4.0 JEEP GRAND CHEROKEE 2002 WJ / 2.G Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2002 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 412 of 2199

INSTALLATION
4.7L High-Output Engine Only
NOTE: The left sensor is identified by an identifica-
tion tag (LEFT). It is also identified by a larger bolt
head. The Powertrain Control Module (PCM) must
have and know the correct sensor left/right posi-
tions. Do not mix the sensor locations.
(1) Thoroughly clean knock sensor mounting holes.
(2) Install sensors (Fig. 22) into cylinder block.
NOTE: Over or under tightening the sensor mount-
ing bolts will affect knock sensor performance, pos-
sibly causing improper spark control. Always use
the specified torque when installing the knock sen-
sors. The torque for the knock senor bolt is rela-
tively light for an 8mm bolt.
NOTE: Note foam strip on bolt threads. This foam is
used only to retain the bolts to sensors for plant
assembly. It is not used as a sealant. Do not apply
any adhesive, sealant or thread locking compound
to these bolts.
(3) Install and tighten mounting bolts.Bolt
torque is critical.Refer to torque specification.
(4) Install intake manifold. Refer to Engine sec-
tion.
(5) Connect knock sensor pigtail wiring harness to
engine wiring harness near right / rear of intake
manifold (Fig. 23).
SPARK PLUG
DESCRIPTION
Both the 4.0L 6-cylinder and the 4.7L V-8 engine
use resistor type spark plugs. Standard 4.7L V-8
engines are equipped with ªfired in suppressor sealº
type spark plugs using a copper core ground elec-
trode. High-Output (H.O.) 4.7L V-8 engines are
equipped with unique plugs using a platinum rivet
located on the tip of the center electrode.
Because of the use of an aluminum cylinder head
on the 4.7L engine, spark plug torque is very critical.
To prevent possible pre-ignition and/or mechanical
engine damage, the correct type/heat range/number
spark plug must be used.Do not substitute any
other spark plug on the 4.7L H.O. engine. Seri-
ous engine damage may occur.
Plugs on both engines have resistance values rang-
ing from 6,000 to 20,000 ohms (when checked with at
least a 1000 volt spark plug tester).Do not use an
ohmmeter to check the resistance values of thespark plugs. Inaccurate readings will result.
Remove the spark plugs and examine them for
burned electrodes and fouled, cracked or broken por-
celain insulators. Keep plugs arranged in the order
in which they were removed from the engine. A sin-
gle plug displaying an abnormal condition indicates
that a problem exists in the corresponding cylinder.
Replace spark plugs at the intervals recommended in
Group O, Lubrication and Maintenance.
EXCEPT 4.7L H.O. ENGINE :Spark plugs that
have low mileage may be cleaned and reused if not
otherwise defective, carbon or oil fouled. Also refer to
Spark Plug Conditions.4.7L H.O. ENGINE :Never
clean spark plugs on the 4.7L H.O. engine. Damage
to the platinum rivet will result.
CAUTION: EXCEPT 4.7L H.O. ENGINE : Never use a
motorized wire wheel brush to clean the spark
plugs. Metallic deposits will remain on the spark
plug insulator and will cause plug misfire.
H.O. Gap Adjustment:If equipped with the 4.7L
H.O. engine, do not use a wire-type gapping tool as
damage to the platinum rivet on the center electrode
may occur. Use a tapered-type gauge (Fig. 24).
DIAGNOSIS AND TESTING - SPARK PLUG
CONDITIONS
NORMAL OPERATING
The few deposits present on the spark plug will
probably be light tan or slightly gray in color. This is
evident with most grades of commercial gasoline
Fig. 24 PLUG GAP - 4.7L H.O.
1 - TAPER GAUGE
WJIGNITION CONTROL 8I - 15
KNOCK SENSOR (Continued)
Page 415 of 2199

SPARK PLUG OVERHEATING
Overheating is indicated by a white or gray center
electrode insulator that also appears blistered (Fig.
31). The increase in electrode gap will be consider-
ably in excess of 0.001 inch per 2000 miles of opera-
tion. This suggests that a plug with a cooler heat
range rating should be used. Over advanced ignition
timing, detonation and cooling system malfunctions
can also cause spark plug overheating.
CAUTION: If the engine is equipped with copper
core ground electrode, or platinum tipped spark
plugs, they must be replaced with the same type/
number spark plug as the original. If another spark
plug is substituted, pre-ignition will result.
REMOVAL
CAUTION: If equipped with a 4.7L H.O. (High-Out-
put) engine, never substitute the original platinum
tipped spark plug with a different part number. Seri-
ous engine damage may result.
