Steering control JEEP GRAND CHEROKEE 2002 WJ / 2.G Repair Manual

INSTALLATION - BULB
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Position the bulb into socket and push into
place.
(2) Position the bulb socket in headlamp and turn
the bulb socket one quarter turn clockwise.
(3) Install the headlamp.
HEADLAMP SWITCH
DESCRIPTION
The headlamp switch is part of the left multi-func-
tion switch. A knob on the end of the multi-function
switch control stalk controls all of the exterior light-
ing switch functions. The exterior lighting switch is
hard wired to the Body Control Module (BCM).
The exterior lighting switch cannot be adjusted or
repaired and, if faulty or damaged, the entire left
multi-function switch unit must be replaced. (Refer
to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERI-
OR/TURN SIGNAL/HAZARD SWITCH - REMOVAL)
for the service procedures. (Refer to 8 - ELECTRI-
CAL/ELECTRONIC CONTROL MODULES/BODY
CONTROL/CENTRAL TIMER MODUL - DESCRIP-
TION) for more information on this component.
OPERATION
The exterior lighting switch uses a hard wired five
volt reference circuit from the BCM, resistor multi-
plexing and a hard wired switch output circuit to
provide the BCM with a zero to five volt signal thatindicates the status of all of the exterior lighting
switch settings. The BCM then uses control outputs
to energize the headlamp and park lamp relays that
activate the exterior lighting circuits.
The BCM monitors the exterior lighting switch sta-
tus, then sends the proper switch status messages to
other modules over the Programmable Communica-
tions Interface (PCI) data bus network. The exterior
lighting switch status is also used by the BCM as an
input for chime warning system operation.
DIAGNOSIS AND TESTING Ð HEADLAMP
SWITCH
Before testing the headlamp switch, turn on the
exterior lighting and open the driver side front door.
If the exterior lamps of the vehicle operate, but there
is no chime warning issued with the driver side front
door open, (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - INTERIOR/DOOR AJAR SWITCH -
DIAGNOSIS AND TESTING). If the exterior lamps
of the vehicle are inoperative, but the chime warning
is issued, (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR - DIAGNOSIS AND TESTING).
If the exterior lamps and the chime warning are
both inoperative, test the left multi-function switch.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR - DIAGNOSIS AND TESTING). If the
multi-function switch tests OK, proceed as follows.
The following tests will help to locate a short or open
in the hard wired circuits between the multi-function
switch and the Body Control Module (BCM). For
complete circuit diagrams, refer to the appropriate
wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector from the left multi-function switch connec-
tor. Disconnect the instrument panel wire harness
connector from the Body Control Module (BCM).
Check for continuity between the headlamp switch
mux circuit of the instrument panel wire harness
connector for the multi-function switch and a good
ground. There should be no continuity. If OK, go to
Step 2. If not OK, repair the shorted headlamp
switch mux circuit.
(2) Check for continuity between the headlamp
switch mux circuit of the instrument panel wire har-
Fig. 13 Headlamp Bulb
1 - HIGH BEAM BULB
2 - LOW BEAM BULB
3 - MARKER BULB
4 - PARK/TURN SIGNAL BULB
WJLAMPS/LIGHTING - EXTERIOR 8L - 15
HEADLAMP (Continued)

