JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the rear center seat belt and retractor
unit onto the seat back panel.
(2) Install and tighten the screw that secures the
retractor to the rear seat back panel (Fig. 35).
Tighten the screw to 43 N´m (32 ft. lbs.).
(3) Position the seat back latch cable plunger
against the retractor latch lever, then engage the
cable fitting into the cable support on the retractor,
which is a light snap fit (Fig. 34).
(4) Route the rear seat belt lower anchor and belt
web guide through the top of the seat back panel.
(5) Reinstall the trim onto the right rear seat
back. (Refer to 23 - BODY/SEATS/SEAT BACK
COVER - REAR - INSTALLATION).
(6) Install and tighten the two screws that secure
the belt web guide to the top of the right rear seat
back panel. Tighten the screws to 2 N´m (20 in. lbs.).
(7) Reinstall the right rear seat back panel into
the vehicle. (Refer to 23 - BODY/SEATS/SEAT BACK
- REAR - INSTALLATION).
(8) Restore the cargo area carpet to the base of the
seat back panel and unfold the right rear seat back
to its upright position.
(9) Position the rear center seat belt lower anchor
to the right rear seat belt buckle unit bracket on the
rear floor panel (Fig. 33).
(10) Install and tighten the screw that secures the
rear center seat belt lower anchor to the right rear
seat belt buckle unit bracket on the rear floor panel.
Tighten the screw to 43 N´m (32 ft. lbs.).
(11) Fold and latch the right rear seat cushion in
its normal seating position.
REAR OUTBOARD SEAT BELT
& RETRACTOR
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disengage the rear seat cushion latch by pull-
ing upward on the release strap.
(2) Fold the rear seat cushion forward against the
back of the front bucket seat.
(3) Remove the screw that secures the rear out-
board seat belt lower anchor to the rear floor panel
(Fig. 36).
(4) Remove the lower anchor from the rear floor
panel.
(5) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the top of the turning loop
trim cover to unsnap it from the height adjuster and
access the screw that secures the rear outboard seat
belt turning loop to the adjuster on the upper C-pil-
lar (Fig. 37).
(6) Remove the screw that secures the seat belt
turning loop to the height adjuster on the upper
C-pillar.
(7) Remove the seat belt turning loop from the
height adjuster.
(8) Remove the trim from the quarter inner panel.
(Refer to 23 - BODY/INTERIOR/QUARTER TRIM
PANEL - REMOVAL).
(9) Remove the screw that secures the retractor to
the mounting tab on the inner and outer rear wheel-
house flange.
(10) Disengage the retractor locator tab from the
slot in the lower C-pillar (Fig. 38).
(11) Remove the rear outboard seat belt and
retractor from the C-pillar as a unit.
8O - 34 RESTRAINTSWJ
REAR CENTER SEAT BELT & RETRACTOR (Continued)

INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Be certain that the retractor shield is properly
installed in the C-pillar and in good condition before
installing the retractor.
(2) Position the retractor in the retractor shield
and be certain that the retractor locator tab is
engaged in the slot in the lower C-pillar below the
retractor shield (Fig. 38).
(3) Install and tighten the screw that secures the
retractor bracket to the mounting tab on the inner
and outer rear wheelhouse flange (Fig. 36). Tighten
the screw to 43 N´m (32 ft. lbs.).
(4) Reinstall the trim onto the quarter inner panel.
(Refer to 23 - BODY/INTERIOR/QUARTER TRIM
PANEL - INSTALLATION).
(5) Position the seat belt turning loop to the height
adjuster on the upper C-pillar.
Fig. 36 Rear Outboard Seat Belt & Retractor
Remove/Install
1 - ADJUSTER
2 - TURNING LOOP
3 - SCREW
4 - QUARTER TRIM PANEL
5 - SCREW
6 - RETRACTOR
7 - LOWER ANCHOR
8 - SCREW
Fig. 37 Turning Loop Cover Remove/Install
1 - PILLAR
2 - TRIM COVER
3 - ADJUSTER
Fig. 38 Rear Outboard Retractor
1 - RETRACTOR
2 - SLOT/LOCATOR TAB
WJRESTRAINTS 8O - 35
REAR OUTBOARD SEAT BELT & RETRACTOR (Continued)