On the 4.0L 6±cylinder engine, the spark plugs are
located below the coil rail assembly. On the 4.7L V±8
engine, each individual spark plug is located under
each ignition coil.
(1) 4.0L 6±Cylinder Engine: Prior to removing
spark plug, spray compressed air around spark plug
hole and area around spark plug. This will help pre-
vent foreign material from entering combustion
chamber.
(2) 4.7L V±8 Engine: Prior to removing spark plug,
spray compressed air around base of ignition coil at
cylinder head. This will help prevent foreign material
from entering combustion chamber.
(3) On the 4.0L engine the coil rail assembly must
be removed to gain access to any/all spark plug.
Refer to Ignition Coil Removal/Installation. On the4.7L V-8 engine each individual ignition coil must be
removed to gain access to each spark plug. Refer to
Ignition Coil Removal/Installation.
(4) Remove spark plug from cylinder head using a
quality socket with a rubber or foam insert. If
equipped with a 4.7L V-8 engine, also check condition
of coil o-ring and replace as necessary.
(5) Inspect spark plug condition. Refer to Spark
Plug Conditions.
CLEANING
Except 4.7L H.O. Engine:The plugs may be
cleaned using commercially available spark plug
cleaning equipment. After cleaning, file center elec-
trode flat with a small point file or jewelers file
before adjusting gap.
CAUTION: Never use a motorized wire wheel brush
to clean spark plugs. Metallic deposits will remain
on spark plug insulator and will cause plug misfire.
4.7L H.O. Engine:Never clean spark plugs on the
4.7L H.O. engine. Damage to the platinum rivet on
the center electrode will result.
INSTALLATION
CAUTION: The standard 4.7L V-8 engine is
equipped with copper core ground electrode spark
plugs. They must be replaced with the same type/
number spark plug as the original. If another spark
plug is substituted, pre-ignition will result.
CAUTION: If equipped with a 4.7L H.O. (High-Out-
put) engine, never substitute the original platinum
tipped spark plug with a different type/part number.
Serious engine damage may result.
Special care should be taken when installing spark
plugs into cylinder head spark plug wells. Be sure
plugs do not drop into plug wells as ground straps
may be bent resulting in a change in plug gap, or
electrodes can be damaged.
Always tighten spark plugs to specified torque. Over
tightening can cause distortion resulting in a change
in spark plug gap or a cracked porcelain insulator.
(1) Start spark plug into cylinder head by hand to
avoid cross threading.
(2) 4.0L 6±Cylinder Engine: Tighten spark plugs to
35-41 N´m (26-30 ft. lbs.) torque.
(3) 4.7L V±8 Engine: Tighten spark plugs to 27
N´m (20 ft. lbs.) torque.
(4)
4.7L V±8 Engine: Before installing coil(s), check
condition of coil o-ring and replace as necessary. To aid
in coil installation, apply silicone to coil o-ring.
(5) Install ignition coil(s). Refer to Ignition Coil
Removal/Installation.
Fig. 31 SPARK PLUG OVERHEATING
1 - BLISTERED WHITE OR GRAY COLORED INSULATOR
8I - 18 IGNITION CONTROLWJ
SPARK PLUG (Continued)
Page 582 of 2199

SPEED CONTROL
TABLE OF CONTENTS
page page
SPEED CONTROL
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - ROAD TEST.....2
SPECIFICATIONS
TORQUE - SPEED CONTROL.............3
CABLE
DESCRIPTION..........................3
OPERATION............................3
REMOVAL
REMOVAL - 4.0L.......................3
REMOVAL - 4.7L.......................3
INSTALLATION
INSTALLATION - 4.0L...................4
INSTALLATION - 4.7L...................4
SERVO
DESCRIPTION..........................5OPERATION............................5
REMOVAL.............................5
INSTALLATION..........................6
SWITCH
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................7
INSTALLATION..........................7
VACUUM RESERVOIR
DESCRIPTION..........................8
OPERATION............................8
DIAGNOSIS AND TESTING - VACUUM
RESERVOIR..........................8
REMOVAL.............................8
INSTALLATION..........................9
SPEED CONTROL
DESCRIPTION
The speed control system is electronically con-
trolled and vacuum operated. Electronic control of
the speed control system is integrated into the Pow-
ertrain Control Module (PCM). The controls consist
of two steering wheel mounted switches. The
switches are labeled: ON/OFF, RES/ACCEL, SET,
COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
OPERATION
When speed control is selected by depressing the
ON switch, the PCM allows a set speed to be stored
in PCM RAM for speed control. To store a set speed,
depress the SET switch while the vehicle is moving
at a speed between 35 and 85 mph. In order for the
speed control to engage, the brakes cannot be
applied, nor can the gear selector be indicating the
transmission is in Park or Neutral.