INSTALLATION
(1) Install the license plate lamps, and the flip up
glass switch, if equipped.
(2) Connect the wire harnesses for the license
plate lamps and the flip up glass switch.
(3) Install the lamp housing/trim panel on the lift-
gate.
LEFT MULTI-FUNCTION
SWITCH
DESCRIPTION
The left multi-function switch, its mounting provi-
sions, and its electrical connections are all concealed
beneath the steering column shrouds, just below the
steering wheel (Fig. 22).
A single connector with eleven terminal pins is
located on the back of the switch housing and con-
nects the switch to the vehicle electrical system. The
left multi-function switch supports the following exte-
rior lighting functions:
²Auto Headlamps
²Front Fog Lamps
²Hazard Warning Control
²Headlamps
²Headlamp Beam Selection
²Headlamp Optical Horn
²Park Lamps
²Rear Fog Lamps
²Turn Signal Control
The left multi-function switch also supports the fol-
lowing interior lighting functions:
²Panel Lamps Dimming
²Interior Lamps Defeat²Interior Lamps On
²Parade Mode
The left multi-function switch cannot be adjusted
or repaired. If any function of the switch is faulty, or
if the switch is damaged, the entire switch unit must
be replaced.
OPERATION
The left multi-function switch uses a combination
of resistor multiplexed and conventionally switched
outputs to control the many functions and features it
provides using a minimal number of hard wired cir-
cuits. The switch is grounded to the chassis beneath
the center floor console, just forward of the Airbag
Control Module (ACM). Following are descriptions of
the how the left multi-function switch operates to
control the many exterior lighting functions and fea-
tures it provides:
²Auto Headlamps- The automatic headlamps
feature is provided by the Body Control Module
(BCM), which monitors an input from a photodiode
sensor located on the top of the instrument panel to
detect ambient light levels whenever the ignition
switch is in the On position. Based upon the multi-
plexed input from the left multi-function switch and
the input of the photodiode sensor, the BCM controls
outputs to the park lamp and headlamp relays to
illuminate or extinguish all exterior lighting.
²Front Fog Lamps- The Body Control Module
(BCM) monitors the left multi-function switch then,
based upon that switched ground input, controls an
output to the front fog lamp relay to illuminate or
extinguish the front fog lamps.
Fig. 21 License Plate Lamp Housing
1 - LICENSE PLATE LAMP
2 - CONNECTOR
3 - LIFTGATE
Fig. 22 Left (Lighting) Multi-Function Switch
1 - EXTERIOR LIGHTING CONTROL
2 - INTERIOR LIGHTING CONTROL
3 - CONTROL STALK
4 - HAZARD WARNING BUTTON
5 - CANCEL ACTUATOR
6 - LEFT (LIGHTING) MULTI-FUNCTION SWITCH
WJLAMPS/LIGHTING - EXTERIOR 8L - 19
LICENSE PLATE LAMP UNIT (Continued)

²Hazard Warning Control- The hazard warn-
ing push button is pressed down to activate the haz-
ard warning system, and pressed down again to turn
the system off. The left multi-function switch pro-
vides a ground to the hazard warning sense input of
the combination flasher to control activation of the
hazard warning lamps.
²Headlamps- The Body Control Module (BCM)
monitors the left multi-function switch then, based
upon that multiplexed input, controls an output to
the headlamp low or high beam relays to illuminate
or extinguish the headlamps.
²Headlamp Beam Selection- The Body Control
Module (BCM) monitors the left multi-function
switch then, based upon that switched ground input,
controls an output to the headlamp low or high beam
relays to activate the selected headlamp beam.
²Headlamp Optical Horn- The Body Control
Module (BCM) monitors the left multi-function
switch then, based upon that switched ground input,
controls an output to the headlamp high beam relay
to activate the headlamp high beams.
²Park Lamps- The Body Control Module (BCM)
monitors the left multi-function switch then, based
upon that multiplexed input, controls an output to
the park lamp relay to illuminate or extinguish the
parking lamps.
²Rear Fog Lamps- The Body Control Module
(BCM) monitors the left multi-function switch then,
based upon that multiplexed input, controls an out-
put to the rear fog lamp relay to illuminate or extin-
guish the rear fog lamps.
²Turn Signal Control- The left multi-function
switch control stalk actuates the turn signal switch.
The Body Control Module (BCM) monitors the left
multi-function switch then, based upon that multi-
plexed input, provides a variable voltage output to
control the lighting of the turn signals.
Following are descriptions of the how the left
multi-function switch operates to control the many
interior lighting functions and features it provides:
²Panel Lamps Dimming- The Body Control
Module (BCM) monitors the left multi-function
switch then, based upon that multiplexed input, pro-
vides a variable voltage output through several panel
lamps driver circuits to control the lighting of many
incandescent panel lamps. The BCM also sends panel
lamps dimming messages over the Programmable
Communications Interface (PCI) data bus to other
modules to control Display lighting levels in those
modules.²Interior Lamps Defeat- The Body Control
Module (BCM) monitors the left multi-function
switch then, based upon that multiplexed input,
internally disables the function the BCM normally
provides to control the illumination of the interior
lamps.
²Interior Lamps On- The Body Control Module
(BCM) monitors the left multi-function switch then,
based upon that multiplexed input, provides a control
output to activate all of the interior lamp circuits.
²Parade Mode- The Body Control Module
(BCM) monitors the left multi-function switch then,
based upon that multiplexed input, provides a volt-
age output through several panel lamps driver cir-
cuits to control the lighting of many incandescent
panel lamps. The BCM also sends panel lamps dim-
ming messages over the Programmable Communica-
tions Interface (PCI) data bus to other modules on
the bus to control lighting levels in those modules.
DIAGNOSIS AND TESTING - LEFT MULTI -
FUNCTION SWITCH
Refer to the appropriate wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector from the multi-function switch connector.
(2) Using an ohmmeter, perform the continuity
and resistance tests at the terminals in the multi-
function switch connector as shown in the Left Multi-
Function Switch Test chart (Fig. 23).
8L - 20 LAMPS/LIGHTING - EXTERIORWJ
LEFT MULTI-FUNCTION SWITCH (Continued)

