fluid JEEP GRAND CHEROKEE 2002 WJ / 2.G Manual PDF

WASHER SYSTEM
The washer system components should be
inspected periodically, not just when washer perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Check for ice or other foreign material in the
washer reservoir. If contaminated, clean and flush
the washer system. (Refer to 8 - ELECTRICAL/
FRONT WIPERS/WASHERS - CLEANING).
(2) Inspect the washer plumbing for pinched, leak-
ing, deteriorated, or incorrectly routed hoses and
damaged or disconnected hose fittings. Replace dam-
aged or deteriorated hoses and hose fittings. Leaking
washer hoses can sometimes be repaired by cutting
the hose at the leak and splicing it back together
using an in-line connector fitting. Similarly, sections
of deteriorated hose can be cut out and replaced by
splicing in new sections of hose using in-line connec-
tor fittings. Whenever routing a washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts. Also,
sharp bends that might pinch the washer hose must
be avoided.
FRONT CHECK VALVE
DESCRIPTION
A front washer system check valve is standard
equipment on this model. The front check valve is
integral to the front washer nozzle plumbing wye fit-
ting located in the cowl plenum beneath the cowl ple-
num cover/grille panel near the base of the
windshield. The check valve consists of a molded
plastic body with a round center section. Three
barbed hose nipples are formed in a wye configura-
tion on the outside circumference of the center sec-
tion of the valve body. Within the check valve body, a
small check valve operated by a small coiled spring
restricts flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
The front check valve cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced.
OPERATION
The front check valve provides more than one func-
tion in this application. It serves as a wye connector
fitting between the cowl grille panel and washer noz-
zle sections of the front washer supply hose. It also
prevents washer fluid from draining out of the front
washer supply hoses back to the washer reservoir.
This drain-back would result in a lengthy delay from
when the front washer switch is actuated until
washer fluid was dispensed through the front washer
nozzles, because the front washer pump would have
to refill the front washer plumbing from the reservoir
to the nozzles. Finally, the front check valve prevents
washer fluid from siphoning through the front
washer nozzles after the front washer system is
turned Off. When the front washer pump pressurizes
and pumps washer fluid from the reservoir through
the front washer plumbing, the fluid pressure over-
rides the spring pressure applied to the check valve
and unseats the valve, allowing washer fluid to flow
toward the front washer nozzles. When the front
washer pump stops operating, spring pressure seats
the check valve and fluid flow in either direction
within the front washer plumbing is prevented.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Open the hood and pull the hood to plenum
seal off of the forward flanges of the cowl grille cover
and the plenum panel.
Fig. 2 Wiper Blade Inspection
1 - WORN OR UNEVEN EDGES
2 - ROAD FILM OR FOREIGN MATERIAL DEPOSITS
3 - HARD, BRITTLE, OR CRACKED
4 - DEFORMED OR FATIGUED
5 - SPLIT
6 - DAMAGED SUPPORT COMPONENTS
WJFRONT WIPERS/WASHERS 8R - 9
FRONT WIPERS/WASHERS (Continued)

Washer hose is available for service only as roll
stock, which must then be cut to length. The molded
plastic washer hose fittings cannot be repaired. If
these fittings are faulty or damaged, they must be
replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the front washer pump/motor through the
front washer system plumbing and fittings to the two
front washer nozzles. Whenever routing the washer
hose or a wire harness containing a washer hose, it
must be routed away from hot, sharp, or moving
parts; and, sharp bends that might pinch the hose
must be avoided.
FRONT WASHER NOZZLE
DESCRIPTION
The two front washer nozzles have integral snap
features that secure them in dedicated holes in the
cowl plenum cover/grille panel located near the base
of the windshield. The domed upper surface of the
washer nozzle is visible on the top of the plenum cov-
er/grille panel, and the nozzle orifice is oriented
towards the windshield glass. The washer plumbing
fittings for the washer nozzles are concealed beneath
the cowl plenum cover/grille panel. These fluidic
washer nozzles are constructed of molded plastic. The
cowl plenum cover/grille panel must be removed from
the vehicle to access the nozzles for service. The
washer nozzles cannot be adjusted or repaired. If
faulty or damaged, they must be replaced.
