8J Instrument JEEP GRAND CHEROKEE 2002 WJ / 2.G Service Manual

CHARGING
TABLE OF CONTENTS
page page
CHARGING
DESCRIPTION.........................24
OPERATION...........................24
DIAGNOSIS AND TESTING - CHARGING
SYSTEM............................24
SPECIFICATIONS
GENERATOR RATINGS - GAS POWERED . . 25
TORQUE - GAS POWERED.............25
SPECIAL TOOLS.......................26
BATTERY TEMPERATURE SENSOR
DESCRIPTION.........................26OPERATION...........................26
REMOVAL.............................26
INSTALLATION.........................26
GENERATOR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
VOLTAGE REGULATOR
DESCRIPTION.........................28
OPERATION...........................28
CHARGING
DESCRIPTION
The charging system consists of:
²Generator
²Electronic Voltage Regulator (EVR) circuitry
within the Powertrain Control Module (PCM)
²Ignition switch
²Battery (refer to 8, Battery for information)
²Battery temperature sensor
²Generator Lamp (if equipped)
²Check Gauges Lamp (if equipped)
²Voltmeter (refer to 8, Instrument Cluster for
information)
²Wiring harness and connections (refer to 8, Wir-
ing for information)
OPERATION
The charging system is turned on and off with the
ignition switch. The system is on when the engine is
running and the ASD relay is energized. When the
ASD relay is on, voltage is supplied to the ASD relay
sense circuit at the PCM. This voltage is connected
through the PCM and supplied to one of the genera-
tor field terminals (Gen. Source +) at the back of the
generator.
The amount of DC current produced by the gener-
ator is controlled by the EVR (field control) circuitry
contained within the PCM. This circuitry is con-
nected in series with the second rotor field terminal
and ground.
A battery temperature sensor, located in the bat-
tery tray housing, is used to sense battery tempera-
ture. This temperature data, along with data from
monitored line voltage, is used by the PCM to vary
the battery charging rate. This is done by cycling theground path to control the strength of the rotor mag-
netic field. The PCM then compensates and regulates
generator current output accordingly.
All vehicles are equipped with On-Board Diagnos-
tics (OBD). All OBD-sensed systems, including EVR
(field control) circuitry, are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trou-
ble Code (DTC). The PCM will store a DTC in elec-
tronic memory for certain failures it detects. Refer to
Diagnostic Trouble Codes in; Powertrain Control
Module; Electronic Control Modules for more DTC
information.
The Check Gauges Lamp (if equipped) monitors:
charging system voltage,engine coolant tempera-
ture and engine oil pressure. If an extreme condition
is indicated, the lamp will be illuminated. This is
done as reminder to check the three gauges. The sig-
nal to activate the lamp is sent via the CCD bus cir-
cuits. The lamp is located on the instrument panel.
Refer to 8, Instrument Cluster for additional infor-
mation.
DIAGNOSIS AND TESTING - CHARGING
SYSTEM
The following procedures may be used to diagnose
the charging system if:
²the check gauges lamp (if equipped) is illumi-
nated with the engine running
²the voltmeter (if equipped) does not register
properly
²an undercharged or overcharged battery condi-
tion occurs.
Remember that an undercharged battery is often
caused by:
²accessories being left on with the engine not
running
8F - 24 CHARGINGWJ

INSPECTION
For complete circuit diagrams, refer toStarting
Systemin the Contents of Group 8W - Wiring Dia-
grams. Before removing any unit from the starting
system for repair or diagnosis, perform the following
inspections:
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
²Battery- Visually inspect the battery for indi-
cations of physical damage and loose or corroded
cable connections. Determine the state-of-charge and
cranking capacity of the battery. Charge or replace
the battery, if required. Refer toBatteryin the
proper section of Group 8A - Battery for complete ser-
vice information for the battery.
²Ignition Switch- Visually inspect the ignition
switch for indications of physical damage and loose
or corroded wire harness connections. Refer toIgni-
tion Switch and Key Lock Cylinderin the proper
section of Group 8D - Ignition System for complete
service information for the ignition switch.
²Park/Neutral Position Switch- Visually
inspect the park/neutral position switch for indica-
tions of physical damage and loose or corroded wire
harness connections. Refer toPark/Neutral Posi-
tion Switchin the proper section of Group 21 -
Transmission for complete service information for the
park/neutral position switch.
