fog light JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

FASTENER USAGE
DESCRIPTION - FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
INTERNATIONAL SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONWJ

BCM programming then performs those tasks and
provides features through both PCI data bus commu-
nication with other electronic modules and hard
wired outputs to a number of relays. These relays
provide the BCM with the ability to control numer-
ous high current accessory systems in the vehicle.
The BCM circuitry operates on battery current
received through fuses in the Junction Block (JB) on a
non-switched fused B(+) circuit, a fused ignition switch
output (start-run) circuit, and a fused ignition switch
output (run-accessory) circuit. This arrangement allows
the BCM to provide some features regardless of the
ignition switch position. The BCM circuitry is grounded
through the chassis beneath the center console.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the BCM include the fol-
lowing:
²A/C switch signal
²Ambient temperature sensor signal
²Body control module flash enable
²Coolant level switch sense
²Door ajar switch sense (two circuits - one left
rear, and one right rear)
²Driver seat heater switch mux
²Fog lamp switch sense
²Fused B(+)
²Fused ignition switch output (run-acc)
²Fused ignition switch output (st-run)
²Ground (five circuits - two Z1, and three Z2)
²Hazard switch sense
²Headlamp switch mux
²High beam switch sense
²Hood ajar switch sense (export)
²Key-in ignition switch sense
²Liftgate ajar switch sense
²Liftgate courtesy disable
²Liftgate flip-up ajar switch sense
²Panel lamps dimmer signal
²Park lamp relay output
²Passenger seat heater switch mux
²PCI bus
²Radio control mux
²Rear window defogger switch sense
²Seat belt switch sense
²Ultralight sensor signal
²Washer fluid switch sense
²Washer pump switch sense
²Windshield wiper switch mux
²Wiper park switch sense
MESSAGING
The BCM uses the following messages received
from other electronic modules over the PCI data bus:
²Accessory Delay Control (DDM/PDM)
²Battery Temperature (PCM)
²Chime Request (EMIC, EVIC, SKIM)
²Cylinder Lock Switch Status (DDM)
²Door Ajar Status/Front Doors (DDM/PDM)
²Door Lock Status (DDM/PDM)
²Engine Model (PCM)
²Engine RPM (PCM)
²Engine Temperature (PCM)
²English/Metric Default (EMIC)
²Fuel Tank Level (PCM)
²Fuel Used/Injector Pulses (PCM)
²Panic Control (PDM)
²Programmable Features Preferences/Audible &
Optical Chirps/Headlamp Delay (EVIC)
²RKE Status (PDM)
²Vehicle Identification Number (PCM)
²Vehicle Speed (PCM)
The BCM provides the following messages to other
electronic modules over the PCI data bus:
²A/C Switch Status (PCM)
²Ambient Temperature Data (AZC/EVIC/PCM)
²Average/Instantaneous Fuel Economy (EVIC)
²Country Code (EMIC)
²Courtesy Lamp Status (DDM/PDM)
²Distance To Empty (EVIC)
²Elapsed Ignition On Timer (EVIC)
²English/Metric Status (EMIC)
²Front & Rear Door Ajar Status (EVIC)
²Front & Rear Fog Lamp Status (EMIC)
²Heated Seat Switch Status (HSM/MHSM)
²High Beam Status (EMIC)
²Ignition Off Timer (EVIC)
²Ignition Switch Position (DDM/PDM)
²Key-In Ignition Status (DDM/PDM)
²Low Beam Status (EMIC)
²Panel Lamp Status (AZC/EMIC/Radio)
²Rear Window Defogger Relay Status (DDM/
PDM)
²Remote Radio Switch Status (Radio)
²Seatbelt Status (EMIC/MHSM/MSM)
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM) may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Refer to the appropriate wiring information.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the BCM. In order to
obtain conclusive testing of the BCM, the Program-
mable Communications Interface (PCI) data bus net-
work and all of the electronic modules that provide
8E - 4 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)

²Passenger Door Module (PDM)- Refer to
Electronic Control Modules for more information.
OPERATION - REAR WINDOW DEFOGGER
The rear window defogger system is controlled by a
momentary switch that is integral to the a/c heater
control located in the center stack area of the instru-
ment panel. A Light-Emitting Diode (LED) in the
switch button will light to indicate when the rear
window defogger system is turned on. The BCM,
which contains the rear window defogger system
timer and control logic, monitors the status of the
defogger switch through a hard-wired input. The
BCM then sends control outputs through a hard
wired circuit to energize or de-energize the defogger
relay.