OPERATION
The two front washer nozzles are designed to dis-
pense washer fluid into the wiper pattern area on the
outside of the windshield glass. Pressurized washer
fluid is fed to each nozzle from the washer reservoir
by the front washer pump/motor through a single
hose, which is attached to a barbed nipple on each
front washer nozzle below the cowl plenum cover/
grille panel. The washer nozzles incorporate a fluidic
design, which causes the nozzle to emit the pressur-
ized washer fluid as an oscillating stream to more
effectively cover a larger area of the glass area to be
cleaned.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Unlatch and open the hood.(4) Pull the hood to plenum seal off of the forward
flanges of the cowl grille cover and the plenum panel.
(5) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(8) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(9) From the underside of the cowl grille cover, dis-
connect the washer hose(s) from the barbed nipple(s)
of the front washer nozzle(s).
(10) From the underside of the cowl grille cover,
release the integral snap features of the front washer
nozzle(s) and push the nozzle(s) out through the
mounting hole toward the top side of the cowl grille
cover.
INSTALLATION
(1) From the top side of the cowl grille cover,
insert the nipple end of the front washer nozzle(s)
through the mounting hole in the cowl grille cover.
(2) Push firmly and evenly on the top of the front
washer nozzle until the integral snap features lock
into place on the underside of the cowl grille cover.
(3) From the underside of the cowl grille cover,
reconnect the washer hose(s) to the barbed nipple(s)
of the front washer nozzle(s).
Fig. 4 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
WJFRONT WIPERS/WASHERS 8R - 11
FRONT WASHER HOSES/TUBES (Continued)

(4) Reinstall the washer hoses for the front washer
nozzle(s) into their routing clips on the underside of
the cowl grille cover.
(5) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(8) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(9) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(10) Close and latch the hood.
(11) Reinstall the wiper arms onto the wiper piv-
ots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARMS -
INSTALLATION).
(12) Reconnect the battery negative cable.
FRONT WASHER PUMP/
MOTOR
DESCRIPTION
The front washer pump/motor unit is located on
the outboard side and near the front of the washer
reservoir, between the left front inner and outer
fender panels (Fig. 5). A small permanently lubri-
cated and sealed electric motor is coupled to the
rotor-type washer pump. A seal flange with a large
barbed inlet nipple on the pump housing passes
through a rubber grommet seal installed in one of
two dedicated mounting holes near the bottom of the
washer reservoir. The front washer pump/motor unit
is always mounted in the lower pump mounting hole
of the reservoir. A smaller barbed outlet nipple on the
pump housing connects the unit to the front washer
hose. The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbedpump inlet nipple and the grommet seal, which is a
light press fit. An integral electrical connector recep-
tacle is located on the top of the motor housing. The
front washer pump/motor unit cannot be repaired. If
faulty or damaged, the entire washer pump/motor
unit must be replaced.
OPERATION
The front washer pump/motor unit is connected to
the vehicle electrical system through a single take
out and two-cavity connector of the left headlamp
and dash wire harness. The washer pump/motor is
grounded at all times through a take out of the left
headlamp and dash wire harness with a single eyelet
terminal connector that is secured under a ground
screw to the top of the left inner fender shield in the
engine compartment. The front washer pump/motor
receives battery current on a fused ignition switch
output (run-acc) circuit through the closed contacts of
the momentary front washer switch within the right
multi-function switch only when the switch control
stalk is pulled towards the steering wheel. Washer
fluid is gravity-fed from the washer reservoir to the
inlet side of the washer pump. When the pump motor
is energized, the rotor-type pump pressurizes the
washer fluid and forces it through the pump outlet
nipple, the front washer plumbing, and the front
washer nozzles onto the windshield glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
Fig. 5 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
8R - 12 FRONT WIPERS/WASHERSWJ
FRONT WASHER NOZZLE (Continued)

(2) Raise and support the vehicle.
(3) Remove the liner from the left front fender
wheel house.
(4) Disconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
from the motor connector receptacle (Fig. 6).
