airbag disable JEEP GRAND CHEROKEE 2002 WJ / 2.G Manual PDF

CLUSTER BEZEL
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Place the tilt steering wheel in its fully lowered
position.
(3) Using a trim stick or another suitable wide
flat-bladed tool, gently pry each of the four corners of
the cluster bezel away from the instrument panel far
enough to disengage the four snap clips from their
receptacles (Fig. 15).(4) Being certain not to scratch the instrument
cluster lens with the two snap clips on the lower
edge of the cluster bezel, roll the top of the cluster
bezel rearward over the top of the steering column.
(5) If the vehicle is so equipped, reach behind the
cluster bezel to access and disconnect the instrument
panel wire harness connector for the headlamp level-
ing switch from the switch connector receptacle.
(6) Remove the cluster bezel from the instrument
panel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the cluster bezel onto the instrument
panel (Fig. 15).
(2) If the vehicle is so equipped, reach behind the
cluster bezel to access and reconnect the instrument
panel wire harness connector for the headlamp level-
ing switch to the switch connector receptacle.
(3) Being certain not to scratch the instrument
cluster lens with the two snap clips on the lower
edge of the cluster bezel, slide the lower edge of the
cluster bezel forward and down over the top of the
steering column to position it onto the instrument
panel.
(4) Align the two snap clips on the lower edge of
the cluster bezel with their receptacles in the instru-
ment panel.
(5) Press firmly on the cluster bezel over each of
the lower snap clip locations until each of the snap
clips is fully engaged in its receptacle.
(6) Align the two receptacles on the upper edge of
the cluster bezel with the snap clips on the instru-
ment panel.
(7) Press firmly on the cluster bezel over each of
the upper snap clip locations until each of the snap
clips is fully engaged in its receptacle.
(8) Reconnect the battery negative cable.
Fig. 15 Cluster Bezel Remove/Install
1 - INSTRUMENT CLUSTER
2 - INSTRUMENT PANEL CLUSTER BEZEL
3 - STEERING COLUMN OPENING COVER
WJINSTRUMENT PANEL SYSTEM 23 - 45

GLOVE BOX
STANDARD PROCEDURE - GLOVE BOX ROLL
DOWN
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Open the glove box until the integral stops on
the back edge of the glove box bin are resting against
the rubber stop bumpers in the upper glove box open-
ing reinforcement.
(3) Using hand pressure, lift upward on the arm of
the pneumatic glove box door damper on the out-
board side of the glove box bin to unsnap the damper
connector feature from the keyed slot in the bin (Fig.
16).(4) Reach into the glove box and with the middle
finger of each hand, deflect the rubber flap of the two
glove box stop bumpers on the upper glove box open-
ing reinforcement toward the front of the vehicle.
(5) With the glove box stop bumpers deflected, roll
the glove box door downward until the integral stops
on the back edge of the glove box bin pass through
the rubber stop bumper openings in the upper glove
box opening reinforcement (Fig. 17)
(6) Before rolling the glove box back up into the
instrument panel, grasp the pneumatic glove box
damper arm and pull the connector feature rearward
to the end of its travel. The rubber stop bumpers will
be deflected automatically by the integral stops on
the back of the glove box when the glove box is rolled
back up into the instrument panel.
(7) With the glove box stops oriented behind the
stop bumpers, position the connector feature of the
damper to the keyed slot on the outboard end of the
glove box bin.
(8) Using hand pressure, press downward on the
damper arm until the damper connector feature
snaps back into the keyed slot.
Fig. 16 Glove Box Damper
1 - BIN
2 - DAMPER
3 - CONNECTOR
4 - GLOVE BOX DOOR
Fig. 17 Glove Box Roll Down
1 - GLOVE BOX DOOR
23 - 46 INSTRUMENT PANEL SYSTEMWJ

REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Roll the glove box down from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
NOTE: Be certain to use care not to damage or
remove the glove box hinge bumpers on the lower
instrument panel glove box opening reinforcement
when removing the glove box from the instrument
panel.
(3) Firmly grip both ends of the glove box door,
then twist and pull the door as necessary to disen-
gage the inboard hinge hook from the inboard hinge
pin on the instrument panel and reorient the hook to
the underside of the hinge pin (Fig. 18).(4) Raise the glove box door until it is perpendicu-
lar to the instrument panel.
(5) Twist the door slightly in the counterclockwise
direction and use a jiggling action to disengage the
remaining two hinge hooks from their respective
hinge pins on the instrument panel.
(6) Remove the glove box from the instrument
panel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: Be certain to use care not to damage or
remove the glove box hinge bumpers on the lower
instrument panel glove box opening reinforcement
when installing the glove box onto the instrument
panel.
(1) Position the glove box to the instrument panel
with the outboard hinge hook oriented over the out-
board hinge pin and the center hinge hook oriented
under the center hinge pin (Fig. 18).
(2) Raise the glove box door until it is perpendicu-
lar to the instrument panel.
(3) Firmly grip both ends of the glove box door and
twist the door slightly in the clockwise direction to
engage the inboard glove box hinge hook over the
inboard hinge pin on the instrument panel.
(4) Roll the glove box back up into the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(5) Reconnect the battery negative cable.
Fig. 18 Glove Box Remove/Install
1 - GLOVE BOX HINGE HOOKS AND HINGE PINS (3)
WJINSTRUMENT PANEL SYSTEM 23 - 47
GLOVE BOX (Continued)

