Defrost JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

FASTENER USAGE
DESCRIPTION - FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
INTERNATIONAL SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONWJ

nector for the multi-function switch. There should be
continuity. If OK, go to Step 11. If not OK, repair the
open hazard switch sense circuit between the multi-
function switch and the combination flasher.
(11) Check for continuity between the turn switch
sense circuit of the instrument panel wire harness
connector for the multi-function switch and a good
ground. There should be no continuity. If OK, go to
Step 12. If not OK, repair the shorted left turn
switch sense circuit between the multi-function
switch and the combination flasher.
(12) Check for continuity between the left turn
switch sense circuit of the JB for the combination
flasher and the instrument panel wire harness con-
nector for the multi-function switch. There should be
continuity. If OK, go to Step 13. If not OK, repair the
open left turn switch sense circuit between the multi-
function switch and the combination flasher.
(13) Check for continuity between the right turn
switch sense circuit of the instrument panel wire
harness connector for the left multi-function switch
and a good ground. There should be no continuity. If
OK, go to Step 14. If not OK, repair the shorted right
turn switch sense circuit between the left multi-func-
tion switch and the combination flasher.
(14) Check for continuity between the right turn
switch sense circuit of the JB for the combination
flasher and the instrument panel wire harness con-
nector for the multi-function switch. There should be
continuity. If OK, test the left multi-function switch.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/LEFT MULTI-FUNCTION SWITCH -
DIAGNOSIS AND TESTING). If not OK, repair the
open right turn switch sense circuit between the
multi-function switch and the combination flasher as
required.
SPECIFICATIONS
EXTERIOR LAMPS
CAUTION: Do not use bulbs other than the bulbs
listed in the Bulb Application Table. Damage to
lamp can result. Do not touch halogen bulbs with
fingers or other oily surfaces. Bulb life will be
reduced.
LAMP BULB TYPE
BACK-UP 3157
CENTER HIGH
MOUNTED STOP LAMP921
FOG LAMP 9005
FRONT SIDE MARKER 194/194NA
LAMP BULB TYPE
FRONT TURN SIGNAL 3157/3157NA
HIGH BEAM 9005XS
LOW BEAM 9006XS
LICENSE PLATE 168
TAIL/BRAKE 3157
REAR TURN SIGNAL 3157
UNDERHOOD LAMP 561
AUTO HEADLAMP SENSOR
DIAGNOSIS AND TESTING - AUTO HEADLAMP
SENSOR (AHL)
The auto headlamp sensor needs real sunlight to
properly register the light level. When auto head-
lamps are enabled indoors, the headlamps may be
turned on. The sensor is located in the center of the
defroster grille at the base of the windshield. There
are no faults set in the Body Control Module (BCM)
for a inoperative or missing AHL Sensor. Symptom of
a missing sensor or unconnected sensor would be
that the Headlamps and Parklamps turn on when
the vehicle is started and there is a high level of
ambient light present (ie. daytime). Auto headlamps
should not function in the presence of daylight.
REMOVAL
(1) Remove the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL) for service proce-
dures.
(2) Remove the screw attaching auto headlamp
sensor to instrument panel (Fig. 1).
(3) Disengage the harness connector from auto
headlamp sensor.
(4) Separate the auto headlamp sensor from
instrument panel.
INSTALLATION
(1) Position the auto headlamp sensor on instru-
ment panel.
(2) Engage the harness connector to auto head-
lamp sensor.
(3) Install the screw attaching auto headlamp sen-
sor to instrument panel.
(4) Install the instrument panel top cover. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION) for service
procedures.
8L - 4 LAMPS/LIGHTING - EXTERIORWJ
LAMPS/LIGHTING - EXTERIOR (Continued)

LIFTGATE
REMOVAL
CAUTION: DO NOT DISCONNECT THE SUPPORT ROD
CYLINDERS WITH THE LIFTGATE CLOSED. THE SUP-
PORT ROD PISTONS ARE OPERATED BY HIGH PRES-
SURE GAS. THIS PRESSURE COULD CAUSE DAMAGE
AND /OR PERSONAL INJURY IF THEY ARE REMOVED
WHILE THE PISTONS ARE COMPRESSED.
(1) Open the liftgate. Support the liftgate for ease
of repair.
(2) Remove the liftgate trim panel.
(3) Remove the prop rods from the liftgate.
(4) Unplug the wire harnesses and disconnect the
washer hose.
(5) Mark the hinge location with a wax pencil or
other suitable device (Fig. 5).
(6) Remove the hinge screws and remove liftgate
from vehicle.
INSTALLATION
(1) Position the liftgate on the vehicle and align
the witness marks.
(2) Install the hinge screws at liftgate. Tighten
hinge screws to 28N´m (21ft. lbs.).
(3) Connect the wire harnesses and the washer
hose.
(4) Install the trim panel.
(5) Install the prop rods.
(6) Close the liftgate and check for proper latching
and alignment.
ADJUSTMENTS
LIFTGATE ADJUSTMENT
The position of the liftgate can be adjusted upward
or downward by the use of slots in the hinge. An
inward or outward adjustment is achieved by use of
slots in the body. If an inward or outward adjustment
is needed, use 3MŸ Fast and Firm or equivalent on
the hinge to body mating surface as a sealant.
TRIM PANEL
REMOVAL
REMOVAL - LIFTGATE TRIM PANEL
NOTE: The liftgate trim panel is attached with
screws and spring clips.
(1) Raise the liftgate.
(2) Remove the screws securing the liftgate trim
panel to the liftgate (Fig. 6).
(3) Disconnect the rear window defroster wires.
(4) Using a trim stick, or other suitable tool, pry
the liftgate trim panel off the liftgate.
Fig. 5 Liftgate
1 - HINGE
2 - LIFTGATE
Fig. 6 Liftgate Trim Panel
1 - LIFTGATE
2 - LIFTGATE TRIM PANEL
WJDECKLID/HATCH/LIFTGATE/TAILGATE 23 - 9