²Starter Relay- Visually inspect the starter
relay for indications of physical damage and loose or
corroded wire harness connections.
²Starter Motor- Visually inspect the starter
motor for indications of physical damage and loose or
corroded wire harness connections.
²Starter Solenoid- Visually inspect the starter
solenoid for indications of physical damage and loose
or corroded wire harness connections.
²Wiring- Visually inspect the wire harnesses for
damage. Repair or replace any faulty wiring, as
required. Refer to the proper section ofGroup 8W -
Wiring Diagramsfor complete service information
and circuit diagrams for the starting system wiring
components.TESTING
COLD CRANKING TEST
For complete circuit diagrams, refer toStarting
Systemin the Contents of Group 8W - Wiring Dia-
grams. The battery must be fully-charged and load-
tested before proceeding. Refer toBatteryin the
Diagnosis and Testing section of Group 8A - Battery
for the procedures.
(1) Connect a suitable volt-ampere tester to the
battery terminals (Fig. 1). See the instructions pro-
vided by the manufacturer of the volt-ampere tester
being used.
(2) Fully engage the parking brake.
(3) Place the automatic transmission gearshift
selector lever in the Park position.
(4) Verify that all lamps and accessories are
turned off.
(5) To prevent the engine from starting, remove
the Automatic ShutDown (ASD) relay. The ASD relay
is located in the Power Distribution Center (PDC), in
the engine compartment. Refer to the fuse and relay
layout label affixed to the underside of the PDC cover
for ASD relay identification and location.
(6) Rotate and hold the ignition switch in the Start
position. Note the cranking voltage and current
(amperage) draw readings shown on the volt-ampere
tester.
(a) If the voltage reads below 9.6 volts, refer to
Starter Motorin the Diagnosis and Testing sec-
tion of this group. If the starter motor is OK, refer
toEngine Diagnosisin the Diagnosis and Testing
section of Group 9 - Engine for further testing of
the engine. If the starter motor is not OK, replace
the faulty starter motor.
Fig. 1 Volts-Amps Tester Connections - Typical
1 - POSITIVE CLAMP
2 - NEGATIVE CLAMP
3 - INDUCTION AMMETER CLAMP
8F - 32 STARTINGWJ
STARTING (Continued)

²Passenger Door Module (PDM)- Refer to
Electronic Control Modules for more information.
OPERATION - REAR WINDOW DEFOGGER
The rear window defogger system is controlled by a
momentary switch that is integral to the a/c heater
control located in the center stack area of the instru-
ment panel. A Light-Emitting Diode (LED) in the
switch button will light to indicate when the rear
window defogger system is turned on. The BCM,
which contains the rear window defogger system
timer and control logic, monitors the status of the
defogger switch through a hard-wired input. The
BCM then sends control outputs through a hard
wired circuit to energize or de-energize the defogger
relay.
The electrically heated outside rear view mirror
heating grids are also controlled by the rear window
defogger switch. When the BCM receives an input
from the switch, it sends a defogger switch status
message to the DDM and the PDM over the PCI data
bus. The DDM and PDM respond to the defogger
switch status messages by energizing or de-energiz-
ing the battery current feed to their respective out-
side rear view mirror heating grids.
The rear window defogger system will be automat-
ically turned off after a programmed time interval of
about ten minutes. After the initial time interval has
expired, if the defogger switch is turned on again
during the same ignition cycle, the defogger system
will automatically turn off after about five minutes.
The defogger system will automatically shut off if the
ignition switch is turned to the Off position, or it can
be turned off manually by depressing the rear win-
dow defogger switch again.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the rear window defogger system.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SYSTEM
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). The operation of the electri-
cally heated rear window defogger system can be
confirmed in one of the following manners:
1. Turn the ignition switch to the On position.
While monitoring the instrument panel voltmeter,
depress the rear window defogger switch to the On
position. When the rear window defogger switch is
turned On, a distinct voltmeter needle deflection
should be noted.
2. Turn the ignition switch to the On position.
Depress the rear window defogger switch to the On
position. The rear window defogger operation can be
checked by feeling the rear window or outside rear
view mirror glass. A distinct difference in tempera-
ture between the grid lines and the adjacent clear
glass or the mirror glass can be detected within three
to four minutes of operation.