The speed control can be disengaged manually by:
²Stepping on the brake pedal
²Depressing the OFF switch
²Depressing the CANCEL switch.
²Depressing the clutch pedal (if equipped).
NOTE: Depressing the OFF switch or turning off the
ignition switch will erase the set speed stored in
the PCM.
For added safety, the speed control system is pro-
grammed to disengage for any of the following condi-
tions:
²An indication of Park or Neutral
²A rapid increase rpm (indicates that the clutch
has been disengaged)
²Excessive engine rpm (indicates that the trans-
mission may be in a low gear)
²The speed signal increases at a rate of 10 mph
per second (indicates that the coefficient of friction
between the road surface and tires is extremely low)
WJSPEED CONTROL 8P - 1
Page 584 of 2199

SPECIFICATIONS
TORQUE - SPEED CONTROL
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Servo Mounting Bracket-to-
Servo Nuts8.5 75
Servo Mounting Bracket-to-
Body Nuts28 6 250 50
Switch Module Mounting
Screws.6-1 6-9
Vacuum Reservoir Mounting
Bolts325
CABLE
DESCRIPTION
The speed control servo cable is connected between
the speed control vacuum servo diaphragm and the
throttle body control linkage.
OPERATION
This cable causes the throttle control linkage to
open or close the throttle valve in response to move-
ment of the vacuum servo diaphragm.
REMOVAL
REMOVAL - 4.0L
(1) Disconnect negative battery cable at battery.
(2) Remove air box housing from throttle body.
(3) Using finger pressure only, remove speed con-
trol cable connector at throttle body bellcrank pin by
pushing connector off bellcrank pin towards drivers
side of vehicle (Fig. 1).DO NOT try to pull con-
nector off perpendicular to the bellcrank pin.
Connector will be broken.
(4) Remove cable from cable guide at top of valve
cover.
(5) Squeeze 2 release tabs (Fig. 1) on sides of cable
at bracket and push cable out of bracket.
(6) Remove servo cable from servo. Refer to Speed
Control Servo Removal/Installation.
REMOVAL - 4.7L
(1) Disconnect negative battery cable at battery.
(2) Remove air box housing from throttle body.
The accelerator cable must be partially removed to
gain access to speed control cable.(3) Using finger pressure only, disconnect accelera-
tor cable connector at throttle body bellcrank pin by
pushing connector off bellcrank pin towards front of
vehicle (Fig. 2).DO NOT try to pull connector off
perpendicular to the bellcrank pin. Connector
will be broken.
Fig. 1 Speed Control Cable at Bell CrankÐ4.0L
Engine
1 - ACCELERATOR CABLE
2 - OFF
3 - OFF
4 - THROTTLE BODY BELLCRANK
5 - SPEED CONTROL CABLE
6 - RELEASE TABS
7 - BRACKET
WJSPEED CONTROL 8P - 3
SPEED CONTROL (Continued)
Page 585 of 2199

(4) Lift accelerator cable from top of cable cam
(Fig. 2).
(5) Press tab (Fig. 3) to release plastic cable mount
from bracket.Press on tab only enough to
release cable from bracket. If tab is pressed too
much, it will be broken.Slide plastic mount (Fig.
3) towards passenger side of vehicle to remove cable
from bracket.
(6) Using finger pressure only, disconnect speed
control cable connector at throttle body bellcrank pin
by pushing connector off bellcrank pin towards front
of vehicle (Fig. 2).DO NOT try to pull connector
off perpendicular to the bellcrank pin. Connec-
tor will be broken.
(7) Slide speed control cable plastic mount towards
passenger side of vehicle to remove cable from
bracket (Fig. 4).
(8) Remove servo cable from servo. Refer to Speed
Control Servo Removal/Installation.
INSTALLATION
INSTALLATION - 4.0L
(1) Install end of cable to speed control servo.
Refer to Speed Control Servo Removal/Installation.
(2) Install cable into mounting bracket (snaps in).
(3) Install speed control cable connector at throttle
body bellcrank pin (snaps on).
(4) Connect negative battery cable at battery.
(5) Before starting engine, operate accelerator
pedal to check for any binding.
INSTALLATION - 4.7L
(1) Install end of cable to speed control servo.
Refer to Speed Control Servo Removal/Installation.