The electrically heated outside rear view mirror
heating grids are also controlled by the rear window
defogger switch. When the BCM receives an input
from the switch, it sends a defogger switch status
message to the DDM and the PDM over the PCI data
bus. The DDM and PDM respond to the defogger
switch status messages by energizing or de-energiz-
ing the battery current feed to their respective out-
side rear view mirror heating grids.
The rear window defogger system will be automat-
ically turned off after a programmed time interval of
about ten minutes. After the initial time interval has
expired, if the defogger switch is turned on again
during the same ignition cycle, the defogger system
will automatically turn off after about five minutes.
The defogger system will automatically shut off if the
ignition switch is turned to the Off position, or it can
be turned off manually by depressing the rear win-
dow defogger switch again.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the rear window defogger system.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SYSTEM
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). The operation of the electri-
cally heated rear window defogger system can be
confirmed in one of the following manners:
1. Turn the ignition switch to the On position.
While monitoring the instrument panel voltmeter,
depress the rear window defogger switch to the On
position. When the rear window defogger switch is
turned On, a distinct voltmeter needle deflection
should be noted.
2. Turn the ignition switch to the On position.
Depress the rear window defogger switch to the On
position. The rear window defogger operation can be
checked by feeling the rear window or outside rear
view mirror glass. A distinct difference in tempera-
ture between the grid lines and the adjacent clear
glass or the mirror glass can be detected within three
to four minutes of operation.
3. Using a 12-volt DC voltmeter, contact the rear
glass heating grid terminal A (right side) with the
negative lead, and terminal B (left side) with the pos-
itive lead (Fig. 1). The voltmeter should read battery
voltage.
The above checks will confirm rear window defog-
ger system operation. Illumination of the rear win-
dow defogger switch LED indicator means that there
is battery current available at the output of the rear
window defogger relay, but does not confirm that bat-
tery current is reaching the rear glass heating grid
lines.
If the rear window defogger system does not oper-
ate, the problem should be isolated in the following
manner:
Fig. 1 REAR WINDOW GLASS GRID TEST
1 - TERMINAL ªAº
2 - TERMINAL ªBº
3 - FEED WIRE
4 - MID-POINT ªCº (TYPICAL)
5 - HEATED REAR WINDOW DEFOGGER GRID
6 - GROUND WIRE
8G - 2 HEATED GLASSWJ
HEATED GLASS (Continued)

(1) Confirm that the ignition switch is in the On
position.
(2) Ensure that the rear glass heating grid feed
and ground terminals are connected to the glass.
Confirm that the ground wire has continuity to
ground.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). The fuse must be tight in its
receptacles and all electrical connections must be
secure.
When the above steps have been completed and the
rear glass heating grid is still inoperative, one or
more of the following is faulty:
²Rear window defogger switch
²Rear window defogger relay
²Body Control Module (BCM)
²Rear window grid lines (all grid lines would
have to be broken or one of the feed wires discon-
nected for the entire system to be inoperative).
When the above steps have been completed and the
heated mirror glass heating grid is still inoperative,
one or more of the following is faulty:
²Body Control Module (BCM)
²Programmable Communications Interface (PCI)
data bus
²Driver Door Module (DDM) or Passenger Door
Module (PDM)
²Outside rear view mirror heating grids.
If turning the rear window defogger system on pro-
duces a severe voltmeter deflection, check for a short
circuit between the rear window defogger relay out-
put and the rear glass heating grid.
REAR WINDOW DEFOGGER
GRID
DESCRIPTION
The electrically heated rear window glass is stan-
dard equipment on this model. The liftgate flip-up
glass has two electrically conductive vertical bus bars
and a series of horizontal grid lines made of a silver-
ceramic material, which is baked on and bonded to
the inside surface of the glass. These grid lines and
the bus bars comprise a parallel electrical circuit. A
spade type terminal near the top of each bus bar
accept the connectors from the two coiled liftgate
wire harness take outs.
The grid lines and bus bars are highly resistant to
abrasion. However, it is possible for an open circuit
to occur in an individual grid line, resulting in no
current flow through the line. The grid lines can be
damaged or scraped off with sharp instruments. Care
should be taken when cleaning the glass or removing
foreign materials, decals, or stickers from the glass.Normal glass cleaning solvents or hot water used
with rags or toweling is recommended.