(6) Install and tighten the screw that secures the
seat belt turning loop to the height adjuster. Tighten
the screw to 37 N´m (27 ft. lbs.).
(7) Using hand pressure, press the top of the turn-
ing loop trim cover to snap it onto the height
adjuster and cover the screw that secures the rear
outboard seat belt turning loop to the adjuster on the
upper C-pillar (Fig. 37).
(8) Position the rear outboard seat belt lower
anchor to the rear floor panel.
(9) Install and tighten the screw that secures the
seat belt lower anchor to the rear floor panel.
Tighten the screw to 43 N´m (32 ft. lbs.).
(10) Fold the rear seat cushion back into the seat-
ing position.
REAR SEAT BELT BUCKLE
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Disengage the rear seat cushion latch by pull-
ing upward on the release strap.
(2) Fold the rear seat cushion forward against the
back of the front bucket seat.
(3) Remove the screw that secures the anchor
plate of the rear seat lap belt/buckle unit (right side)
or buckle/buckle unit (left side) to the rear floor
panel (Fig. 39).
NOTE: Vehicles equipped with a three-point center
seat belt have the center seat belt lower anchor
secured to the right buckle anchor plate with a
screw instead of the center lap belt. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR CENTER SEAT
BELT & RETRACTOR - REMOVAL).
(4) Remove the rear seat lap belt/buckle unit (right
side) or buckle/buckle unit (left side) from the rear
floor panel.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the rear seat lap belt/buckle unit
(right side) or buckle/buckle unit (left side) onto the
rear floor panel (Fig. 39). Be certain the locator tab
on the anchor plate is installed in the locator hole
near the mounting hole in the rear floor panel.
(2) Install and tighten the screw that secures the
anchor plate of the rear seat lap belt/buckle unit
(right side) or buckle/buckle unit (left side) to the
rear floor panel. Tighten the screw to 43 N´m (32 ft.
lbs.).
Fig. 39 Rear Seat Lap Belt/Buckle
1 - REAR SEAT LAP BELT/BUCKLE UNIT
2 - REAR SEAT BUCKLE/BUCKLE UNIT
3 - REAR FLOOR PANEL
4 - SCREW
8O - 36 RESTRAINTSWJ
REAR OUTBOARD SEAT BELT & RETRACTOR (Continued)

NOTE: Vehicles equipped with a three-point center
seat belt have the center seat belt lower anchor
secured to the right buckle anchor plate with a
screw instead of the center lap belt. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR CENTER SEAT
BELT & RETRACTOR - INSTALLATION).
(3) Fold the rear seat cushion back into the seat-
ing position.
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch for this model is actually a
Hall Effect-type sensor. This sensor consists of a
fixed-position, Hall Effect Integrated Circuit (IC) chip
and a small permanent magnet that are integral to
each front seat belt buckle. The front seat belt buck-
les are each located on a stamped steel stanchion
within a molded plastic scabbard and secured with a
screw to the floor panel transmission tunnel on the
inboard side of each front seat cushion (Fig. 40). Theseat belt switches are connected to the vehicle elec-
trical system through a two-lead pigtail wire and
connector on the seat belt buckle-half, which is con-
nected to a wire harness connector and take out of
the body wire harness on vehicles with manual seat
adjusters, or to a connector and take out of the power
seat wire harness on vehicles with power seat adjust-
ers. A radio noise suppression capacitor is connected
in parallel with the IC where the two pigtail wire
leads connect to the IC pins.
The seat belt switch cannot be adjusted or repaired
and, if faulty or damaged, the entire seat belt buckle-
half unit must be replaced.
OPERATION
The seat belt switches are designed to provide a
status signal to the seat belt switch sense inputs of
the Airbag Control Module (ACM) indicating whether
the front seat belts are fastened. The ACM uses the
seat belt switch inputs as a factor in determining
what level of force with which it should deploy the
multistage driver and passenger airbags. In addition,
the ACM sends electronic messages to the ElectroMe-
chanical Instrument Cluster (EMIC) to control the
seat belt indicator based upon the status of the
driver side front seat belt switch. A spring-loaded
slide with a small window-like opening is integral to
the buckle latch mechanism. When a seat belt tip-
half is inserted and latched into the seat belt buckle,
the slide is pushed downward and the window of the
slide exposes the Hall Effect Integrated Circuit (IC)
chip within the buckle to the field of the permanent
magnet, which induces a current within the chip.
The chip provides this induced current as an output
to the ACM, which monitors the current to determine
the status of the front seat belts. When the seat belt
is unbuckled, the spring-loaded slide moves upward
and shields the IC from the field of the permanent
magnet, causing the output current from the seat
belt switch to be reduced.
The seat belt switch receives a supply current from
the ACM, and the ACM senses the status of the front
seat belts through its pigtail wire connection to the
airbag overlay wire harness. The ACM monitors the
condition of the seat belt switch circuits and will illu-
minate the airbag indicator in the EMIC then store a
Diagnostic Trouble Code (DTC) for any fault that is
detected in either seat belt switch circuit. For proper
diagnosis of the seat belt switches, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
Fig. 40 Front Seat Belt Buckle
1 - SEAT BELT BUCKLE
2 - SEAT BELT SWITCH PIGTAIL WIRE
3 - SCREW
WJRESTRAINTS 8O - 37
REAR SEAT BELT BUCKLE (Continued)