(2) Slide speed control cable plastic mount into
bracket.
(3) Install speed control cable connector onto throt-
tle body bellcrank pin (snaps on).
(4) Slide accelerator cable plastic mount into
bracket. Continue sliding until tab (Fig. 3) is aligned
to hole in mounting bracket.
(5) Route accelerator cable over top of cable cam
(Fig. 2).
(6) Install accelerator cable connector onto throttle
body bellcrank pin (snaps on).
(7) Install air box housing to throttle body.
Fig. 2 Cable Connectors at Bell CrankÐ4.7L V-8
Engine
1 - THROTTLE BODY
2 - SPEED CONTROL CABLE CONNECTOR
3 - OFF
4 - OFF
5 - ACCELERATOR CABLE CONNECTOR
6 - CABLE CAM
7 - BELLCRANK
Fig. 3 Accelerator Cable Release TabÐ4.7L V-8
Engine
1 - ACCELERATOR CABLE
2 - PLASTIC CABLE MOUNT
3 - PRESS TAB FOR REMOVAL
4 - CABLE BRACKET
5 - SLIDE FOR REMOVAL
8P - 4 SPEED CONTROLWJ
CABLE (Continued)
Page 1048 of 2199

8W-80 CONNECTOR PIN-OUT
Component Page
A/C COMPRESSOR CLUTCH.......... 8W-80-6
A/C PRESSURE TRANSDUCER........ 8W-80-6
ACCELERATOR PEDAL POSITION
SENSOR (DIESEL)................. 8W-80-6
ADJUSTABLE PEDALS MODULE
(EXCEPT BUILT-UP-EXPORT)....... 8W-80-6
ADJUSTABLE PEDALS MOTOR/SENSOR
ASSEMBLY (EXCEPT
BUILT-UP-EXPORT)............... 8W-80-7
ADJUSTABLE PEDALS SWITCH (EXCEPT
BUILT-UP-EXPORT)............... 8W-80-7
AIRBAG CONTROL MODULE C1
(ORC C1)........................ 8W-80-7
AIRBAG CONTROL MODULE C2
(ORC C2)........................ 8W-80-8
AMBIENT TEMPERATURE SENSOR.... 8W-80-8
ANTENNA MODULE
(BUILT-UP-EXPORT)............... 8W-80-8
ASH RECEIVER LAMP............... 8W-80-9
AUTOMATIC DAY/NIGHT MIRROR..... 8W-80-9
AUTOMATIC HEADLAMP LIGHT
SENSOR/VTSS LED................ 8W-80-9
AUTOMATIC ZONE CONTROL
MODULE C1 (AZC)................ 8W-80-9
AUTOMATIC ZONE CONTROL
MODULE C2 (AZC)............... 8W-80-10
BATTERY TEMPERATURE SENSOR . . . 8W-80-10
BLOWER MOTOR.................. 8W-80-10
BLOWER MOTOR CONTROLLER
(AZC).......................... 8W-80-10
BLOWER MOTOR RESISTOR
BLOCK (MTC)................... 8W-80-10
BODY CONTROL MODULE C1........ 8W-80-11
BODY CONTROL MODULE C2........ 8W-80-11
BOOST PRESSURE SENSOR
(DIESEL)....................... 8W-80-12
BRAKE LAMP SWITCH.............. 8W-80-12
C100............................. 8W-80-12
C100............................. 8W-80-12
C101 (4.0L RHD)................... 8W-80-12
C101 (4.0L RHD)................... 8W-80-13
C101 (4.7L RHD)................... 8W-80-13
C101 (4.7L RHD)................... 8W-80-13
C102 (DIESEL)..................... 8W-80-14
C102 (DIESEL)..................... 8W-80-14
C102 (GAS RHD)................... 8W-80-14
C102 (GAS RHD)................... 8W-80-15
C103 (DIESEL)..................... 8W-80-15
C103 (DIESEL)..................... 8W-80-15
C103 (GAS)........................ 8W-80-16
C103 (GAS)........................ 8W-80-16
C104............................. 8W-80-17
C104............................. 8W-80-17Component Page
C105 (DIESEL)..................... 8W-80-17
C105 (DIESEL)..................... 8W-80-18
C106 (DIESEL)..................... 8W-80-18
C106 (DIESEL)..................... 8W-80-20
C106 (GAS)........................ 8W-80-22
C106 (GAS)........................ 8W-80-24
C107 (DIESEL)..................... 8W-80-26
C107 (DIESEL)..................... 8W-80-28
C107 (GAS)........................ 8W-80-30
C107 (GAS)........................ 8W-80-32