A repair kit is available to repair the grid lines and
bus bars, or to reinstall the heated glass terminals.
(Refer to 8 - ELECTRICAL/HEATED GLASS/REAR
WINDOW DEFOGGER GRID - STANDARD PROCE-
DURE)
OPERATION
The rear glass heating grid is energized and de-en-
ergized by the rear window defogger relay. The Body
Control Module (BCM) monitors the rear window
defogger switch. When the BCM receives an input
from the switch, it energizes or de-energizes the rear
window defogger relay through a hard wired control
output. The rear defogger relay switches fused bat-
tery current to the rear window grid lines through
the bus bars. The grid lines heat the rear window
glass to clear the surface of ice, snow or fog. Protec-
tion for the rear glass heating grid circuit is provided
by a fuse in the Power Distribution Center (PDC).
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER GRID
For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). To detect breaks in the rear
glass heating grid lines, the following procedure is
required:
(1) Turn the ignition switch to the On position.
Turn the rear window defogger system on. The rear
window defogger switch LED indicator should light.
If OK, go to Step 2. If not OK, (Refer to 8 - ELEC-
TRICAL/HEATED GLASS/REAR WINDOW DEFOG-
GER RELAY - DIAGNOSIS AND TESTING).
(2) Using a 12-volt DC voltmeter, contact the rear
glass heating grid vertical bus bar on the right side
of the vehicle with the negative lead. With the posi-
tive lead, contact the rear glass heating grid vertical
bus bar on the left side of the vehicle. The voltmeter
should read battery voltage. If OK, go to Step 3. If
not OK, repair the open rear window defogger relay
output circuit to the rear window defogger relay as
required.
(3) With the positive voltmeter lead still contacting
the rear glass heating grid vertical bus bar on the
left side of the vehicle, move the negative lead of the
voltmeter to a good body ground point. The voltage
reading should not change. If OK, go to Step 4. If not
OK, repair the ground circuit to ground as required.
(4) Connect the negative lead of the voltmeter to
the right side bus bar and touch each grid line at
midpoint C with the positive lead (Fig. 2). A reading
of approximately six volts indicates a line is good. A
reading of zero volts indicates a break in the grid
line between midpoint C and the left side rear glass
heating grid bus bar. A reading of ten to fourteen
WJHEATED GLASS 8G - 3
HEATED GLASS (Continued)

not attach the wire harness connectors until the cur-
ing process is complete.
(11) Check the operation of the rear glass heating
grid.
REAR WINDOW DEFOGGER
RELAY
DESCRIPTION
The rear window defogger relay is an electrome-
chanical device that switches fused battery current to
the rear glass heating grid and the Light-Emitting
Diode (LED) indicator of the rear window defogger
switch, when the Body Control Module (BCM) rear
window defogger timer and logic circuitry grounds
the relay coil. The rear window defogger relay is
located in the junction block, under the left end of
the instrument panel in the passenger compartment.
The rear window defogger relay is a International
Standards Organization (ISO) relay. Relays conform-
ing to the ISO specifications have common physical
dimensions, current capacities, terminal patterns,
and terminal functions.
The rear window defogger relay cannot be repaired
or adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is con-
nected in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER RELAY
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
RELAY TEST
The rear window defogger relay (Fig. 4) is located
in the junction block, under the left end of the instru-
ment panel in the passenger compartment. Remove
the rear window defogger relay from the junction
block to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   10 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, refer to theRelay Circuit Test.If
not OK, replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
fused B(+) circuit to the Power Distribution Center
(PDC) fuse as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
Fig. 4 REAR WINDOW DEFOGGER RELAY
TERMINAL LEGEND
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
WJHEATED GLASS 8G - 5
REAR WINDOW DEFOGGER GRID (Continued)

(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the rear glass heating grid and to the fuse in the
junction block that feeds the rear window defogger
switch LED indicator. There should be continuity
between the cavity for relay terminal 87 and the rear
glass heating grid and the rear window defogger
switch LED indicator at all times. If OK, go to Step
4. If not OK, repair the open rear window defogger
relay output circuit as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is connected to bat-
tery voltage and should be hot at all times. Check for
battery voltage at the cavity for relay terminal 86. If
OK, go to Step 5. If not OK, repair the open fused
B(+) circuit to the PDC fuse as required.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. This terminal is pro-
vided with ground by the Body Control Module
(BCM) rear window defogger timer and logic circuitry
to energize the defogger relay. There should be conti-
nuity to the rear window defogger relay control cir-
cuit cavity of the 22-way instrument panel wire
harness connector for the BCM. If OK, use a DRB
scan tool and refer to the Appropriate Diagnostic
Information to test the BCM. If not OK, repair the
open rear window defogger relay control circuit as
required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the steering column opening cover
from the instrument panel. Refer to Instrument
Panel System for the procedures.