3. Using a 12-volt DC voltmeter, contact the rear
glass heating grid terminal A (right side) with the
negative lead, and terminal B (left side) with the pos-
itive lead (Fig. 1). The voltmeter should read battery
voltage.
The above checks will confirm rear window defog-
ger system operation. Illumination of the rear win-
dow defogger switch LED indicator means that there
is battery current available at the output of the rear
window defogger relay, but does not confirm that bat-
tery current is reaching the rear glass heating grid
lines.
If the rear window defogger system does not oper-
ate, the problem should be isolated in the following
manner:
Fig. 1 REAR WINDOW GLASS GRID TEST
1 - TERMINAL ªAº
2 - TERMINAL ªBº
3 - FEED WIRE
4 - MID-POINT ªCº (TYPICAL)
5 - HEATED REAR WINDOW DEFOGGER GRID
6 - GROUND WIRE
8G - 2 HEATED GLASSWJ
HEATED GLASS (Continued)

(1) Confirm that the ignition switch is in the On
position.
(2) Ensure that the rear glass heating grid feed
and ground terminals are connected to the glass.
Confirm that the ground wire has continuity to
ground.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). The fuse must be tight in its
receptacles and all electrical connections must be
secure.
When the above steps have been completed and the
rear glass heating grid is still inoperative, one or
more of the following is faulty:
²Rear window defogger switch
²Rear window defogger relay
²Body Control Module (BCM)
²Rear window grid lines (all grid lines would
have to be broken or one of the feed wires discon-
nected for the entire system to be inoperative).
When the above steps have been completed and the
heated mirror glass heating grid is still inoperative,
one or more of the following is faulty:
²Body Control Module (BCM)
²Programmable Communications Interface (PCI)
data bus
²Driver Door Module (DDM) or Passenger Door
Module (PDM)
²Outside rear view mirror heating grids.
If turning the rear window defogger system on pro-
duces a severe voltmeter deflection, check for a short
circuit between the rear window defogger relay out-
put and the rear glass heating grid.
REAR WINDOW DEFOGGER
GRID
DESCRIPTION
The electrically heated rear window glass is stan-
dard equipment on this model. The liftgate flip-up
glass has two electrically conductive vertical bus bars
and a series of horizontal grid lines made of a silver-
ceramic material, which is baked on and bonded to
the inside surface of the glass. These grid lines and
the bus bars comprise a parallel electrical circuit. A
spade type terminal near the top of each bus bar
accept the connectors from the two coiled liftgate
wire harness take outs.
The grid lines and bus bars are highly resistant to
abrasion. However, it is possible for an open circuit
to occur in an individual grid line, resulting in no
current flow through the line. The grid lines can be
damaged or scraped off with sharp instruments. Care
should be taken when cleaning the glass or removing
foreign materials, decals, or stickers from the glass.Normal glass cleaning solvents or hot water used
with rags or toweling is recommended.
A repair kit is available to repair the grid lines and
bus bars, or to reinstall the heated glass terminals.
(Refer to 8 - ELECTRICAL/HEATED GLASS/REAR
WINDOW DEFOGGER GRID - STANDARD PROCE-
DURE)
OPERATION
The rear glass heating grid is energized and de-en-
ergized by the rear window defogger relay. The Body
Control Module (BCM) monitors the rear window
defogger switch. When the BCM receives an input
from the switch, it energizes or de-energizes the rear
window defogger relay through a hard wired control
output. The rear defogger relay switches fused bat-
tery current to the rear window grid lines through
the bus bars. The grid lines heat the rear window
glass to clear the surface of ice, snow or fog. Protec-
tion for the rear glass heating grid circuit is provided
by a fuse in the Power Distribution Center (PDC).
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER GRID
For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). To detect breaks in the rear
glass heating grid lines, the following procedure is
required:
(1) Turn the ignition switch to the On position.
Turn the rear window defogger system on. The rear
window defogger switch LED indicator should light.
If OK, go to Step 2. If not OK, (Refer to 8 - ELEC-
TRICAL/HEATED GLASS/REAR WINDOW DEFOG-
GER RELAY - DIAGNOSIS AND TESTING).
(2) Using a 12-volt DC voltmeter, contact the rear
glass heating grid vertical bus bar on the right side
of the vehicle with the negative lead. With the posi-
tive lead, contact the rear glass heating grid vertical
bus bar on the left side of the vehicle. The voltmeter
should read battery voltage. If OK, go to Step 3. If
not OK, repair the open rear window defogger relay
output circuit to the rear window defogger relay as
required.