INSTALLATION
INSTALLATION - BULBS
(1) Position the bulb in socket and push into place.
(2) Position the bulb socket in the lamp and rotate
clockwise.
(3) Install the lamp.
INSTALLATION - LAMP
The brake, turn signal, back-up, and side marker
lamps are incorporated in the tail lamp.
(1) Position the lamp.
(2) Connect the lamp wire harness connector.
(3) Align the pin with the retainer and press the
lamp inward to engage.
(4) Install the screws attaching the lamp to body.
TURN SIGNAL CANCEL CAM
DESCRIPTION
The turn signal cancel cam is concealed within the
multi-function switch housing below the steering
wheel and the clockspring mechanism. The turn sig-
nal cancel cam consists of a disc unit with two inte-
gral lobes. The upper lobe of the cam has an
alignment hole that is used to align it with another
hole in the back of the multi-function switch mount-
ing housing. The upper surface of the turn signal
cancel cam features three holes, two round and one
oblong. These holes engage and key the cancel cam to
three matching pins in the hub of the clockspring
mechanism. The hub of the clockspring and the turn
signal cancel cam rotate with the steering wheel. The
centered clockspring housing is then secured to the
multi-function switch mounting housing over the top
of the turn signal cancel cam.
The turn signal cancel cam is serviced as a assem-
bly with the multi-function switch housing. The turn
signal cancel cam cannot be repaired and, if faulty or
damaged, the multi-function switch mounting hous-
ing unit must be replaced. (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/LEFT MULTI-
FUNCTION SWITCH - REMOVAL - MULTI-
FUNCTION SWITCH MOUNTING HOUSING).
OPERATION
The turn signal cancel cam has two lobes. When
the turn signals are activated by moving the left
multi-function switch control stalk to a detent posi-
tion, a turn signal cancel actuator is extended from
the inside surface of the multi-function switch hous-
ing toward the center of the steering column and the
turn signal cancel cam. When the steering wheel is
rotated during a turning maneuver, one of the two
turn signal cancel cam lobes will contact the turn sig-
nal cancel actuator. The cancel actuator latches
against the cancel cam rotation in the direction oppo-
site that which is signaled.
Fig. 33 Tail Lamp
1 - CONNECTOR
2 - RETAINER
3 - TAILLAMP (STOP, TURN, BACK-UP, SIDE MARKER)
4 - PIN
8L - 26 LAMPS/LIGHTING - EXTERIORWJ
TAIL LAMP (Continued)