(5) Disconnect the washer hose from the barbed
outlet nipple of the front washer pump/motor and
allow the washer fluid to drain into a clean container
for reuse.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed inlet nipple of
the washer pump out of the rubber grommet seal in
the reservoir. Care must be taken not to damage the
reservoir.
(7) Remove the rubber grommet seal from the
washer pump mounting hole in the washer reservoir
and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer pump mounting hole in the washer reservoir.
Always use a new rubber grommet seal on the reser-
voir.
(2) Position the barbed inlet nipple of the washer
pump to the rubber grommet seal in the reservoir
(Fig. 6).
(3) Press firmly and evenly on the washer pump
until the barbed inlet nipple is fully seated in the
rubber grommet seal in the washer reservoir mount-
ing hole.(4) Reconnect the washer hose to the barbed outlet
nipple of the washer pump.
(5) Reconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
unit to the motor connector receptacle.
(6) Reinstall the liner into the left front fender
wheel house.
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
FRONT WIPER ARM
DESCRIPTION
The front wiper arms are the rigid members
located between the wiper pivots that protrude from
the cowl plenum cover/grille panel near the base of
the windshield and the wiper blades on the wind-
shield glass. These wiper arms feature an over-center
hinge that allows easy access to the windshield glass
for cleaning. The wiper arm has a die cast metal
pivot end with a large mounting hole with internal
serrations at one end. A molded black plastic cap fits
over the wiper arm retaining nut to conceal the nut
and this mounting hole following wiper arm installa-
tion. The wide end of a tapered, stamped steel chan-
nel hinges on and is secured with a hinge pin to the
blade end of the wiper arm pivot end. One end of a
long, rigid, stamped steel strap, with a small hole
near its pivot end, is riveted and crimped within the
narrow end of the stamped steel channel. The tip of
the wiper blade end of this strap is bent back under
itself to form a small hook. Concealed within the
stamped steel channel, one end of a long spring is
engaged with a wire hook on the underside of the die
cast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. The
entire wiper arm has a satin black finish applied to
all of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The front wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the
wiper blades. The wiper arm must be properly
indexed to the wiper pivot in order to maintain the
proper wiper blade travel on the glass. The mounting
hole formation with internal serrations in the wiper
arm pivot end interlocks with the serrations on the
outer circumference of the wiper pivot driver, allow-
ing positive engagement and finite adjustment of this
Fig. 6 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
WJFRONT WIPERS/WASHERS 8R - 13
FRONT WASHER PUMP/MOTOR (Continued)

switch mounting housing. Tighten the screws to 2.5
N´m (22 in. lbs.).
(3) Reconnect the instrument panel wire harness
connector for the right multi-function switch to the
switch connector receptacle.
(4) Position the lower tilting steering column
shroud to the underside of the steering column (Fig.
18).
(5) Install and tighten the screw that secures the
lower tilting steering column shroud to the multi-
function switch mounting housing. Tighten the screw
to 1.9 N´m (17 in. lbs.).
(6) Position the upper tilting column shroud over
the steering column with the hazard warning switch
button inserted through the hole in the upper surface
of the shroud. Align the upper tilting steering column
shroud to the lower shroud and snap the two shroud
halves together.
(7) Reconnect the battery negative cable.
WASHER FLUID LEVEL
SWITCH
DESCRIPTION
The washer fluid level switch is a single pole, sin-
gle throw reed-type switch mounted near the front of
the washer reservoir, forward of the two washer
pump/motors (Fig. 20). Only the molded plastic
switch mounting flange and connector receptacle are
visible when the switch is installed in the reservoir.A short nipple formation extends from the inner sur-
face of the switch mounting flange, and a barb on the
nipple near the switch mounting flange is press-fit
into a rubber grommet seal installed in the mounting
hole of the reservoir. A small plastic float pivots on
the end of a bracket that extends from the switch
nipple formation. Within the float is a small magnet,
which actuates the reed switch. The washer fluid
level switch cannot be adjusted or repaired. If faulty
or damaged, the switch must be replaced.