(3) With the positive voltmeter lead still contacting
the rear glass heating grid vertical bus bar on the
left side of the vehicle, move the negative lead of the
voltmeter to a good body ground point. The voltage
reading should not change. If OK, go to Step 4. If not
OK, repair the ground circuit to ground as required.
(4) Connect the negative lead of the voltmeter to
the right side bus bar and touch each grid line at
midpoint C with the positive lead (Fig. 2). A reading
of approximately six volts indicates a line is good. A
reading of zero volts indicates a break in the grid
line between midpoint C and the left side rear glass
heating grid bus bar. A reading of ten to fourteen
WJHEATED GLASS 8G - 3
HEATED GLASS (Continued)

not attach the wire harness connectors until the cur-
ing process is complete.
(11) Check the operation of the rear glass heating
grid.
REAR WINDOW DEFOGGER
RELAY
DESCRIPTION
The rear window defogger relay is an electrome-
chanical device that switches fused battery current to
the rear glass heating grid and the Light-Emitting
Diode (LED) indicator of the rear window defogger
switch, when the Body Control Module (BCM) rear
window defogger timer and logic circuitry grounds
the relay coil. The rear window defogger relay is
located in the junction block, under the left end of
the instrument panel in the passenger compartment.
The rear window defogger relay is a International
Standards Organization (ISO) relay. Relays conform-
ing to the ISO specifications have common physical
dimensions, current capacities, terminal patterns,
and terminal functions.
The rear window defogger relay cannot be repaired
or adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is con-
nected in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER RELAY
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
RELAY TEST
The rear window defogger relay (Fig. 4) is located
in the junction block, under the left end of the instru-
ment panel in the passenger compartment. Remove
the rear window defogger relay from the junction
block to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   10 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, refer to theRelay Circuit Test.If
not OK, replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
fused B(+) circuit to the Power Distribution Center
(PDC) fuse as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
Fig. 4 REAR WINDOW DEFOGGER RELAY
TERMINAL LEGEND
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
WJHEATED GLASS 8G - 5
REAR WINDOW DEFOGGER GRID (Continued)

(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the rear glass heating grid and to the fuse in the
junction block that feeds the rear window defogger
switch LED indicator. There should be continuity
between the cavity for relay terminal 87 and the rear
glass heating grid and the rear window defogger
switch LED indicator at all times. If OK, go to Step
4. If not OK, repair the open rear window defogger
relay output circuit as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is connected to bat-
tery voltage and should be hot at all times. Check for
battery voltage at the cavity for relay terminal 86. If
OK, go to Step 5. If not OK, repair the open fused
B(+) circuit to the PDC fuse as required.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. This terminal is pro-
vided with ground by the Body Control Module
(BCM) rear window defogger timer and logic circuitry
to energize the defogger relay. There should be conti-
nuity to the rear window defogger relay control cir-
cuit cavity of the 22-way instrument panel wire
harness connector for the BCM. If OK, use a DRB
scan tool and refer to the Appropriate Diagnostic
Information to test the BCM. If not OK, repair the
open rear window defogger relay control circuit as
required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the steering column opening cover
from the instrument panel. Refer to Instrument
Panel System for the procedures.
(3) The rear window defogger relay is located on
the right side of the combination flasher in the junc-
tion block (Fig. 5).
(4) Remove the rear window defogger relay from
the junction block.
INSTALLATION
(1) Position the rear window defogger relay in the
proper receptacle in the junction block.
(2) Align the rear window defogger relay terminals
with the terminal cavities in the junction block recep-
tacle.
(3) Push in firmly on the rear window defogger
relay until the terminals are fully seated in the ter-
minal cavities in the junction block receptacle.
(4) Install the steering column opening cover onto
the instrument panel. Refer to Instrument Panel Sys-
tem for the procedures.
(5) Reconnect the battery negative cable.
REAR WINDOW DEFOGGER
SWITCH
DESCRIPTION
The rear window defogger switch is integral to the
a/c heater control, which is located in the instrument
panel center stack below the radio receiver. This
momentary switch provides a hard wired ground sig-
nal to the Body Control Module (BCM) each time it is
depressed. A Light Emitting Diode (LED) in the push
button for the rear window defogger switch illumi-
nates to indicate when the rear window defogger sys-
tem is turned on.