(3) The rear window defogger relay is located on
the right side of the combination flasher in the junc-
tion block (Fig. 5).
(4) Remove the rear window defogger relay from
the junction block.
INSTALLATION
(1) Position the rear window defogger relay in the
proper receptacle in the junction block.
(2) Align the rear window defogger relay terminals
with the terminal cavities in the junction block recep-
tacle.
(3) Push in firmly on the rear window defogger
relay until the terminals are fully seated in the ter-
minal cavities in the junction block receptacle.
(4) Install the steering column opening cover onto
the instrument panel. Refer to Instrument Panel Sys-
tem for the procedures.
(5) Reconnect the battery negative cable.
REAR WINDOW DEFOGGER
SWITCH
DESCRIPTION
The rear window defogger switch is integral to the
a/c heater control, which is located in the instrument
panel center stack below the radio receiver. This
momentary switch provides a hard wired ground sig-
nal to the Body Control Module (BCM) each time it is
depressed. A Light Emitting Diode (LED) in the push
button for the rear window defogger switch illumi-
nates to indicate when the rear window defogger sys-
tem is turned on.
The rear window defogger switch and the rear win-
dow defogger switch LED indicator cannot be
Fig. 5 JUNCTION BLOCK
1 - COMBINATION FLASHER
2 - JUNCTION BLOCK
8G - 6 HEATED GLASSWJ
REAR WINDOW DEFOGGER RELAY (Continued)

repaired and, if faulty or damaged, the entire a/c
heater control must be replaced. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/A/C
HEATER CONTROL - REMOVAL)
OPERATION
When the rear window defogger switch push but-
ton is depressed, it momentarily closes the rear win-
dow defogger switch sense circuit for the BCM to
ground. The BCM monitors the rear window defogger
switch sense circuit. Each time the BCM rear win-
dow defogger timer and logic circuitry sees another
input from the switch, it toggles a control output to
the rear window defogger relay. Energizing the rear
window defogger relay provides electrical current to
the rear window defogger grid and to the LED indi-
cator in the switch, which lights to indicate when the
defogger system is turned on. A dedicated fuse in the
junction block protects the rear window defogger
relay output circuit to the LED indicator.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SWITCH
For complete circuit diagrams, refer to the Appro-
priate Wiring Information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the a/c heater control from the instru-
ment panel and disconnect the 11-way (manual tem-
perature control) or 16-way (automatic zone control)
instrument panel wire harness connector from the a/c
heater control receptacle.
(2) Check for continuity between the ground cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be continuity. If OK, go
to Step 3. If not OK, repair the open ground circuit to
ground as required.
(3) Connect two jumper wires to the a/c heater
control 11-way or 16-way connector receptacle. Con-
nect one jumper from the ground circuit terminal inthe 11-way or 16-way a/c heater control connector
receptacle to a good ground. Connect the other
jumper from the fused rear window defogger relay
output circuit terminal of the 11-way or 16-way con-
nector receptacle to a 12-volt battery feed. The rear
window defogger switch LED indicator should light.
If OK, go to Step 4. If not OK, replace the faulty a/c
heater control.
(4) Check for continuity between the ground cir-
cuit and rear window defogger switch sense circuit
terminals of the 11-way or 16-way a/c heater control
connector receptacle. There should be momentary
continuity as the rear window defogger switch push
button is depressed, and then no continuity. If OK, go
to Step 5. If not OK, replace the faulty a/c heater
control.
(5) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the rear window defogger switch sense cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be no continuity. If OK,
go to Step 6. If not OK, repair the shorted rear win-
dow defogger switch sense circuit as required.