OPERATION
The washer fluid level switch uses a pivoting,
oblong float to monitor the level of the washer fluid
in the washer reservoir. The float contains a small
magnet. When the float pivots, the changing proxim-
ity of its magnetic field will cause the contacts of the
small, stationary reed switch to open or close. When
the fluid level in the washer reservoir is at or above
the float level, the float moves to a vertical position
and the switch contacts open. When the fluid level in
the washer reservoir falls below the pivoting float,
the float moves to a horizontal position and the
switch contacts close. The switch is connected to the
vehicle electrical system through a dedicated take
out and connector of the left headlamp and dash wire
harness. The switch receives a five volt reference sig-
nal from the Body Control Module (BCM) through
the washer fluid switch output circuit. The switch is
grounded at all times through another take out of
the left headlamp and dash wire harness with a sin-
gle eyelet terminal connector that is secured under a
ground screw near the top of the left front fender
inner shield in the engine compartment.
When the switch closes, the BCM senses the volt-
age change on the circuit. The BCM is programmed
to send low washer fluid messages to the Electronic
Vehicle Information Center (EVIC) over the Program-
mable Communications Interface (PCI) data bus. The
EVIC is programmed to respond to this message by
displaying the Washer Fluid Low warning and send-
ing a chime request message back to the BCM over
the PCI data bus. Then the BCM generates an audi-
ble chime tone warning. A resistor within the washer
fluid level switch allows the BCM to monitor and
diagnose this circuit. The BCM will store a Diagnos-
tic Trouble Code (DTC) for any fault that it detects.
For retrieval of this fault information and further
diagnosis of the washer fluid level switch, the BCM,
the EVIC, the PCI data bus, the BCM message out-
puts to the EVIC that control the Low Washer Fluid
indicator, or the EVIC message outputs to the BCM
that control chime service, a DRBIIItscan tool and
the appropriate diagnostic information are required.
Fig. 20 Washer Fluid Level Switch (Viewed from
Bottom of Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
WJFRONT WIPERS/WASHERS 8R - 25
RIGHT MULTI-FUNCTION SWITCH (Continued)

REMOVAL
The washer fluid level switch can be removed from
the washer reservoir without removing the reservoir
from the vehicle.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the one screw that secures the washer
reservoir filler neck to the left inner fender shield.
(3) Raise and support the vehicle.
(4) Remove the liner from the left front fender
wheel house.
(5) Disconnect the washer hose from the barbed
outlet nipple of the rearmost (front) washer pump/
motor unit and allow the washer fluid to drain into a
clean container for reuse.
(6) Remove the two screws that secure the inboard
mounting flange of the washer reservoir to the left
inner wheel house.
(7) Pull the bottom of the washer reservoir rear-
ward far enough to access the left headlamp and
dash wire harness connector for the washer fluid
level switch on the front of the reservoir.
(8) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(9) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed nipple of the
washer fluid level switch out of the rubber grommet
seal on the front of the reservoir (Fig. 21). Care must
be taken not to damage the reservoir.
(10) Remove the washer fluid level switch and
float from the washer reservoir.
(11) Remove the rubber grommet seal from the
washer fluid level switch mounting hole in the
washer reservoir and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer fluid level switch mounting hole in the front
of the washer reservoir. Always use a new rubber
grommet seal on the reservoir.
(2) Position the float of the washer fluid level
switch through the rubber grommet seal in the
washer reservoir (Fig. 21). The connector receptacle
of the washer fluid level switch should be pointed
downward.
(3) Press firmly and evenly on the washer fluid
level switch using hand pressure until the barbed
nipple is fully seated in the rubber grommet seal in
the washer reservoir mounting hole.(4) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
(5) Reconnect the washer hose to the barbed outlet
nipple of the front washer pump/motor unit.
(6) Install and tighten the two screws that secure
the inboard mounting flange of the washer reservoir
to the left inner wheel house. Tighten the screws to
7.4 N´m (66 in. lbs.).
(7) Reinstall the liner into the left front fender
wheel house.
(8) Lower the vehicle.
(9) Install and tighten the one screw that secures
the washer reservoir filler neck to the left inner
fender shield. Tighten the screw to 7.4 N´m (66 in.
lbs.).
(10) Fill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(11) Reconnect the battery negative cable.