The rear window defogger switch and the rear win-
dow defogger switch LED indicator cannot be
Fig. 5 JUNCTION BLOCK
1 - COMBINATION FLASHER
2 - JUNCTION BLOCK
8G - 6 HEATED GLASSWJ
REAR WINDOW DEFOGGER RELAY (Continued)

repaired and, if faulty or damaged, the entire a/c
heater control must be replaced. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/A/C
HEATER CONTROL - REMOVAL)
OPERATION
When the rear window defogger switch push but-
ton is depressed, it momentarily closes the rear win-
dow defogger switch sense circuit for the BCM to
ground. The BCM monitors the rear window defogger
switch sense circuit. Each time the BCM rear win-
dow defogger timer and logic circuitry sees another
input from the switch, it toggles a control output to
the rear window defogger relay. Energizing the rear
window defogger relay provides electrical current to
the rear window defogger grid and to the LED indi-
cator in the switch, which lights to indicate when the
defogger system is turned on. A dedicated fuse in the
junction block protects the rear window defogger
relay output circuit to the LED indicator.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SWITCH
For complete circuit diagrams, refer to the Appro-
priate Wiring Information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the a/c heater control from the instru-
ment panel and disconnect the 11-way (manual tem-
perature control) or 16-way (automatic zone control)
instrument panel wire harness connector from the a/c
heater control receptacle.
(2) Check for continuity between the ground cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be continuity. If OK, go
to Step 3. If not OK, repair the open ground circuit to
ground as required.
(3) Connect two jumper wires to the a/c heater
control 11-way or 16-way connector receptacle. Con-
nect one jumper from the ground circuit terminal inthe 11-way or 16-way a/c heater control connector
receptacle to a good ground. Connect the other
jumper from the fused rear window defogger relay
output circuit terminal of the 11-way or 16-way con-
nector receptacle to a 12-volt battery feed. The rear
window defogger switch LED indicator should light.
If OK, go to Step 4. If not OK, replace the faulty a/c
heater control.
(4) Check for continuity between the ground cir-
cuit and rear window defogger switch sense circuit
terminals of the 11-way or 16-way a/c heater control
connector receptacle. There should be momentary
continuity as the rear window defogger switch push
button is depressed, and then no continuity. If OK, go
to Step 5. If not OK, replace the faulty a/c heater
control.
(5) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the rear window defogger switch sense cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be no continuity. If OK,
go to Step 6. If not OK, repair the shorted rear win-
dow defogger switch sense circuit as required.
(6) Check for continuity between the rear window
defogger switch sense circuit cavities of the 11-way or
16-way instrument panel wire harness connector for
the a/c heater control and the 22-way instrument
panel wire harness connector for the BCM. There
should be continuity. If OK, refer to (Refer to 8 -
ELECTRICAL/HEATED GLASS/REAR WINDOW
DEFOGGER RELAY - DIAGNOSIS AND TESTING).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(Refer to 24 - HEATING & AIR CONDITIONING/
CONTROLS/A/C HEATER CONTROL - REMOVAL)
WJHEATED GLASS 8G - 7
REAR WINDOW DEFOGGER SWITCH (Continued)

HEATED SEAT SYSTEM
TABLE OF CONTENTS
page page
HEATED SEAT SYSTEM
DESCRIPTION..........................9
OPERATION...........................10
DIAGNOSIS AND TESTING - HEATED SEAT
SYSTEM............................10
DRIVER HEATED SEAT SWITCH
DESCRIPTION.........................11
OPERATION...........................11
DIAGNOSIS AND TESTING - DRIVER HEATED
SEAT SWITCH........................11
REMOVAL.............................12
INSTALLATION.........................13
HEATED SEAT ELEMENT
DESCRIPTION.........................13
OPERATION...........................13
DIAGNOSIS AND TESTING - HEATED SEAT
ELEMENT...........................14REMOVAL.............................14
INSTALLATION.........................14
HEATED SEAT SENSOR
DESCRIPTION.........................15
DIAGNOSIS AND TESTING - HEATED SEAT
SENSOR............................15
REMOVAL.............................15
PASSENGER HEATED SEAT SWITCH
DESCRIPTION.........................15
OPERATION...........................16
DIAGNOSIS AND TESTING - PASSENGER
HEATED SEAT SWITCH.................16
REMOVAL.............................17
INSTALLATION.........................17
HEATED SEAT SYSTEM
DESCRIPTION
Individually controlled driver and passenger side
electrically heated front seats are available factory-
installed optional equipment on this model, when it
is also equipped with the power seat option. The
heated seat system allows both the driver and the
front seat passenger the option to select one of two
seat heating ranges, Low or High, or to turn the indi-
vidual seat heaters Off using the heated seat
switches located in the center lower bezel near the
bottom of the instrument panel center stack (Fig. 1).
