle back to
the low end of the scale after the ignition switch is
turned to the Off position. The instrument cluster
circuitry controls the gauge needle position and pro-
vides the following features:
²Vehicle Speed Message- Each time the clus-
ter receives a vehicle speed message from the PCM it
will calculate the correct vehicle speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new vehi-
cle speed message and reposition the gauge pointer
accordingly about every 86 milliseconds. The gauge
needle will continue to be positioned at the actual
vehicle speed position on the gauge scale until the
ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive a speedometer message, it will hold the gauge
needle at the last indication for about six seconds, or
until the ignition switch is turned to the Off position,
whichever occurs first. If a new speed message is not
received after about six seconds, the gauge needle
will return to the far left (low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the vehicle speed
information received from the Controller Anti-lock
Brake (CAB) to determine the vehicle road speed,
then sends the proper vehicle speed messages to the
instrument cluster. For further diagnosis of the
speedometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the CAB, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the speedometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TACHOMETER
DESCRIPTION
A tachometer is standard equipment on all instru-
ment clusters. The tachometer is located to the left of
the speedometer in the instrument cluster. The
tachometer consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry,
and a fixed 255 degree scale on the gauge dial face
that reads left-to-right from 0 to 7 for gasoline
engines, or from 0 to 6 for diesel engines. The text ªX
1000º (base cluster) or ªRPM X 1000º (premium clus-
ter) imprinted on the cluster overlay directly below
the hub of the tachometer needle identifies that each
number on the tachometer scale is to be multiplied
by 1000 rpm. The gasoline engine tachometer has a
red zone beginning at 5800 RPM, while the red zone
for the diesel engine tachometer begins at 4200 RPM.
The tachometer in the premium version cluster for
certain engine and market applications also includes
red text located in the center of the gauge dial face
just above the hub of the tachometer needle that
specifies a special fuel requirement.
The tachometer graphics are either white, gray
and orange against a black gauge dial face (base
cluster) or black, gray and red against a taupe gauge
dial face (premium cluster), making them clearly vis-
ible within the instrument cluster in daylight. When
illuminated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the base cluster white gauge
graphics appear blue-green and the orange graphics
still appear orange, while the premium cluster taupe
gauge dial face appears blue-green with the black
graphics silhouetted against the illuminated back-
ground and the red graphics still appear red. The
gray gauge graphics for both versions of the cluster
are not illuminated. The orange gauge needle in the
base cluster gauge is internally illuminated, while
the black gauge needle in the premium cluster gauge
is not.
Base cluster gauge illumination is provided by
replaceable incandescent bulb and bulb holder units
located on the instrument cluster electronic circuit
board. Premium cluster gauge illumination is pro-
vided by an integral electro-luminescent lamp that is
serviced as a unit with the instrument cluster. The
tachometer is serviced as a unit with the instrument
cluster.
OPERATION
The tachometer gives an indication to the vehicle
operator of the engine speed. This gauge is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
WJINSTRUMENT CLUSTER 8J - 31
SPEEDOMETER (Continued)

ing the system voltage is high (system voltage is
about sixteen volts or higher), the gauge needle is
moved to the relative voltage position in the red zone
of the gauge scale and the check gauges indicator is
illuminated. The gauge needle remains in the red
zone and the check gauges indicator remains illumi-
nated until the cluster receives a message from the
PCM indicating there is no high system voltage con-
dition (system voltage is below about sixteen volts,
but higher than about eleven volts).
²Communication Error- If the cluster fails to
receive a system voltage message, it will hold the
gauge needle at the last indication for about twelve
seconds, until a new message is received, or until the
ignition switch is turned to the Off position, which-
ever occurs first. After twelve seconds, the cluster
will return the gauge needle to the low end of the
gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back to con-
firm the functionality of the gauge and the cluster
control circuitry.