C108............................. 8W-80-33
C108............................. 8W-80-33
C109............................. 8W-80-33
C109............................. 8W-80-34
C110 (DIESEL)..................... 8W-80-34
C110 (DIESEL)..................... 8W-80-34
C111 ............................. 8W-80-34
C111 ............................. 8W-80-34
C112 ............................. 8W-80-35
C112 ............................. 8W-80-35
C113 (DIESEL)..................... 8W-80-35
C113 (DIESEL)..................... 8W-80-35
C200............................. 8W-80-36
C200............................. 8W-80-38
C201 (DIESEL)..................... 8W-80-39
C201 (DIESEL)..................... 8W-80-39
C202 (AZC)........................ 8W-80-40
C202 (AZC)........................ 8W-80-40
C202 (MTC)....................... 8W-80-41
C202 (MTC)....................... 8W-80-41
C203 (AZC)........................ 8W-80-41
C203 (AZC)........................ 8W-80-41
C300 (LHD)........................ 8W-80-42
C300 (LHD)........................ 8W-80-44
C301 (RHD)....................... 8W-80-46
C301 (RHD)....................... 8W-80-48
C302............................. 8W-80-49
C302............................. 8W-80-50
C303............................. 8W-80-50
C303............................. 8W-80-51
C304............................. 8W-80-51
C304............................. 8W-80-51
C306............................. 8W-80-52
C306............................. 8W-80-52
C307............................. 8W-80-52
C307............................. 8W-80-52
C308............................. 8W-80-53
C308............................. 8W-80-53
C309............................. 8W-80-53
C309............................. 8W-80-54
C310 (BUILT-UP-EXPORT)........... 8W-80-54
C310 (BUILT-UP-EXPORT)........... 8W-80-54
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 1
Page 1049 of 2199

Component Page
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C310 (EXCEPT BUILT-UP-EXPORT).... 8W-80-55
C311 ............................. 8W-80-55
C311 ............................. 8W-80-55
C312............................. 8W-80-55
C312............................. 8W-80-56
C313............................. 8W-80-56
C313............................. 8W-80-56
C314............................. 8W-80-56
C314............................. 8W-80-57
C315............................. 8W-80-57
C315............................. 8W-80-57
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C316 (EXCEPT BUILT-UP-EXPORT).... 8W-80-58
C317............................. 8W-80-58
C317............................. 8W-80-58
C318............................. 8W-80-58
C318............................. 8W-80-59
C319............................. 8W-80-59
C319............................. 8W-80-59
CAMSHAFT POSITION
SENSOR (DIESEL)................ 8W-80-59
CAMSHAFT POSITION
SENSOR (GAS)................... 8W-80-59
CAPACITOR (4.0L).................. 8W-80-59
CAPACITOR NO. 1 (4.7L)............. 8W-80-60
CAPACITOR NO. 2 (4.7L)............. 8W-80-60
CARGO LAMP..................... 8W-80-60
CENTER HIGH MOUNTED
STOP LAMP..................... 8W-80-60
CIGAR LIGHTER................... 8W-80-60
CLOCKSPRING C1................. 8W-80-61
CLOCKSPRING C2................. 8W-80-61
CLOCKSPRING C3................. 8W-80-61
CLOCKSPRING C4................. 8W-80-61