Fig. 21 Washer Fluid Level Switch Remove/Install
1 - WASHER RESERVOIR
2 - WASHER FLUID LEVEL SWITCH
3 - GROMMET SEAL
8R - 26 FRONT WIPERS/WASHERSWJ
WASHER FLUID LEVEL SWITCH (Continued)

WASHER RESERVOIR
DESCRIPTION
A single washer fluid reservoir is used for both the
front and rear washer systems (Fig. 22). The molded
plastic washer fluid reservoir is concealed between
the left front inner and outer fender panels, behind
the inner fender liner in front of the left front wheel.
The only visible component of the washer reservoir is
the filler neck and cap unit, which extends through a
hole in the left front wheel house extension panel
into the engine compartment. A bright yellow plastic
filler cap with a rubber seal and an International
Control and Display Symbol icon for ªWindshield
Washerº and the text ªWasher Fluid Onlyº molded
into it snaps over the open end of the filler neck. The
cap hinges on and is secured to a molded-in hook for-
mation on the rear of the reservoir filler neck.There are separate, dedicated holes on the out-
board side of the reservoir provided for the mounting
of the front and rear washer/pump motor units, and
another dedicated hole on the front of the reservoir
for the washer fluid level switch. The inboard side of
the washer reservoir has an integral flange that is
secured to the inside of the left front fender wheel
house by two screws, while an integral molded tab
engages a slot in the left front fender inner shield to
support the outboard side of the reservoir. Another
screw secures the reservoir filler neck to the left
front fender inner shield near the front of the engine
compartment. The left front fender wheel house
inner liner must be removed to access the washer
reservoir for service.
The washer reservoir cannot be repaired and, if
faulty or damaged, it must be replaced. The washer
reservoir, the grommet seals for the washer pump/
motor units and the washer fluid level switch, and
the filler cap are each available for service replace-
ment.
OPERATION
The washer fluid reservoir provides a secure,
on-vehicle storage location for a large reserve of
washer fluid for operation of the front and rear
washer systems. The washer reservoir filler neck pro-
vides a clearly marked and readily accessible point
from which to add washer fluid to the reservoir. The
front and rear washer/pump motor units are located
in a sump area near the front of the reservoir to be
certain that washer fluid will be available to the
pumps as the fluid level in the reservoir becomes
depleted. The front washer pump/motor unit is
mounted in the lowest position in the sump so that
the front washers will operate even after the rear
washer system will no longer operate. The washer
fluid level switch is mounted just above the sump
area of the reservoir so that there will be adequate
warning to the vehicle operator that the washer fluid
level is low, before the washer system will no longer
operate.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the air cleaner housing from the top of
the left front fender wheel house. (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - REMOVAL).
Fig. 22 Washer Reservoir
1 - LEFT FENDER INNER SHIELD
2 - SCREW (2)
3 - WASHER PUMP WIRE HARNESS CONNECTORS
4 - WASHER FLUID LEVEL SWITCH WIRE HARNESS
CONNECTOR
5 - WASHER RESERVOIR
WJFRONT WIPERS/WASHERS 8R - 27

(3) Disconnect the two washer reservoir washer
hoses from the two engine compartment washer
hoses at the inline connectors located on the top of
the left front fender wheel house (Fig. 23).
(4) Open the washer reservoir filler cap and
unsnap the filler cap hinge from the hook on the
filler neck.
(5) Remove the one screw that secures the washer
reservoir filler neck to the left inner fender shield.
(6) Raise and support the vehicle.
(7) Remove the liner from the left front fender
wheel house.
(8) Disconnect the left headlamp and dash wire
harness connectors for the two washer pump/motor
units from the pump/motor connector receptacles
(Fig. 24).
(9) Remove the two screws that secure the inboard
mounting flange of the washer reservoir to the left
front inner wheel house.
(10) Pull the bottom of the washer reservoir rear-
ward far enough to access the left headlamp and
dash wire harness connector for the washer fluid
level switch on the front of the reservoir.
(11) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(12) Pull the bottom of the washer reservoir rear-
ward far enough to disengage the outboard mounting
tab from the mounting slot on the left front inner
fender shield.(13) Rotate the washer reservoir far enough so
that the inboard mounting flange clears the front
suspension components, then lower the reservoir far
enough to disengage the filler neck from the hole in
the left front wheel house extension.