The heated seat switch circuit operates on ignition
switched battery current supplied through a fuse in
the junction block, only when the ignition switch is
in the On position.
The heated seat system consists of the following
components :
²Heated seat elements
²Heated seat sensors
²Heated seat module (or memory heated seat
module)
²Heated seat switches.
The heated seat system also relies upon resources
shared with other electronic modules in the vehicle
over the Programmable Communications Interface
(PCI) data bus network. The PCI data bus network
allows the sharing of sensor information. This helps
to reduce wire harness complexity, internal controller
hardware, and component sensor current loads. At
the same time, this system provides increased reli-
ability, enhanced diagnostics, and allows the addition
of many new feature capabilities. For diagnosis of
Fig. 1 HEATED SEAT SWITCHES
1 - HEATED SEAT SWITCHES
WJHEATED SEAT SYSTEM 8G - 9

these electronic modules or of the PCI data bus net-
work, the use of a DRBtscan tool and the proper
Diagnostic Procedures manual are recommended.
The electronic modules that may affect heated seat
system operation are as follows:
²Body Control Module (BCM)- Refer toBody
Control Modulein Electronic Control Modules for
more information.
²Heated Seat Module (HSM)- Refer toHeated
Seat Modulein Electronic Control Modules for more
information.
²Memory Heated Seat Module (MHSM)-If
the vehicle is equipped with the Memory System,
refer toMemory Seat Modulein Electronic Control
Modules for more information.
Refer toPower Seats Premium I/IIIin the Con-
tents of Wiring Diagrams for complete circuit dia-
grams. Following are general descriptions of the
major components in the heated seat system.
OPERATION
The heated seat system will only operate when the
ignition switch is in the On position, and the surface
temperature at the front seat heating element sen-
sors is below the designed temperature set points of
the system. The heated seat system will not operate
in ambient temperatures greater than about 41É C
(105É F). The front seat heating elements and sensors
are hard wired to the Heated Seat Module (HSM) or
the Memory Heated Seat Module (MHSM).
The heated seat switches are hard wired to the
Body Control Module (BCM). The BCM monitors the
heated seat switch inputs, then sends heated seat
switch status messages to the HSM or MHSM over
the Programmable Communications Interface (PCI)
data bus. The HSM or MHSM contains the control
logic for the heated seat system. The HSM or MHSM
responds to the heated seat switch status messages,
ignition switch status messages, and the front seat
heating element sensor inputs by controlling the out-
put to the front seat heating elements through inte-
gral solid-state relays.
When a seat heater is turned on, the sensor
located on the seat cushion electric heater element
provides the HSM or MHSM with an input indicating
the surface temperature of the seat cushion. If the
surface temperature input is below the temperature
set point for the selected Low or High heated seat
switch position, the HSM or MHSM energizes the
integral solid-state relay, which supplies battery cur-
rent to the heating elements in the seat cushion and
back. When the sensor input indicates the correct
temperature set point has been achieved, the HSM or
MHSM de-energizes the solid-state relay. The HSM
or MHSM will continue to cycle the solid-state relay
as needed to maintain the temperature set point.The HSM or MHSM and the seat heater elements
operate on non-switched battery current supplied
through the power seat circuit breaker in the junc-
tion block. However, the HSM or MHSM will auto-
matically turn off the heating elements if it detects
an open or short in the sensor circuit, a short or open
in the heating element circuit causing an excessive
current draw, or when the ignition switch is turned
to the Off position.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the heated seat system.
DIAGNOSIS AND TESTING - HEATED SEAT
SYSTEM
Following are tests that will help to diagnose the
components and circuits that are hard wired inputs
or outputs of the heated seat system. However, these
tests may not prove conclusive in the diagnosis of
this system. In order to obtain conclusive testing of
the heated seat system, the Programmable Commu-
nications Interface (PCI) data bus network and all of
the electronic modules that provide inputs to, or
receive outputs from the heated seat system compo-
nents must be checked.