(6) Check for continuity between the rear window
defogger switch sense circuit cavities of the 11-way or
16-way instrument panel wire harness connector for
the a/c heater control and the 22-way instrument
panel wire harness connector for the BCM. There
should be continuity. If OK, refer to (Refer to 8 -
ELECTRICAL/HEATED GLASS/REAR WINDOW
DEFOGGER RELAY - DIAGNOSIS AND TESTING).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(Refer to 24 - HEATING & AIR CONDITIONING/
CONTROLS/A/C HEATER CONTROL - REMOVAL)
WJHEATED GLASS 8G - 7
REAR WINDOW DEFOGGER SWITCH (Continued)

EMIC also uses several hard wired inputs in order to
perform its many functions. The EMIC module incor-
porates a blue-green digital Vacuum Fluorescent Dis-
play (VFD) for displaying odometer and trip
odometer information.
The EMIC houses six analog gauges and has pro-
visions for up to twenty indicators (Fig. 2). The
EMIC includes the following analog gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Oil Pressure Gauge
²Speedometer
²Tachometer
²Voltage Gauge
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
2):
²Airbag Indicator (with Airbags only)
²Antilock Brake System (ABS) Indicator
²Brake Indicator
²Check Gauges Indicator
²Coolant Low Indicator (with Diesel Engine
only)
²Cruise Indicator
²Four-Wheel Drive Part Time Indicator
(with Selec-Trac NVG-242 Transfer Case only)
²Front Fog Lamp Indicator (with Front Fog
Lamps only)
²High Beam Indicator
²Low Fuel Indicator
²Malfunction Indicator Lamp (MIL)
²Overdrive-Off Indicator (except Diesel
Engine)
²Rear Fog Lamp Indicator (with Rear Fog
Lamps only)
²Seatbelt Indicator
²Sentry Key Immobilizer System (SKIS)
Indicator
²Transmission Overtemp Indicator (except
Diesel Engine)²Turn Signal (Right and Left) Indicators
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Many indicators in the EMIC are illuminated by a
dedicated Light Emitting Diode (LED) that is sol-
dered onto the EMIC electronic circuit board. The
LEDs are not available for service replacement and,
if damaged or faulty, the entire EMIC must be
replaced. Base cluster illumination is accomplished
by dimmable incandescent back lighting, which illu-
minates the gauges for visibility when the exterior
lighting is turned on. Premium cluster illumination
is accomplished by a dimmable electro-luminescent
lamp that is serviced only as a unit with the EMIC.
Each of the incandescent bulbs is secured by an inte-
gral bulb holder to the electronic circuit board from
the back of the cluster housing. The incandescent
bulb/bulb holder units are available for service
replacement.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator,
the VFD, the electronic circuit board, the circuit
board hardware, the cluster overlay, the electro-lumi-
nescent lamp (premium model only) or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for service replace-
ment.
WJINSTRUMENT CLUSTER 8J - 3
INSTRUMENT CLUSTER (Continued)

OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
is designed to allow the vehicle operator to monitor
the conditions of many of the vehicle components and
operating systems. The gauges and indicators in the
EMIC provide valuable information about the various
standard and optional powertrains, fuel and emis-
sions systems, cooling systems, lighting systems,
safety systems and many other convenience items.
The EMIC is installed in the instrument panel so
that all of these monitors can be easily viewed by the
vehicle operator when driving, while still allowing
relative ease of access for service. The microproces-
sor-based EMIC hardware and software uses various
inputs to control the gauges and indicators visible on
the face of the cluster. Some of these inputs are hard
wired, but most are in the form of electronic mes-
sages that are transmitted by other electronic mod-ules over the Programmable Communications
Interface (PCI) data bus network. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
The EMIC microprocessor smooths the input data
using algorithms to provide gauge readings that are
accurate, stable and responsive to operating condi-
tions. These algorithms are designed to provide
gauge readings during normal operation that are con-
sistent with customer expectations. However, when
abnormal conditions exist, such as low or high bat-
tery voltage, low oil pressure or high coolant temper-
ature, the algorithm can drive the gauge pointer to
an extreme position and the microprocessor turns on
the Check Gauges indicator to provide a distinct
visual indication of a problem to the vehicle operator.