GLOVE BOX LATCH
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Roll down the glove box from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(3) Remove the three screws that secure the glove
box latch to the inner glove box door (Fig. 19).(4) Lift up on the latch handle on the outer glove
box door far enough to loosen the latch assembly on
the inner glove box door.
(5) Remove the latch unit from the inner glove box
door.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the latch unit to the inner glove box
door (Fig. 19).
(2) Guide the latch handle into the latch handle
pocket on the outer glove box door.
(3) Install and tighten the three screws that secure
the glove box latch to the inner glove box door.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(4) Roll the glove box back up into the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(5) Reconnect the battery negative cable.
Fig. 19 Glove Box Latch Remove/Install
1 - SCREW (3)
2 - LATCH HANDLE
3 - LATCH HANDLE POCKET
4 - BIN
5 - HINGE HOOKS
6 - DOOR
7 - GLOVE BOX LATCH
8-STOPS
23 - 48 INSTRUMENT PANEL SYSTEMWJ

GLOVE BOX LATCH STRIKER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) If the inboard glove box latch striker is being
serviced, remove the lower right center bezel from
the instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- REMOVAL). If the outboard glove box latch striker
is being serviced, remove the end cap from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL END CAP -
REMOVAL).
(3) Remove the one screw that secures the upper
mounting flange of the glove box latch striker to the
instrument panel structural duct at either side of the
glove box opening (Fig. 20).
(4) Pull the upper mounting flange of the glove box
latch striker downward to disengage the hook forma-
tion on the lower end of the striker from the mount-
ing hole in the instrument panel structural duct.
(5) Remove the glove box latch striker from the
instrument panel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the glove box latch striker to the
instrument panel.
(2) Engage the hook formation on the lower end of
the glove box latch striker in the mounting hole in
the instrument panel structural duct.
(3) Roll the upper mounting flange of the glove box
latch striker upward until it is flush with the instru-
ment panel structural duct on either side of the glove
box opening.
(4) Install and tighten the screw that secures the
upper mounting flange of the glove box latch striker
to the instrument panel structural duct (Fig. 20).
Tighten the screw to 2.2 N´m (20 in. lbs.).
(5) If the inboard glove box latch striker was ser-
viced, reinstall the lower right center bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- INSTALLATION). If the outboard glove box latch
striker was serviced, reinstall the end cap onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL END CAP -
INSTALLATION).
(6) Reconnect the battery negative cable.
Fig. 20 Glove Box Latch Striker Remove/Install
1 - SCREW
2 - GLOVE BOX LATCH STRIKER
3 - INSTRUMENT PANEL TOP PAD
WJINSTRUMENT PANEL SYSTEM 23 - 49

INSTRUMENT PANEL END CAP
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Unlatch and open the glove box.
(3) Remove the one screw that secures the out-
board end of the end cap to the instrument panel top
pad (Fig. 21).
(4) Remove the three screws that secure the end
cap to the instrument panel glove box opening.
(5) Pull the end cap straight back from the instru-
ment panel to disengage the one snap clip thatsecures it to the receptacle in the instrument panel
structural duct.
(6) Remove the end cap from the instrument
panel.INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Be certain that the glove box catch bumper is
installed in the mounting hole nearest the outboard
end of the end cap extension over the instrument
panel upper glove box opening reinforcement (Fig.
21).
(2) Position the end cap to the instrument panel.
Be certain that the end of the end cap extension near
the center of the upper glove box opening reinforce-
ment is positioned underneath the end of the exten-
sion from the lower right center bezel.
(3) Align the snap clip on the end cap with the
receptacle on the instrument panel structural duct.
(4) Press firmly on the instrument panel end cap
over the snap clip location until the snap clip is fully
engaged in its receptacle.
(5) Install and tighten the three screws that secure
the end cap to the instrument panel glove box open-
ing. Tighten the screws to 2.2 N´m (20 in. lbs.).
(6) Install and tighten the one screw that secures
the outboard end of the end cap to the instrument
panel top pad. Tighten the screw to 2.2 N´m (20 in.
lbs.).
(7) Close and latch the glove box.
(8) Reconnect the battery negative cable.
Fig. 21 Instrument Panel End Cap Remove/Install
1 - INSTRUMENT PANEL TOP PAD
2 - END CAP
3 - SCREW (4)
4 - BUMPER
5 - LOWER RIGHT CENTER BEZEL
23 - 50 INSTRUMENT PANEL SYSTEMWJ