The PCM continually monitors the system voltage
to control the generator output. The PCM then sends
the proper system voltage messages to the instru-
ment cluster. For further diagnosis of the voltage
gauge or the instrument cluster circuitry that con-
trols the gauge, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING). If
the instrument cluster turns on the check gauges
indicator due to a system voltage low or high condi-
tion, it may indicate that the charging system
requires service. For proper diagnosis of the charging
system, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the volt-
age gauge, a DRBIIItscan tool is required. Refer to
the appropriate diagnostic information.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The wait-to-start indicator is
located near the lower edge of the tachometer gauge
dial face, to the right of center. The wait-to-start
indicator consists of an International Control and
Display Symbol icon for ªDiesel Preheatº imprinted
on an amber lens. The lens is located behind a cutout
in the opaque layer of the tachometer gauge dial face
overlay. The dark outer layer of the gauge dial face
overlay prevents the icon from being clearly visible
when the indicator is not illuminated. The icon
appears silhouetted against an amber field throughthe translucent outer layer of the gauge dial face
overlay when the indicator is illuminated from
behind by a replaceable incandescent bulb and bulb
holder unit located on the instrument cluster elec-
tronic circuit board. The wait-to-start indicator lens
is serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their preheat operating mode.
This indicator is controlled by a transistor on the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The wait-to-start indicator
bulb is completely controlled by the instrument clus-
ter logic circuit, and that logic will only allow this
indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is in
any position except On or Start. The bulb only illu-
minates when it is switched to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the wait-to-start indicator for the following
reasons:
²Wait-To-Start Indicator Lamp-On Message-
Each time the cluster receives a wait-to-start indica-
tor lamp-on message from the PCM indicating the
glow plugs are heating and the driver must wait to
start the engine, the wait-to-start indicator will be
illuminated. The indicator remains illuminated until
the cluster receives a wait-to-start indicator lamp-off
message, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the wait-to-start indicator
will be turned on for the duration of the test to con-
firm the functionality of the bulb and the cluster con-
trol circuitry.
The PCM continually monitors the ambient tem-
perature and the glow plug pre-heater circuits to
determine how long the glow plugs must be heated in
the pre-heat operating mode. The PCM then sends
the proper wait-to-start indicator lamp-on and lamp-
off messages to the instrument cluster. If the wait-to-
start indicator fails to light during the actuator test,
replace the bulb with a known good unit. For further
diagnosis of the wait-to-start indicator or the instru-
ment cluster circuitry that controls the indicator,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the glow plug pre-heater control circuits,
the PCM, the PCI data bus, or the electronic message
WJINSTRUMENT CLUSTER 8J - 35
VOLTAGE GAUGE (Continued)

inputs to the instrument cluster that control the
wait-to-start indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
WATER-IN-FUEL INDICATOR
DESCRIPTION
A water-in-fuel indicator is only found in the
instrument clusters of vehicles equipped with an
optional diesel engine. The water-in-fuel indicator is
located near the left edge of the instrument cluster,
to the left of the tachometer. The water-in-fuel indi-
cator consists of an International Control and Dis-
play Symbol icon for ªWater in Fuelº imprinted on a
red lens. The lens is located behind a cutout in the
opaque layer of the instrument cluster overlay. The
dark outer layer of the overlay prevents the icon
from being clearly visible when the indicator is not
illuminated. The icon appears silhouetted against a
red field through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by a Light Emitting Diode (LED), which is
soldered onto the instrument cluster electronic circuit
board. The water-in-fuel indicator lens is serviced as
a unit with the instrument cluster lens, hood and
mask unit.
OPERATION
The water-in-fuel indicator gives an indication to
the vehicle operator when there is excessive water in
the fuel system. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The water-in-
fuel indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator tooperate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the indicator will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the water-in-fuel indicator for the following
reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the water-in-fuel indicator
is illuminated for about three seconds as a bulb test.
²Water-In-Fuel Indicator Lamp-On Message-
Each time the cluster receives a water-in-fuel indica-
tor lamp-on message from the PCM indicating there
is excessive water in the diesel fuel system, the
water-in-fuel indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
water-in-fuel indicator lamp-off message, or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the water-in-fuel indicator
will be turned on for the duration of the test to con-
firm the functionality of the LED and the cluster con-
trol circuitry.
The PCM continually monitors the water-in-fuel
sensor to determine whether there is excessive water
in the diesel fuel. The PCM then sends the proper
water-in-fuel indicator lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the water-in-fuel indicator or the instrument clus-
ter circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
water-in-fuel sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the water-in-fuel indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
8J - 36 INSTRUMENT CLUSTERWJ
WAIT-TO-START INDICATOR (Continued)

Turn signal inputs that actuate the combination
flasher are low current grounds, each drawing a
maximum of 300 milliamperes.The hazard warning
signal input is a low current ground drawing a max-
imum of 600 milliamperes.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the steering column cover. (Refer to 23
- BODY/INSTRUMENT PANEL/STEERING COL-
UMN OPENING COVER - REMOVAL).