(14) Remove the washer reservoir from the left
front fender wheel house.
INSTALLATION
(1) Position the washer reservoir into the left front
fender wheel house.
(2) Raise the washer reservoir filler neck through
the hole in the left front fender wheelhouse extension
into the engine compartment and rotate the reservoir
as needed to orient the inboard mounting flange over
the top of the front suspension components.
(3) Pull the bottom of the washer reservoir rear-
ward far enough to engage the outboard mounting
tab with the mounting slot in the left front inner
fender shield (Fig. 24).
(4) Pull the bottom of the washer reservoir rear-
ward far enough to access the washer fluid level
switch connector receptacle on the front of the reser-
voir.
(5) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
Fig. 23 Washer Reservoir Filler Neck Mounting
1 - WASHER RESERVOIR
2 - SCREW
3 - WASHER HOSES FROM PUMPS
4 - WASHER HOSES TO NOZZLES
5 - LEFT FENDER INNER SHIELD
Fig. 24 Washer Reservoir
1 - LEFT FENDER INNER SHIELD
2 - SCREW (2)
3 - WASHER PUMP WIRE HARNESS CONNECTORS
4 - WASHER FLUID LEVEL SWITCH WIRE HARNESS
CONNECTOR
5 - WASHER RESERVOIR
8R - 28 FRONT WIPERS/WASHERSWJ
WASHER RESERVOIR (Continued)

²Washer Reservoir- The rear washer system
shares a single reservoir with the front washer sys-
tem, but has its own dedicated washer pump/motor
and plumbing. The washer reservoir is concealed
between the left inner fender shield and the left
outer fender panel, behind the inner fender liner and
ahead of the left front wheel. The washer reservoir
filler neck is the only visible portion of the reservoir,
and it is accessed from the left front corner of the
engine compartment.
Features of the rear wiper and washer system
include the following:
²Continuous Wipe Mode- When the right
multi-function switch control sleeve is moved to the
On position, the rear wiper will be operated at a
fixed speed, continual wipe cycle until the switch
sleeve is moved to the Delay or Off positions, until
the ignition switch is turned to the Off position, or
until the liftgate flip-up glass is ajar.
²Intermittent Wipe Mode- When the right
multi-function switch control sleeve is moved to the
Delay position, the rear wiper will be operated in a
fixed interval, intermittent wipe cycle until the
switch sleeve is moved to the On or Off positions,
until the ignition switch is turned to the Off position,
until the liftgate flip-up glass is ajar, or until the
right multi-function switch control stalk is pushed
forward to activate the rear washer system. The
intermittent wipe mode delay time has a fixed delay
interval of about five to eight seconds between
sweeps.
²Washer Mode- When the right multi-function
switch control stalk is pushed forward to activate the
rear washer system, washer fluid will be dispensed
from the washer reservoir onto the liftgate glass
through the rear washer nozzle and the rear wiper
will operate in a fixed cycle (not intermittent) for as
long as the rear washer pump/motor unit remains
energized. When the control stalk is released from
the momentary Wash position, the wipe-after-wash
feature will continue to operate the rear wiper at a
fixed cycle for about three additional wiper sweeps
before returning to the previously selected mode.
Hard wired circuitry connects the rear wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the rear wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repairprocedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATION
The rear wiper and washer system is intended to
provide the vehicle operator with a convenient, safe,
and reliable means of maintaining visibility through
the liftgate glass. The various components of this sys-
tem are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blade to wipe the out-
side surface of the glass, as well as into the hydraulic
action of the washer system to apply washer fluid
stored in an on-board reservoir to the area of the
glass to be wiped. When combined, these components
provide the means to effectively maintain clear visi-
bility for the vehicle operator by removing excess
accumulations of rain, snow, bugs, mud, or other
minor debris from the outside liftgate glass surface
that might be encountered while driving the vehicle
under numerous types of inclement operating condi-
tions. The vehicle operator initiates all rear wiper
and washer system functions with the right multi-
function switch located on the right side of the steer-
ing column, just below the steering wheel. Moving
the switch control sleeve to a detent position selects
the rear wiper system operating mode. Moving the
switch control stalk forward to a momentary position
activates the rear washer pump/motor, which dis-
penses washer fluid onto the liftgate glass through
the rear washer nozzle and operates the rear wiper
system in the fixed cycle mode for as long as the
washer switch is closed plus about three wiper
sweeps.