COIL ON PLUG NO. 1 (4.7L).......... 8W-80-61
COIL ON PLUG NO. 2 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 3 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 4 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 5 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 6 (4.7L).......... 8W-80-62
COIL ON PLUG NO. 7 (4.7L).......... 8W-80-63
COIL ON PLUG NO. 8 (4.7L).......... 8W-80-63
COIL RAIL (4.0L)................... 8W-80-63
COMPACT DISC CHANGER
(PREMIUM RADIO)............... 8W-80-63
CONTROLLER ANTILOCK BRAKE.... 8W-80-64
COOLANT LEVEL SENSOR.......... 8W-80-64
CRANKCASE HEATER (DIESEL)...... 8W-80-64
CRANKSHAFT POSITION SENSOR
(DIESEL)....................... 8W-80-65
CRANKSHAFT POSITION SENSOR
(GAS).......................... 8W-80-65
DATA LINK CONNECTOR............ 8W-80-65
DIAGNOSTIC JUNCTION PORT....... 8W-80-66Component Page
DRIVER AIRBAG SQUIB 1........... 8W-80-66
DRIVER AIRBAG SQUIB 2........... 8W-80-66
DRIVER BLEND DOOR MOTOR/ACTUATOR
(LHD) (AZC)..................... 8W-80-67
DRIVER BLEND DOOR MOTOR/ACTUATOR
(RHD) (AZC)- BLACK 2 WAY........ 8W-80-67
DRIVER CURTAIN AIRBAG.......... 8W-80-67
DRIVER CYLINDER LOCK SWITCH . . . 8W-80-67
DRIVER DOOR LOCK MOTOR/AJAR
SWITCH........................ 8W-80-68
DRIVER DOOR MODULE C1......... 8W-80-68
DRIVER DOOR MODULE C2......... 8W-80-68
DRIVER DOOR MODULE C3......... 8W-80-69
DRIVER FRONT DOOR
COURTESY LAMP................ 8W-80-69
DRIVER FRONT POWER
WINDOW MOTOR................ 8W-80-69
DRIVER HEATED SEAT BACK
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT CUSHION
(PREMIUM I/III)................. 8W-80-69
DRIVER HEATED SEAT SWITCH...... 8W-80-70
DRIVER LUMBAR MOTOR
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER LUMBAR SWITCH
(MIDLINE/PREMIUM)............. 8W-80-70
DRIVER POWER MIRROR........... 8W-80-70
DRIVER POWER SEAT FRONT
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT FRONT
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR........................ 8W-80-71
DRIVER POWER SEAT HORIZONTAL
MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR................... 8W-80-71
DRIVER POWER SEAT REAR
RISER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR............... 8W-80-72
DRIVER POWER SEAT
RECLINER MOTOR SENSOR
(PREMIUM II/III)................. 8W-80-72
DRIVER POWER SEAT SWITCH
(EXCEPT MIDLINE/PREMIUM)..... 8W-80-72
DRIVER POWER SEAT SWITCH
(MIDLINE/PREMIUM)............. 8W-80-73
DRIVER REAR POWER
WINDOW MOTOR................ 8W-80-73
DRIVER REAR POWER WINDOW
SWITCH........................ 8W-80-73
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTWJ
Page 1051 of 2199

Component Page
LIFTGATE FLIP-UP PUSH
BUTTON SWITCH................ 8W-80-97
LIFTGATE FLIP-UP RELEASE
SOLENOID...................... 8W-80-97
LIFTGATE POWER LOCK MOTOR..... 8W-80-97
LINE PRESSURE SENSOR (4.7L)...... 8W-80-98
MANIFOLD ABSOLUTE PRESSURE
SENSOR (4.0L)................... 8W-80-98
MANIFOLD ABSOLUTE PRESSURE
SENSOR (4.7L)................... 8W-80-98
MANUAL TEMPERATURE
CONTROL C1 (MTC).............. 8W-80-98
MANUAL TEMPERATURE
CONTROL C2 (MTC).............. 8W-80-99
MASS AIR FLOW SENSOR (DIESEL) . . . 8W-80-99
MODE DOOR MOTOR/ACTUATOR
(AZC).......................... 8W-80-99
NEEDLE MOVEMENT SENSOR
(DIESEL)....................... 8W-80-99
OUTPUT SPEED SENSOR (4.0L)...... 8W-80-99
OUTPUT SPEED SENSOR (4.7L)..... 8W-80-100