(3) Remove the combination flasher from the Junc-
tion Block (JB) (Fig. 8).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Align the terminals of the combination flasher
with the terminal cavities in the JB. (Fig. 8)
(2) Push in firmly and evenly on the combination
flasher until the terminals are fully seated.
(3) Reinstall the steering column opening cover.
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION).
(4) Reconnect the battery negative cable.
DAYTIME RUNNING LAMP
MODULE
DESCRIPTION
The Daytime Running Lights (Headlamps) System
is installed on vehicles manufactured for sale in Can-
ada only. A separate module, mounted in the junction
block under the dash, controls the DRL.
OPERATION
The headlamps are illuminated at a reduced inten-
sity when the engine is running, headlamp switch
off, and the parking brake released.
REMOVAL
(1) Lower the junction block. (Refer to 8 - ELEC-
TRICAL/POWER DISTRIBUTION/JUNCTION
BLOCK - REMOVAL) for service procedures.
(2) Remove the module from the junction block.
INSTALLATION
(1) Position the module in the junction block and
press to secure.
(2) Install the junction block. (Refer to 8 - ELEC-
TRICAL/POWER DISTRIBUTION/JUNCTION
BLOCK - INSTALLATION) for service procedures.
Fig. 8 Combination Flasher
1 - COMBINATION FLASHER
2 - JUNCTION BLOCK
WJLAMPS/LIGHTING - EXTERIOR 8L - 9
COMBINATION FLASHER (Continued)

DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING Ð HEADLAMP
SYSTEM
HEADLAMPS
CONDITION POSSIBLE CAUSES CORRECTION
HEADLAMPS ARE DIM
WITH ENGINE IDLING1. Loose or corroded battery cables. 1. Clean and secure battery cable clamps
and posts.
OR IGNITION TURNED
OFF2. Loose or worn generator drive belt. 2. Adjust or replace generator drive belt.
3. Charging system output too low. 3. Test and repair charging system, refer
to Electrical, Charging
4. Battery has insufficient charge. 4. Test battery state-of -charge, refer to
Electrical, Battery System.
5. Battery is sulfated or shorted. 5. Load test battery, refer to
Electrical,Battery System.
6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-ground
locations, refer to Electrical, Wiring Digram
Information.
7. Both headlamp bulbs defective. 7. Replace both headlamp bulbs.
HEADLAMP BULBS BURN
OUT1. Charging system output too high. 1. Test and repair charging system, refer
to Electrical, Charging.
FREQUENTLY 2. Loose or corroded terminals or
splices in circuit.2. Inspect and repair all connectors and
splices, refer to Electrical, Wiring
Information.
HEADLAMPS ARE DIM
WITH ENGINE RUNNING1. Charging system output too low. 1. Test and repair charging system, refer
to Electrical, Wiring Information.
ABOVE IDLE* 2. Poor lighting circuit Z1-ground. 2. Test for voltage drop across Z1-ground
locations, refer to Electrical, Wiring
Information.
3. High resistance in headlamp
circuit.3. Test amperage draw of headlamp
circuit.
4. Both headlamp bulbs defective. 4. Replace both headlamp bulbs.
HEADLAMPS FLASH
RANDOMLY1. Poor lighting circuit Z1-ground. 1. Test for voltage drop across Z1-ground
locations, refer to Electrical, Wiring
Information.
2. High resistance in headlamp
circuit.2. Test amperage draw of headlamp
circuit. Should not exceed 30 amps.
3. Loose or corroded terminals or
splices in circuit.3. Inspect and repair all connectors and
splices, refer to Electrical, Wiring
Information.
HEADLAMPS DO NOT
ILLUMINATE1. No voltage to headlamps. 1. Repair open headlamp circuit, refer to
Electrical, Wiring Information.
2. No Z1-ground at headlamps. 2. Repair circuit ground, refer to Electrical,
Wiring Information.
8L - 12 LAMPS/LIGHTING - EXTERIORWJ
HEADLAMP (Continued)