INSTRUMENT PANEL
STUCTURAL DUCT
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO MIN-
UTES FOR THE AIRBAG SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD RESULT
IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1)Disconnect and isolate the battery negative cable.
(2) Remove the instrument panel from the vehicle.
(Refer to 23 - BODY/INSTRUMENT PANEL -
REMOVAL).
(3) Place the instrument panel on a suitable work
surface. Be certain to take the proper precautions to
protect the instrument panel from any possible cos-
metic damage.
(4)
Remove all of the individual components that
remain secured to the instrument panel structural duct
as described elsewhere in this service information.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Reinstall all of the individual components that
were removed from the instrument panel structural
duct as described elsewhere in this service informa-
tion.
(2) Reinstall the instrument panel into the vehicle.
(Refer to 23 - BODY/INSTRUMENT PANEL -
INSTALLATION).
(3) Reconnect the battery negative cable.
INSTRUMENT PANEL TOP
COVER
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the rear edge (farthest
from the windshield) of the top cover up and away
from the instrument panel far enough to disengage
the four snap clip retainers from their receptacles in
the instrument panel top pad (Fig. 22).
(3) Remove the top cover from the top of the
instrument panel.
Fig. 22 Instrument Panel Top Cover Remove/Install
1 - ULTRA LIGHT SENSOR PLUG
2 - SEAL
3 - INSTRUMENT PANEL TOP COVER
WJINSTRUMENT PANEL SYSTEM 23 - 51

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) If the vehicle is not equipped with the optional
automatic headlamps light sensor/vehicle theft secu-
rity system indicator, be certain that the hole plug is
installed in the clearance hole located to the out-
board side of the driver side defroster outlet in the
instrument panel top cover (Fig. 22).
(2) Before installing the top cover onto the top of
the instrument panel, be certain that the rubber top
cover seal is properly positioned on the forward edge
of the top cover panel.
(3) Position the top cover onto the top of the
instrument panel.
(4) Align the four snap clips on the top cover with
the snap clip receptacles in the instrument panel top
pad.
(5) Press firmly downward on the top cover over
each of the four snap clip locations until each of the
snap clips is fully seated in their receptacles in the
instrument panel top pad.
(6) Reconnect the battery negative cable.
INSTRUMENT PANEL TOP PAD
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim from the right and left A-pil-
lars. (Refer to 23 - BODY/INTERIOR/A-PILLAR
TRIM - REMOVAL).
(3) Remove the top cover from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP COVER - REMOVAL).
(4) Remove the four nuts that secure the instru-
ment panel top pad to the studs on the dash panel
near the windshield fence line (Fig. 23).
(5) Remove the speakers from the instrument
panel top pad. (Refer to 8 - ELECTRICAL/AUDIO/
SPEAKER - REMOVAL - INSTRUMENT PANEL
SPEAKER).
(6) Disengage the retainer that secures each of the
two instrument panel wire harness speaker take outs
to the mounting hole in the instrument panel top
pad. Tuck the loose ends of these speaker take outs
down the defroster ducts to keep them out of the way
during the remainder of this procedure.
(7) If the vehicle is so equipped, remove the two
screws that secure the automatic headlamp light sen-
sor/vehicle theft security system indicator unit to the
instrument panel top pad just outboard of the driver
side defroster outlet. Move the sensor/indicator unit
towards the windshield to keep it out of the way dur-
ing the remainder of this procedure.
(8) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(9) Remove the instrument cluster from the instru-
ment panel. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - REMOVAL).
(10) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
(11) Roll the glove box down from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(12) Remove the end cap from the passenger side
lower outboard end of the instrument panel. (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - REMOVAL).
(13) Remove the lower right center bezel from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- REMOVAL).
(14) Remove the glove box lamp and switch from
the instrument panel. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/GLOVE BOX
LAMP/SWITCH - REMOVAL).
23 - 52 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL TOP COVER (Continued)