SEAT BELT TURNING LOOP
ADJUSTER
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Remove the turning loop from the front or rear
seat belt turning loop adjuster. (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/FRONT SEAT BELT &
RETRACTOR - REMOVAL) or (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/REAR OUTBOARD SEAT
BELT & RETRACTOR - REMOVAL).
(2) Remove the trim from the upper B-pillar (front
seat belt adjuster) or upper C-pillar (rear seat belt
adjuster). (Refer to 23 - BODY/INTERIOR/B-PILLAR
UPPER TRIM - REMOVAL) or (Refer to 23 - BODY/
INTERIOR/C-PILLAR TRIM - REMOVAL).
(3) Remove the screw that secures the upper end
of the front or rear turning loop adjuster to the pillar
(Fig. 41).
(4) Pull the upper end of the turning loop adjuster
away from the pillar far enough to disengage the
hooks on the lower end of the adjuster from the slots
in the pillar.
(5) Remove the turning loop adjuster from the
B-pillar (front seat belt) or C-pillar (rear seat belt).
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THATHAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the turning loop adjuster to the B-pil-
lar (front seat belt) or C-pillar (rear seat belt).
(2) Engage the hooks on the lower end of the
adjuster into the slots in the pillar (Fig. 41).
(3) Tilt the upper end of the turning loop adjuster
into position against the pillar.
(4) Install and tighten the screw that secures the
upper end of the front or rear height adjuster to the
pillar. Tighten the screw to 43 N´m (32 ft. lbs.).
(5) Reinstall the trim onto the upper B-pillar
(front seat belt adjuster) or upper C-pillar (rear seat
belt adjuster). (Refer to 23 - BODY/INTERIOR/B-
PILLAR UPPER TRIM - INSTALLATION) or (Refer
to 23 - BODY/INTERIOR/C-PILLAR TRIM -
INSTALLATION).
(6) Reinstall the front or rear seat belt turning
loop to the adjuster. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/FRONT SEAT BELT & RETRACTOR -
INSTALLATION) or (Refer to 8 - ELECTRICAL/RE-
STRAINTS/REAR OUTBOARD SEAT BELT &
RETRACTOR - INSTALLATION).
Fig. 41 Seat Belt Turning Loop Adjuster - Typical
1 - SCREW (1)
2 - ADJUSTER
3 - LEVER
4 - SLOTS (2)
5 - HOOKS (2)
8O - 38 RESTRAINTSWJ