The most reliable, efficient, and accurate means to
diagnose the heated seat system requires the use of a
DRB scan tool and the proper Diagnostic Procedures
manual. The DRBtscan tool can provide confirma-
tion that the PCI data bus is functional, that all of
the electronic modules are sending and receiving the
proper messages on the PCI data bus, and that the
Heated Seat Module (HSM) or Memory Heated Seat
Module (MHSM) is receiving the proper hard wired
inputs and relaying the proper hard wired outputs to
perform its heated seat system functions.
For complete circuit diagrams, refer toWiring
Diagrams.
NOTE: DO NOT ATTEMPT TO SWAP MEMORY OR
NON-MEMORY HEATED SEAT MODULES FROM
ONE VEHICLE TO ANOTHER. MOST OF THESE
MODULES ARE VEHICLE FEATURE SPECIFIC AND
THEREFORE NOT INTERCHANGEABLE. ALWAYS
USE THE CORRECT PART NUMBERED MODULE
WHEN DIAGNOSING OR REPLACING A MODULE.
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
8G - 10 HEATED SEAT SYSTEMWJ
HEATED SEAT SYSTEM (Continued)

PRELIMINARY TEST
Before testing the individual components in the
heated seat system, check the following:
²If the heated seat switch LED indicators do not
light with the ignition switch in the On position and
the heated seat switch in the Low or High position,
check the fused ignition switch output (run) fuse in
the junction block. If OK, refer toHeated Seat
Switch Diagnosis and Testingin this section. If
not OK, repair the shorted circuit or component as
required and replace the faulty fuse.
²If the heated seat switch LED indicators light,
but the heating elements do not heat, check the
power seat circuit breaker in the junction block. If
OK, refer toHeated Seat Element Diagnosis and
Testingin this section of the manual. If not OK,
replace the faulty power seat circuit breaker.
DRIVER HEATED SEAT
SWITCH
DESCRIPTION
The heated seat switches are mounted in the
instrument panel center lower bezel (Fig. 2), which is
located near the bottom of the instrument panel cen-
ter stack. The two three-position rocker-type
switches, one switch for each front seat, provide a
resistor multiplexed signal to the Body Control Mod-
ule (BCM) through separate hard wired circuits.Each switch has an Off, Low, and High position so
that both the driver and the front seat passenger can
select a preferred seat heating mode. Each switch
has two Light-Emitting Diodes (LED), one each for
the Low position and the High position, which light
to indicate that the heater for the seat that the
switch controls is turned on. Each switch is also back
lit by a replaceable incandescent bulb.
The heated seat switches and their LEDs cannot
be repaired. If either switch or LED is faulty or dam-
aged, the entire switch unit must be replaced. The
incandescent switch illumination bulb and bulb
holder units are available for service replacement.
OPERATION
There are three positions that can be selected with
each of the heated seat switches: Off, Low, or High.
When the top of the switch rocker is fully depressed,
the High position is selected and the high position
LED indicator illuminates. When the bottom of the
switch rocker is fully depressed, the Low position is
selected and the low position LED indicator illumi-
nates. When the switch rocker is moved to its neutral
position, Off is selected and both LED indicators are
extinguished.
Both switches provide separate resistor multi-
plexed hard wire inputs to the BCM to indicate the
selected switch position. The BCM monitors the
switch inputs and sends heated seat switch status
messages to the Heated Seat Module (HSM) or the
Memory Heated Seat Module (MHSM) over the Pro-
grammable Communications Interface (PCI) data
bus. The HSM or MHSM responds to the heated seat
switch status messages by controlling the output to
the seat heater elements of the selected seat. The
Low heat position set point is about 36É C (97É F),
and the High heat position set point is about 41É C
(105É F).
DIAGNOSIS AND TESTING - DRIVER HEATED
SEAT SWITCH
For complete circuit diagrams, refer toWiring
Diagrams.
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Check the fused ignition switch output (run)
fuse in the junction block. If OK, go to Step 2. If not
Fig. 2 HEATED SEAT SWITCHES
1 - HEATED SEAT SWITCHES
WJHEATED SEAT SYSTEM 8G - 11
HEATED SEAT SYSTEM (Continued)