OVERHEAD MAP/COURTESY LAMP . . 8W-80-100
OXYGEN SENSOR 1/1 UPSTREAM.... 8W-80-100
OXYGEN SENSOR 1/2 DOWNSTREAM . 8W-80-100
OXYGEN SENSOR 2/1 UPSTREAM.... 8W-80-100
OXYGEN SENSOR 2/2
DOWNSTREAM................. 8W-80-101
PARK/NEUTRAL POSITION SWITCH
(4.0L).......................... 8W-80-101
PARK/NEUTRAL POSITION SWITCH
(DIESEL)...................... 8W-80-101
PASSENGER AIRBAG.............. 8W-80-101
PASSENGER BLEND DOOR
MOTOR/ACTUATOR (LHD) (AZC) . . . 8W-80-101
PASSENGER BLEND DOOR
MOTOR/ACTUATOR (RHD) (AZC) . . . 8W-80-102
PASSENGER CURTAIN AIRBAG...... 8W-80-102
PASSENGER DOOR LOCK MOTOR/AJAR
SWITCH....................... 8W-80-102
PASSENGER DOOR MODULE C1..... 8W-80-102
PASSENGER DOOR MODULE C2..... 8W-80-103
PASSENGER FRONT DOOR
COURTESY LAMP............... 8W-80-103
PASSENGER FRONT POWER
WINDOW MOTOR............... 8W-80-103
PASSENGER HEATED SEAT BACK
(PREMIUM I/III)................. 8W-80-103
PASSENGER HEATED SEAT CUSHION
(PREMIUM I/III)................. 8W-80-104
PASSENGER HEATED SEAT SWITCH . 8W-80-104
PASSENGER LUMBAR MOTOR
(MIDLINE/PREMIUM)............ 8W-80-104
PASSENGER LUMBAR SWITCH
(MIDLINE/PREMIUM)............ 8W-80-104
PASSENGER POWER MIRROR....... 8W-80-105Component Page
PASSENGER POWER SEAT FRONT
RISER MOTOR.................. 8W-80-105
PASSENGER POWER SEAT
HORIZONTAL MOTOR........... 8W-80-105
PASSENGER POWER SEAT REAR
RISER MOTOR.................. 8W-80-105
PASSENGER POWER SEAT RECLINER
MOTOR (MIDLINE/PREMIUM)..... 8W-80-106
PASSENGER POWER SEAT SWITCH
(MIDLINE/PREMIUM)............ 8W-80-106
PASSENGER REAR POWER
WINDOW MOTOR............... 8W-80-106
PASSENGER REAR POWER
WINDOW SWITCH............... 8W-80-106
PASSENGER SEAT BELT SWITCH.... 8W-80-106
PASSENGER SIDE IMPACT
SENSOR....................... 8W-80-107
POWER AMPLIFIER C1
(PREMIUM RADIO).............. 8W-80-107
POWER AMPLIFIER C2
(PREMIUM RADIO).............. 8W-80-107
POWER CONNECTOR.............. 8W-80-108
POWERTRAIN CONTROL
MODULE C1 (GAS).............. 8W-80-108
POWERTRAIN CONTROL
MODULE C2 (GAS).............. 8W-80-109
POWERTRAIN CONTROL
MODULE C3 (GAS).............. 8W-80-110
RADIATOR FAN MOTOR............ 8W-80-110
RADIATOR FAN RELAY............. 8W-80-111
RADIO C1........................ 8W-80-111
RADIO C2........................ 8W-80-111
RAIN SENSOR (AUTOWIPE)......... 8W-80-112
REAR POWER OUTLET............. 8W-80-112
REAR WASHER PUMP.............. 8W-80-112
REAR WIPER MOTOR.............. 8W-80-112
RECIRCULATION DOOR
MOTOR/ACTUATOR (AZC)......... 8W-80-112
RED BRAKE WARNING INDICATOR
SWITCH....................... 8W-80-113
REMOTE KEYLESS MODULE
(JAPAN)....................... 8W-80-113
RIGHT COURTESY LAMP........... 8W-80-113
RIGHT DOOR HANDLE
COURTESY LAMP............... 8W-80-113
RIGHT FOG LAMP................. 8W-80-113
RIGHT FRONT DOOR SPEAKER..... 8W-80-114
RIGHT FRONT IMPACT SENSOR..... 8W-80-114
RIGHT FRONT PARK LAMP......... 8W-80-114
RIGHT FRONT PARK/TURN SIGNAL LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-114
RIGHT FRONT SIDE MARKER LAMP
(EXCEPT BUILT-UP-EXPORT)...... 8W-80-115
RIGHT FRONT TURN SIGNAL LAMP
(BUILT-UP-EXPORT)............. 8W-80-115
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTWJ
Page 1052 of 2199

Component Page
RIGHT FRONT WHEEL SPEED
SENSOR....................... 8W-80-115
RIGHT HEADLAMP LEVELING MOTOR
(BUILT-UP-EXPORT)............. 8W-80-115
RIGHT HIGH BEAM HEADLAMP..... 8W-80-116