SIDE CURTAIN AIRBAG
DESCRIPTION
Optional side curtain airbags are available for this
model when it is also equipped with dual front air-
bags. These airbags are passive, inflatable, Supple-
mental Restraint System (SRS) components, and
vehicles with this equipment can be readily identified
by a molded identification trim button with the ªSRS
- AIRBAGº logo located on the headliner above each
B-pillar (Fig. 42). This system is designed to reduce
injuries to the vehicle occupants in the event of a
side impact collision.
Vehicles equipped with side curtain airbags have
two individually controlled curtain airbag units.
These airbag units are concealed and mounted above
the headliner where they are each secured to one of
the roof side rails (Fig. 43). Each folded airbag cush-
ion is contained within a long extruded plastic chan-
nel that extends along the roof rail from the A-pillar
at the front of the vehicle to just behind the C-pillar
at the rear of the vehicle. One tether extends down
the A-pillar from the front of the airbag cushion, and
a second tether extends to the roof rail above the
D-pillar. The ends of these tethers are secured to
slots in the sheet metal with metal hooks retained by
plastic anchor clips.
The hybrid-type inflator for each airbag is secured
to the roof rail at the rear of the airbag unit between
the C-pillar and the D-pillar, and is connected to the
airbag cushion by a long tubular manifold. The infla-
tor bracket and the extruded airbag cushion channel
are secured with both plastic push-in fasteners and
screws to the roof rail. A dedicated two-wire take out
and connector of the body wire harness is routed for-
ward from the D-pillar to the airbag inflator.The side curtain airbag unit cannot be adjusted or
repaired and must be replaced if deployed, faulty, or
in any way damaged. Once a side curtain airbag has
been deployed, the complete airbag unit, the head-
liner, the upper A, B, and C-pillar trim, and all other
visibly damaged components must be replaced.
OPERATION
Each side curtain airbag is deployed individually
by an electrical signal generated by the Airbag Con-
trol Module (ACM) to which it is connected through
left or right curtain airbag line 1 and line 2 (or
squib) circuits. The hybrid-type inflator assembly for
each airbag contains a small canister of highly com-
pressed gas. When the ACM sends the proper electri-
cal signal to the airbag inflator, the electrical energy
creates enough heat to ignite chemical pellets within
the inflator. Once ignited, these chemicals burn rap-
idly and produce the pressure necessary to rupture a
containment disk in the pressurized gas canister. The
inflator and gas canister are sealed and connected to
a tubular manifold so that all of the released inert
gas is directed into the folded side curtain airbag
cushion, causing the cushion to inflate.
As the airbag cushion inflates it will drop down
from the roof rail between the edge of the headliner
and the side glass/body pillars to form a curtain-like
cushion to protect the vehicle occupants during a side
impact collision. The front and rear tethers keep the
side curtain bag taut, thus ensuring that the bag will
deploy in the proper position. Following the airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through the loose weave of the
cushion fabric, and the deflated cushion hangs down
loosely from the roof rail.
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
Fig. 42 SRS Logo
WJRESTRAINTS 8O - 39

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the headliner from the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - REMOV-
AL).
(3) Disconnect the body wire harness connector for
the side curtain airbag inflator from the inflator con-
nector receptacle (Fig. 44).
(4) Disengage the side curtain airbag rear tether
hook and plastic retainer clip from the slot in the
roof rail near the D-pillar.
(5) Disengage the side curtain airbag front tether
hook and plastic retainer clip from the slot in the
lower A-pillar (Fig. 45).
(6) Disengage the side curtain airbag front tether
plastic retainer from the hole in the upper A-pillar.
Fig. 43 Side Curtain Airbag
1 - NUT (9)
2 - REAR TETHER
3 - SCREW (9)
4 - INFLATOR5 - MANIFOLD
6 - PUSH-IN FASTENER (4)
7 - CHANNEL
8 - FRONT TETHER
8O - 40 RESTRAINTSWJ
SIDE CURTAIN AIRBAG (Continued)

(7) Remove the nine screws that secure the side
curtain airbag channel and inflator mounting bracket
to the spring nuts in the roof side rail.
(8) Grasp the extruded plastic channel of the side
curtain airbag firmly and pull it straight away from
the body far enough to disengage all three plastic
push-in fasteners that secure it to the locating holes
in the roof side rail.
(9) Grasp the inflator of the side curtain airbag
firmly and pull it straight away from the body far
enough to disengage the push-in fastener that
secures it to the locating hole in the roof side rail.
(10) Remove the side curtain airbag from the vehi-
cle as a unit.
Fig. 44 Side Curtain Airbag Inflator
1 - BODY WIRE HARNESS
2 - D-PILLAR
3 - REAR TETHER
4 - INFLATOR
Fig. 45 Side Curtain Airbag Remove/Install
1 - NUT (9)
2 - REAR TETHER
3 - SCREW (9)
4 - INFLATOR5 - MANIFOLD
6 - PUSH-IN FASTENER (4)
7 - CHANNEL
8 - FRONT TETHER
WJRESTRAINTS 8O - 41
SIDE CURTAIN AIRBAG (Continued)

INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.(2) Align the push-in fastener that secures the
inflator of the side curtain airbag to the locating hole
in the roof side rail and, using hand pressure, push
firmly on the retainer until it is fully seated (Fig. 45).
(3) Align the three push-in fasteners that secure
the extruded plastic channel of the side curtain air-
bag to the locating holes in the roof side rail and,
using hand pressure, push firmly on each retainer
until it is fully seated.
(4) Install and tighten the nine screws that secure
the side curtain airbag channel and inflator mount-
ing bracket to the spring nuts in the roof side rail.
Tighten the screws to 6 N´m (50 in. lbs.).
(5) Align the side curtain airbag front tether plas-
tic retainer with the hole in the upper A-pillar and,
using hand pressure, push firmly on the retainer
until it is fully seated.
(6) Engage the side curtain airbag front tether
hook and plastic retainer clip into the slot in the
lower A-pillar.
(7) Engage the side curtain airbag rear tether
hook and plastic retainer clip into the slot in the roof
rail near the D-pillar (Fig. 44).
(8) Reconnect the body wire harness connector for
the side curtain airbag inflator to the inflator connec-
tor receptacle.
(9) Reinstall the headliner into the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - INSTALLA-
TION).
(10) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
SIDE IMPACT SENSOR
DESCRIPTION
Two side impact sensors are used on this model
when it is equipped with the optional side curtain
airbags, one each for the left and right sides of the
vehicle (Fig. 46). These sensors are mounted
remotely from the bi-directional safing sensor that is
internal to the Airbag Control Module (ACM). The
side and front impact sensors are identical in con-
struction and calibration with the exception of the
right-hand and left-hand die cast aluminum mount-
ing brackets to which each front impact sensor is
secured with two screws. The side impact sensors are
secured with two screws to the base of the right and
left B-pillars just below the front seat belt retractors
and behind the lower B-pillar trim within the pas-
senger compartment.
8O - 42 RESTRAINTSWJ
SIDE CURTAIN AIRBAG (Continued)

The impact sensor housing has an integral connec-
tor receptacle and two integral mounting ears, each
with a metal sleeve to provide crush protection. A
cavity in the center of the molded black plastic
impact sensor housing contains the electronic cir-
cuitry of the sensor which includes an electronic com-
munication chip and an electronic impact sensor.
Potting material fills the cavity to seal and protect
the internal electronic circuitry and components. The
side impact sensors are each connected to the vehicle
electrical system through a dedicated take out and
connector of the airbag overlay wire harness.
The side impact sensors cannot be repaired or
adjusted and, if damaged or faulty, they must be
replaced.
OPERATION
The side impact sensors are electronic accelerome-
ters that sense the rate of vehicle deceleration, which
provides verification of the direction and severity of
an impact. Each sensor also contains an electronic
communication chip that allows the unit to commu-
nicate the sensor status as well as sensor fault infor-
mation to the microprocessor in the Airbag Control
Module (ACM). The ACM microprocessor continu-
ously monitors all of the passive restraint system
electrical circuits to determine the system readiness.
If the ACM detects a monitored system fault, it sets
a Diagnostic Trouble Code (DTC) and controls the
airbag indicator operation accordingly.
The impact sensors each receive battery current and
ground through dedicated left and right sensor plus
and minus circuits from the ACM. The impact sensors
and the ACM communicate by modulating the voltage
in the sensor plus circuit. The hard wired circuits
between the side impact sensors and the ACM may bediagnosed and tested using conventional diagnostic
tools and procedures. However, conventional diagnos-
tic methods will not prove conclusive in the diagnosis
of the ACM or the impact sensors. The most reliable,
efficient, and accurate means to diagnose the impact
sensors, the ACM, and the electronic message commu-
nication between the sensors and the ACM requires
the use of a DRBIIItscan tool. Refer to the appropri-
ate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: THE SIDE IMPACT SENSOR ENABLES
THE SYSTEM TO DEPLOY THE SIDE CURTAIN AIR-
BAG. NEVER STRIKE OR DROP THE SIDE IMPACT
SENSOR, AS IT CAN DAMAGE THE IMPACT SEN-
SOR OR AFFECT ITS CALIBRATION. IF AN IMPACT
SENSOR IS ACCIDENTALLY DROPPED DURING
SERVICE, THE SENSOR MUST BE SCRAPPED AND
REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the trim from the lower right or left
B-pillar. (Refer to 23 - BODY/INTERIOR/B-PILLAR
LOWER TRIM - REMOVAL).
(3) Disconnect the airbag overlay wire harness
connector for the right or left side impact sensor from
the sensor connector receptacle (Fig. 47).
(4) Remove the two screws that secure the right or
left side impact sensor to the B-pillar.
(5) Remove the side impact sensor from the B-pil-
lar.
Fig. 46 Side Impact Sensor
1 - SENSOR
2 - CONNECTOR RECEPTACLE
WJRESTRAINTS 8O - 43
SIDE IMPACT SENSOR (Continued)