(22) Remove the front bin from the floor console.
(Refer to 23 - BODY/INTERIOR/FLOOR CONSOLE -
REMOVAL).
(23) Reach through the front bin opening of the
floor console to access and remove the two screws
that secure the center floor tunnel bracket to the
instrument panel.
(24) Reach through the front bin opening of the
floor console to access and loosen the two nuts that
secure the center floor tunnel bracket to the studs on
the floor panel transmission tunnel.
(25) Slide the center floor tunnel bracket rearward
in the vehicle far enough to disengage the locating
hole in the lower flange of the top pad from the locat-
ing pin on the instrument panel structural duct (Fig.
25).
(26) Remove the instrument panel top pad from
the instrument panel structural duct.INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
If the top pad is being replaced with a new unit, be
certain to transfer or install the panel outlets and
the passenger side trim bezel to the new unit before
it is installed on the instrument panel structural
duct. (Refer to 24 - HEATING & AIR CONDITION-
ING/DISTRIBUTION/AIR OUTLETS - REMOVAL)
and (Refer to 23 - BODY/INSTRUMENT PANEL/IP
TRIM BEZEL - PASSENGER - REMOVAL).
(1) Position the instrument panel top pad over the
instrument panel structural duct and the studs on
the dash panel near the windshield fence line.
(2) Route the instrument panel wire harness take
out for the glove box lamp and switch unit to the
switch mounting hole in the upper glove box opening
reinforcement.
(3) Reach through the front bin opening of the
floor console to engage the locating hole in the lower
flange of the top pad with the locating pin on the
instrument panel structural duct (Fig. 25).
(4) Reach through the front bin opening of the
floor console to slide the center floor tunnel bracket
forward in the vehicle far enough to capture the
lower flange of the top pad between the bracket and
the structural duct.
(5) Reach through the front bin opening of the
floor console to install and tighten the two screws
that secure the center floor tunnel bracket to the
instrument panel. Tighten the screws to 11.8 N´m
(105 in. lbs.).
Fig. 25 Instrument Panel Top Pad Remove/Install
1 - STRUCTURAL DUCT
2 - LOCATING PIN
3 - INSTRUMENT PANEL TOP PAD
4 - LOWER FLANGE
5 - CENTER FLOOR TUNNEL BRACKET
23 - 54 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL TOP PAD (Continued)

INSTRUMENT PANEL C-
CHANNEL COVER BRACKET
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO MIN-
UTES FOR THE AIRBAG SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD RESULT
IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1)Disconnect and isolate the battery negative cable.
(2) Remove the instrument panel from the vehicle.
(Refer to 23 - BODY/INSTRUMENT PANEL -
REMOVAL).
(3) Place the instrument panel top down on a suit-
able work surface. Be certain to take the proper pre-
cautions to protect the top of the instrument panel
from any possible cosmetic damage.
(4) Disengage the radio antenna coaxial cable
retainer from the mounting hole in the instrument
panel wire harness mounting tab on the passenger
side outboard end of the instrument panel C-channel
cover bracket.
(5) Remove the screw that secures the instrument
panel wire harness mounting tab on the passenger
side outboard end of the instrument panel C-channel
cover bracket (Fig. 26).
(6) Remove the screw that secures the passenger
side courtesy lamp to the lower tab of instrument
panel C-channel cover bracket.
(7) Remove the eight screws that secure the
C-channel cover bracket to the instrument panel
structural duct.
(8) Remove the C-channel cover bracket from the
instrument panel structural duct.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO MIN-
UTES FOR THE AIRBAG SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SUREWAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD RESULT
IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) Position the C-channel cover bracket to the
instrument panel structural duct.
(2) Install and tighten the eight screws that secure
the C-channel cover bracket to the instrument panel
structural duct (Fig. 26). Tighten the screws to 2.2
N´m (20 in. lbs.).
(3) Position the passenger side courtesy lamp to
the lower tab of instrument panel C-channel cover
bracket.
(4) Install and tighten the screw that secures the
passenger side courtesy lamp to the lower tab of
instrument panel C-channel cover bracket. Tighten
the screw to 2.2 N´m (20 in. lbs.).
(5) Position the instrument panel wire harness
mounting tab to the passenger side outboard end of
the instrument panel C-channel cover bracket.
(6) Install and tighten the screw that secures the
instrument panel wire harness mounting tab to the
passenger side outboard end of the instrument panel
C-channel cover bracket. Tighten the screw to 2.2
N´m (20 in. lbs.).
(7) Engage the radio antenna coaxial cable
retainer in the mounting hole in the instrument
panel wire harness mounting tab on the passenger
side outboard end of the instrument panel C-channel
cover bracket.
(8) Reinstall the instrument panel into the vehicle.
(Refer to 23 - BODY/INSTRUMENT PANEL -
INSTALLATION).
(9) Reconnect the battery negative cable.
Fig. 26 Instrument Panel C-Channel Cover Bracket
Remove/Install
1 - C-CHANNEL COVER BRACKET
2 - SCREWS (8)
3 - PASSENGER SIDE COURTESY LAMP
4 - INSTRUMENT PANEL WIRE HARNESS
5 - STRUCTURAL DUCT
23 - 56 INSTRUMENT PANEL SYSTEMWJ