The instrument cluster circuitry also sends electronic
chime tone request messages over the PCI data bus
to the Body Control Module (BCM) when it monitors
Fig. 2 EMIC Gauges & Indicators
1 - BRAKE INDICATOR 15 - TRANSMISSION OVERTEMP INDICATOR
2 - REAR FOG LAMP INDICATOR 16 - PART TIME 4WD INDICATOR
3 - WATER-IN-FUEL INDICATOR 17 - CHECK GAUGES INDICATOR
4 - VOLTAGE GAUGE 18 - ENGINE TEMPERATURE GAUGE
5 - LEFT TURN INDICATOR 19 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
6 - TACHOMETER 20 - ODOMETER/TRIP ODOMETER DISPLAY
7 - HIGH BEAM INDICATOR 21 - WAIT-TO-START INDICATOR
8 - AIRBAG INDICATOR 22 - OVERDRIVE-OFF INDICATOR
9 - SPEEDOMETER 23 - SEATBELT INDICATOR
10 - RIGHT TURN INDICATOR 24 - ABS INDICATOR
11 - OIL PRESSURE GAUGE 25 - FUEL GAUGE
12 - SKIS INDICATOR 26 - FRONT FOG LAMP INDICATOR
13 - MALFUNCTION INDICATOR LAMP (MIL) 27 - LOW FUEL INDICATOR
14 - CRUISE INDICATOR 28 - COOLANT LOW INDICATOR
8J - 4 INSTRUMENT CLUSTERWJ
INSTRUMENT CLUSTER (Continued)

the gauge needle at the last indication for about
twelve seconds or until a new engine temperature
message is received, whichever occurs first. After
twelve seconds, the cluster will return the gauge nee-
dle to the low end of the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept across the entire gauge scale and back in order
to confirm the functionality of the gauge and the
cluster control circuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster moves the
engine coolant temperature gauge needle to indicate
a high or critical engine temperature, it may indicate
that the engine or the engine cooling system requires
service. For proper diagnosis of the engine coolant
temperature sensor, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the engine coolant temperature
gauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
FRONT FOG LAMP INDICATOR
DESCRIPTION
A front fog lamp indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional front fog lamps.
The front fog lamp indicator is located on the left
edge of the instrument cluster, to the left of the
tachometer. The front fog lamp indicator consists of
an International Control and Display Symbol icon for
ªFront Fog Lightº imprinted on a green lens. The
lens is located behind a cutout in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. The icon
appears silhouetted against a green field through the
translucent outer layer of the overlay when the indi-
cator is illuminated from behind by a replaceable
incandescent bulb and bulb holder unit located on
the instrument cluster electronic circuit board. When
the exterior lighting is turned On, the illumination
intensity of the front fog lamp indicator is dimmable,
which is adjusted using the panel lamps dimmer con-
trol ring on the control stalk of the left multi-func-
tion switch. The front fog lamp indicator lens isserviced as a unit with the instrument cluster lens,
hood and mask unit.
OPERATION
The front fog lamp indicator gives an indication to
the vehicle operator whenever the front fog lamps
are illuminated. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The front fog lamp
indicator bulb is completely controlled by the instru-
ment cluster logic circuit, and that logic will allow
this indicator to operate whenever the instrument
cluster receives a battery current input on the fused
B(+) circuit. Therefore, the indicator can be illumi-
nated regardless of the ignition switch position. The
bulb only illuminates when it is provided a path to
ground by the instrument cluster transistor. The
instrument cluster will turn on the front fog lamp
indicator for the following reasons:
²Front Fog Lamp Indicator Lamp-On Mes-
sage- Each time the cluster receives a front fog
lamp indicator lamp-on message from the BCM indi-
cating that the front fog lamps are turned On, the
front fog lamp indicator will be illuminated. The indi-
cator remains illuminated until the cluster receives a
front fog lamp indicator lamp-off message from the
BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the front fog lamp indica-
tor will be turned on for the duration of the test to
confirm the functionality of the bulb and the cluster
control circuitry.
The BCM continually monitors the exterior light-
ing (left multi-function) switch to determine the
proper outputs to the front fog lamp relay. The BCM
then sends the proper front fog lamp indicator
lamp-on and lamp-off messages to the instrument
cluster. If the front fog lamp indicator fails to light
during the actuator test, replace the bulb with a
known good unit. For further diagnosis of the front
fog lamp indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the front fog
lamp system, the BCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the front fog lamp indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
8J - 20 INSTRUMENT CLUSTERWJ
ENGINE TEMPERATURE GAUGE (Continued)