wired between a body ground, the Body Control Mod-
ule (BCM) and the rear wiper motor module through
the liftgate and body wire harnesses.
The liftgate flip-up glass ajar switch cannot be
adjusted or repaired and, if faulty or damaged, the
liftgate flip-up glass latch unit must be replaced.
(Refer to 23 - BODY/DECKLID/HATCH/LIFTGATE/
TAILGATE/FLIP-UP GLASS LATCH - REMOVAL)
for the service procedures. For complete circuit dia-
grams, refer to the appropriate wiring information.
DESCRIPTION - LIFTGATE AJAR SWITCH
The two liftgate ajar switches are integral to the
two liftgate latch mechanisms. The two liftgate ajar
switches are actuated by the liftgate latch mecha-
nisms, and are hard wired with each other between a
body ground and the Body Control Module (BCM)
through the liftgate and body wire harnesses.
The liftgate ajar switches cannot be adjusted or
repaired and, if faulty or damaged, the liftgate latch
unit must be replaced. (Refer to 23 - BODY/DECK-
LID/HATCH/LIFTGATE/TAILGATE/LATCH -
REMOVAL) for the service procedures. For complete
circuit diagrams, refer to the appropriate wiring
information.
OPERATION
OPERATION - DOOR AJAR SWITCH
The front door ajar switches close a path to ground
for the DDM or the PDM when a front door is
opened, and opens the ground path when a front door
is closed. The rear door ajar switches close a path to
ground for the BCM when a rear door is opened, and
opens the ground path when a rear door is closed.
The DDM, PDM, or BCM read the switch status then
send the proper switch status messages to other
modules over the Programmable Communications
Interface (PCI) data bus network. The door ajar
switch status message is used by the BCM as an
input for Vehicle Theft Security System (VTSS) oper-
ation.
OPERATION - FLIP UP GLASS AJAR SWITCH
The liftgate flip-up glass ajar switch can close a
path to ground for the BCM and the rear wiper
motor module when the liftgate flip-up glass is
opened, and opens the ground path when the liftgate
flip-up glass is closed. The rear wiper motor module
uses the liftgate flip-up glass ajar switch input to
control the rear wiper operation, and will park the
rear wiper blade if this input indicates that the lift-
gate flip-up glass is ajar. The BCM reads the switch
status then sends the proper switch status message
to other modules over the Programmable Communi-cations Interface (PCI) data bus network. The liftgate
flip-up glass ajar switch status message is used by
the BCM as an input for Vehicle Theft Security Sys-
tem (VTSS) operation.
OPERATION - LIFTGATE AJAR SWITCH
Each of the liftgate ajar switches can close a path
to ground for the BCM when the liftgate is opened,
and opens the ground path when the liftgate is
closed. The BCM reads the switch status then sends
the proper switch status message to other modules
over the Programmable Communications Interface
(PCI) data bus network. The liftgate ajar switch sta-
tus message is used by the BCM as an input for
Vehicle Theft Security System (VTSS) operation.
DIAGNOSIS AND TESTING - DOOR AJAR
SWITCH
The following diagnosis and testing is only
for the chime functions. For interior lamp diag-
nosis, refer to the appropriate wiring informa-
tion.The driver door ajar switch is hard wired to the
Driver Door Module (DDM). The DDM communicates
the switch status to the other modules in the vehicle
on the Programmable Communications Interface
(PCI) data bus network. The following test will diag-
nose a faulty driver door ajar switch and circuits. For
complete circuit diagrams, refer to the appropriate
wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Check that the interior lighting switch on the
control stalk of the left multi-function switch is not
in the dome lamp disable position. Open the driver
side front door and note whether the interior lamps
light. They should light. If OK, refer to Key-In Igni-
tion Switch in the Diagnosis and Testing section of
this group for further diagnosis of the chime warning
system. If not OK, go to Step 2.
(2) Disconnect and isolate the battery negative
cable. Remove the trim panel from the driver front
door and disconnect the 4-way door wire harness con-
nector from the front door latch connector. Check for
continuity between the ground circuit of the 4-way
door wire harness connector and a good ground.
There should be continuity. If OK, go to Step 3. If not
OK, repair the ground circuit.
8L - 30 LAMPS/LIGHTING - INTERIORWJ
DOOR AJAR SWITCH (Continued)

ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a fixed lower seat belt anchor
secured to the lower B-pillar, and a fixed end-release
seat belt buckle secured to the side of the floor panel
transmission tunnel. Both front seat belt buckles
include an integral Hall-effect seat belt switch that
detects whether its respective seat belt has been fas-
tened.
²Rear Seat Belts- Both outboard rear seating
positions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor,
height-adjustable upper C-pillar mounted turning
loops, and a fixed lower seat belt anchor secured to
the floor panel. The center rear seating position of
vehicles manufactured for sale in North America has
a lap belt that is anchored to the rear floor panel
with the right outboard seat belt buckle. Vehicles
manufactured for sale outside of North America are
equipped with a three-point seat belt in the rear seat
center seating position. This seat belt has an inertia
latch-type retractor that is integral to the rear seat
back panel, and the lower belt anchor is secured to
the rear floor panel with the right outboard seat belt
buckle. A cable from the seat back latch locks the
center belt retractor spool unless the seat back is
fully latched. All three rear seat belts have fixed end-
release seat belt buckles secured to the rear floor
panel, a single buckle unit on the right side and a
double buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat upper
tether anchors and two lower anchors. Two upper
anchors are integral to the back of the right rear seat
back panel, and one is integral to the left rear seat
back panel. The two lower anchors are integral to the
outboard rear seat back brackets.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door area of the instru-
ment panel top pad above the glove box (Fig. 2).
Vehicles with the airbag system can also be identifiedby the airbag indicator, which will illuminate in the
instrument cluster for about seven seconds as a bulb
test each time the ignition switch is turned to the On
position.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel near the park brake release mechanism,
under the center floor console.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
is located on a bracket on the lower inboard side of
each vertical member of the radiator support.
Fig. 2 SRS Logo
WJRESTRAINTS 8O - 3
RESTRAINTS (Continued)

depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
airbag system circuits or components, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Proper
testing of the airbag system components, the Pro-
grammable Communication Interface (PCI) data bus,
the data bus message inputs to and outputs from the
EMIC or the ACM, as well as the retrieval or erasure
of a DTC from the ACM or EMIC requires the use of
a DRBIIItscan tool. Refer to the appropriate diag-
nostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING - RESTRAINT SYSTEM
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE DAIMLERCHRYSLER MOPAR PARTS
CATALOG.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: AN AIRBAG INFLATOR UNIT MAY CON-
TAIN SODIUM AZIDE AND POTASSIUM NITRATE.
THESE MATERIALS ARE POISONOUS AND
EXTREMELY FLAMMABLE. CONTACT WITH ACID,
WATER, OR HEAVY METALS MAY PRODUCE HARM-
FUL AND IRRITATING GASES (SODIUM HYDROXIDE
IS FORMED IN THE PRESENCE OF MOISTURE) OR
COMBUSTIBLE COMPOUNDS. AN AIRBAG INFLA-
TOR UNIT MAY ALSO CONTAIN A GAS CANISTER
PRESSURIZED TO OVER 2500 PSI. DO NOT
ATTEMPT TO DISMANTLE AN AIRBAG UNIT OR
TAMPER WITH ITS INFLATOR. DO NOT PUNCTURE,
INCINERATE, OR BRING INTO CONTACT WITH
ELECTRICITY. DO NOT STORE AT TEMPERATURES
EXCEEDING 93É C (200É F).
WARNING: REPLACE ALL RESTRAINT SYSTEM
COMPONENTS ONLY WITH PARTS SPECIFIED IN
THE DAIMLERCHRYSLER MOPAR PARTS CATA-
LOG. SUBSTITUTE PARTS MAY APPEAR INTER-
CHANGEABLE, BUT INTERNAL DIFFERENCES MAY
RESULT IN INFERIOR OCCUPANT PROTECTION.
WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC) or the
Airbag Control Module (ACM), as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
WJRESTRAINTS 8O - 5
RESTRAINTS (Continued)

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
8O - 6 RESTRAINTSWJ
RESTRAINTS (Continued)

following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
AIRBAG SQUIB STATUS
IF the Active DTC is: Conditions Squib Status
Driver or Passenger Squib 1
openANDthe stored DTC minutes for both Driver
or Passenger squibs are within 15 minutes of
each otherBoth Squib 1 and 2 were
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 2 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 1 by 15 minutes or moreSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDthe stored DTC minutes for Driver or
Passenger Squib 1 open is GREATER than the
stored DTC minutes for Driver or Passenger
Squib 2 by 15 minutes or moreSquib 1 is live; Squib 2 was
used.
Driver or Passenger Squib 2
open
Driver or Passenger Squib 1
openANDDriver or Passenger Squib 2 open is NOT
an active codeSquib 1 was used; Squib 2 is
live.
Driver or Passenger Squib 2
openANDDriver or Passenger Squib 1 open is NOT
an active codeSquib 1 is live; Squib 2 was
used.
Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
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RESTRAINTS (Continued)

WARNING: IF YOU EXPERIENCE SKIN IRRITATION
DURING CLEANUP, RUN COOL WATER OVER THE
AFFECTED AREA. ALSO, IF YOU EXPERIENCE IRRITA-
TION OF THE NOSE OR THROAT, EXIT THE VEHICLE
FOR FRESH AIR UNTIL THE IRRITATION CEASES. IF
IRRITATION CONTINUES, SEE A PHYSICIAN.
(1) Begin the cleanup by using a vacuum cleaner
to remove any residual powder from the vehicle inte-
rior. Clean from outside the vehicle and work your
way inside, so that you avoid kneeling or sitting on a
non-cleaned area.
(2) Be certain to vacuum the heater and air condi-
tioning outlets as well (Fig. 4). Run the heater and
air conditioner blower on the lowest speed setting
and vacuum any powder expelled from the outlets.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to AIRBAG SQUIB STA-
TUS . Refer to the Hazardous Substance Control
System for proper disposal procedures. Dispose of
all non-deployed and deployed airbags in a manner
consistent with state, provincial, local, and federal
regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) During the following test, the battery negative
cable remains disconnected and isolated, as it was
during the airbag component removal and installa-
tion procedures.
(2) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column (Fig. 5).
(3) Turn the ignition switch to the On position and
exit the vehicle with the DRBIIItscan tool.
Fig. 4 Vacuum Heater and A/C Outlets - Typical
Fig. 5 16-Way Data Link Connector - Typical
1 - 16±WAY DATA LINK CONNECTOR
2 - BOTTOM OF INSTRUMENT PANEL
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