RIGHT INSTRUMENT PANEL
SPEAKER...................... 8W-80-116
RIGHT LIFTGATE AJAR SWITCH..... 8W-80-116
RIGHT LOW BEAM HEADLAMP..... 8W-80-116
RIGHT MULTI-FUNCTION SWITCH . . . 8W-80-116
RIGHT REAR DOOR LOCK
MOTOR/AJAR SWITCH........... 8W-80-117
RIGHT REAR DOOR SPEAKER....... 8W-80-117
RIGHT REAR LAMP ASSEMBLY...... 8W-80-117
RIGHT REAR WHEEL SPEED
SENSOR....................... 8W-80-117
RIGHT REMOTE RADIO SWITCH.... 8W-80-117
RIGHT SIDE REPEATER LAMP
(BUILT-UP-EXPORT)............. 8W-80-118
RIGHT VISOR/VANITY LAMP........ 8W-80-118
SEAT BELT SWITCH............... 8W-80-118
SEAT MODULE C1 (PREMIUM)...... 8W-80-118
SEAT MODULE C2 (PREMIUM)...... 8W-80-119
SENTRY KEY IMMOBILIZER
MODULE...................... 8W-80-119
SHIFTER ASSEMBLY
(C201 DIESEL).................. 8W-80-119
SHIFTER ASSEMBLY (GAS)......... 8W-80-120
SHIFTER ASSEMBLY C1 (DIESEL).... 8W-80-120
SHIFTER ASSEMBLY C2 (DIESEL).... 8W-80-120
SIREN (BUILT-UP-EXPORT)......... 8W-80-120
SPEED CONTROL SWITCH NO. 1.... 8W-80-120
SPEED CONTROL SWITCH NO. 2.... 8W-80-121
SUNROOF CONTROL MODULE...... 8W-80-121
SUNROOF MOTOR C1.............. 8W-80-121
SUNROOF MOTOR C2.............. 8W-80-121
SUNROOF SWITCH................ 8W-80-121Component Page
TEMPERATURE VALVE
ACTUATOR (MTC)............... 8W-80-122
THROTTLE POSITION
SENSOR (4.0L).................. 8W-80-122
THROTTLE POSITION
SENSOR (4.7L).................. 8W-80-122
TRAILER TOW BRAKE
LAMP RELAY................... 8W-80-122
TRAILER TOW CIRCUIT
BREAKER...................... 8W-80-122
TRAILER TOW CONNECTOR........ 8W-80-123
TRAILER TOW LEFT TURN
RELAY........................ 8W-80-123
TRAILER TOW RIGHT TURN
RELAY........................ 8W-80-123
TRANSFER CASE POSITION
SENSOR....................... 8W-80-123
TRANSMISSION CONTROL
MODULE (4.7L)................. 8W-80-124
TRANSMISSION CONTROL
MODULE C1 (DIESEL)........... 8W-80-125
TRANSMISSION CONTROL
MODULE C2 (DIESEL)........... 8W-80-125
TRANSMISSION SOLENOID (4.0L).... 8W-80-125
TRANSMISSION SOLENOID
ASSEMBLY (DIESEL)............ 8W-80-126
TRANSMISSION SOLENOID/TRS
ASSEMBLY (4.7L)................ 8W-80-126
UNDERHOOD LAMP............... 8W-80-126
VEHICLE INFORMATION CENTER . . . 8W-80-127
VISCOUS/CABIN HEATER
(DIESEL)...................... 8W-80-127
WASHER FLUID LEVEL SWITCH.... 8W-80-127
WASTEGATE SOLENOID
(DIESEL)...................... 8W-80-127
WATER IN FUEL SENSOR
(DIESEL)...................... 8W-80-127
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 5
Page 1059 of 2199

BOOST PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K4 20BK/LB SENSOR GROUND
2 Y53 20BK/YL BOOST PRESSURE SENSOR SIGNAL
3 K6 20VT/WT SENSOR REFERENCE VOLTAGE B
BRAKE LAMP SWITCH - GRAY 6 WAY
CAV CIRCUIT FUNCTION
1 K29 18WT/PK SECONDARY BRAKE SWITCH SIGNAL
2 Z238 18BK (LHD) GROUND
2 Z243 18BK (RHD) GROUND
3 V32 22OR/DG (GAS) SPEED CONTROL POWER SUPPLY
4 V30 22DB/RD (GAS) SPEED CONTROL BRAKE SWITCH OUTPUT
5 L50 20VT/TN (LHD) PRIMARY BRAKE SWITCH SIGNAL
5 L50 20WT/TN (RHD) PRIMARY BRAKE SWITCH SIGNAL
6 F32 20PK/DB FUSED B(+)
C100 - BLACK (RIGHT HEADLAMP AND DASH
SIDE)
CAV CIRCUIT
1 T40 12LG
2 K125 18WT/DB
3 K20 18DG
C100 - BLACK (BATTERY SIDE)
CAV CIRCUIT
1 T40 12LG
2 K125 18WT/DB
3 K20 18DG
C101 (4.0L RHD) - LT. GRAY (ENGINE SIDE)
CAV CIRCUIT
1 B22 18DG/YL
2 K99 18BR/OR
3 K299 18BR/WT
4 K6 18VT/BK
5 C18 18DB
6-
8W - 80 - 12 8W-80 CONNECTOR PIN-OUTWJ