When the ignition switch is in the Accessory or On
positions, battery current from a fuse in the Junction
Block (JB) is provided to the right multi-function
switch through a fused ignition switch output (run-
acc) circuit. A separate fuse in the JB provides bat-
tery current to the electronic control circuitry of the
rear wiper module through a fused B(+) circuit.
When the right multi-function switch control sleeve
On position is selected, the On position circuitry
within the switch directs a battery current rear
wiper motor control signal input to the rear wiper
module electronic circuitry, which causes the rear
wiper motor to run at a fixed continuous wipe cycle.
When the right multi-function switch control sleeve
Delay position is selected, the Delay position cir-
cuitry within the switch directs a battery current
rear washer switch output signal input to the rear
wiper module electronic circuitry, which causes the
rear wiper motor to run at a fixed intermittent wipe
cycle. When the right multi-function switch control
8R - 34 REAR WIPERS/WASHERSWJ
REAR WIPERS/WASHERS (Continued)

(run-acc) circuit between the right multi-function
switch and the JB as required.
(7) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Test the right multi-function switch. (Refer to 8 -
ELECTRICAL/FRONT WIPERS/WASHERS/RIGHT
MULTI-FUNCTION SWITCH - DIAGNOSIS AND
TESTING). If the right multi-function switch tests
OK, reconnect the instrument panel wire harness
connector for the right multi-function switch to the
switch connector receptacle and go to Step 8. If the
right multi-function switch does not test OK, replace
the faulty switch.
(8) Remove the liftgate inner trim panel. Discon-
nect the liftgate wire harness connector for the rear
wiper module from the module connector receptacle.
Check for continuity between the ground circuit cav-
ity of the liftgate wire harness connector for the rear
wiper module and a good ground. There should be
continuity. If OK, go to Step 9. If not OK, repair the
open ground circuit to ground (G301) as required.
(9) Check for continuity between the liftgate
flip-up glass ajar switch sense circuit cavity of the
liftgate wire harness connector for the rear wiper
module and a good ground. There should be continu-
ity with the liftgate flip-up glass open, and no conti-
nuity with the liftgate flip-up glass closed. If OK, go
to Step 10. If not OK, repair the liftgate flip-up glass
ajar circuit as required.
(10) Reconnect the battery negative cable. Check
for battery voltage at the fused B(+) circuit cavity of
the liftgate wire harness connector for the rear wiper
module. If OK, go to Step 11. If not OK, repair the
open fused B(+) circuit between the rear wiper mod-
ule and the JB as required.
(11) Turn the ignition switch to the On position.
Turn the right multi-function switch control sleeve to
the Delay position. Check for battery voltage at the
rear washer switch output circuit cavity of the lift-
gate wire harness connector for the rear wiper mod-
ule. If OK, go to Step 12. If not OK, repair the open
rear washer switch output circuit between the rear
wiper module and the right multi-function switch as
required.(12) Turn the right multi-function switch control
sleeve to the On position. Check for battery voltage
at the rear wiper motor control circuit cavity of the
liftgate wire harness connector for the rear wiper
module. If OK, replace the faulty rear wiper module.
If not OK, repair the open rear wiper motor control
circuit between the rear wiper module and the right
multi-function switch as required.
WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative rear washer system. If the rear washer
pump/motor operates, but no washer fluid is emitted
from the rear washer nozzle, be certain to check the
fluid level in the reservoir. Also inspect the washer
system components as required. (Refer to 8 - ELEC-
TRICAL/REAR WIPERS/WASHERS - INSPECTION).
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Turn the ignition switch to the On position.
Turn the right multi-function switch control sleeve to
the On position. Check whether the rear wiper sys-
tem is operating. If OK, go to Step 2. If not OK, test
and repair the rear wiper system before continuing
with these tests. Refer to WIPER SYSTEM .
8R - 36 REAR WIPERS/WASHERSWJ
REAR WIPERS/WASHERS (Continued)