REMOVAL - LOWER LIFTGATE OPENING TRIM
PANEL
(1) Remove screws at outboard end of lower lift-
gate trim panel.
(2) Open the spare tire cover and remove the
screws near the center of the lower liftgate trim
panel (Fig. 7).
(3) Remove the lower liftgate trim panel.
INSTALLATION
INSTALLATION - LIFTGATE TRIM PANEL
NOTE: The liftgate trim panel is attached with
screws and spring clips.
(1) Align the liftgate trim panel spring clips and
press the panel into the liftgate.
(2) Install the trim panel screws.
(3) Connect the rear defroster wires.
INSTALLATION - LOWER LIFTGATE OPENING
TRIM PANEL
(1) Align the screw holes and locators to the holes
in the liftgate opening.
(2) Install the screws in the liftgate opening trim
panel.
(3) Install the spare tire cover.
LIFTGATE INSULATOR
REMOVAL
(1) Remove the liftgate trim panel, refer to (Refer
to 23 - BODY/DECKLID/HATCH/LIFTGATE/TAIL-
GATE/TRIM PANEL - REMOVAL).
(2) Separate the liftgate insulator from the liftgate
and trim panel (Fig. 8).
INSTALLATION
(1) Thoroughly clean the area of any adhesive or
insulation material.
(2) Install the insulator in the liftgate.
(3) Install the liftgate trim panel refer to (Refer to
23 - BODY/DECKLID/HATCH/LIFTGATE/TAIL-
GATE/TRIM PANEL - INSTALLATION).
Fig. 7 Liftgate Opening Trim Panel
1 - UPPER LIFTGATE OPENING TRIM PANEL
2 - LOWER LIFTGATE OPENING TRIM PANEL
Fig. 8 Liftgate Insulator Pad
1 - LIFTGATE
2 - INSULATION PAD
23 - 10 DECKLID/HATCH/LIFTGATE/TAILGATEWJ
TRIM PANEL (Continued)

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) If the vehicle is not equipped with the optional
automatic headlamps light sensor/vehicle theft secu-
rity system indicator, be certain that the hole plug is
installed in the clearance hole located to the out-
board side of the driver side defroster outlet in the
instrument panel top cover (Fig. 22).
(2) Before installing the top cover onto the top of
the instrument panel, be certain that the rubber top
cover seal is properly positioned on the forward edge
of the top cover panel.
(3) Position the top cover onto the top of the
instrument panel.
(4) Align the four snap clips on the top cover with
the snap clip receptacles in the instrument panel top
pad.
(5) Press firmly downward on the top cover over
each of the four snap clip locations until each of the
snap clips is fully seated in their receptacles in the
instrument panel top pad.
(6) Reconnect the battery negative cable.
INSTRUMENT PANEL TOP PAD
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim from the right and left A-pil-
lars. (Refer to 23 - BODY/INTERIOR/A-PILLAR
TRIM - REMOVAL).
(3) Remove the top cover from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP COVER - REMOVAL).
(4) Remove the four nuts that secure the instru-
ment panel top pad to the studs on the dash panel
near the windshield fence line (Fig. 23).
(5) Remove the speakers from the instrument
panel top pad. (Refer to 8 - ELECTRICAL/AUDIO/
SPEAKER - REMOVAL - INSTRUMENT PANEL
SPEAKER).
(6) Disengage the retainer that secures each of the
two instrument panel wire harness speaker take outs
to the mounting hole in the instrument panel top
pad. Tuck the loose ends of these speaker take outs
down the defroster ducts to keep them out of the way
during the remainder of this procedure.
(7) If the vehicle is so equipped, remove the two
screws that secure the automatic headlamp light sen-
sor/vehicle theft security system indicator unit to the
instrument panel top pad just outboard of the driver
side defroster outlet. Move the sensor/indicator unit
towards the windshield to keep it out of the way dur-
ing the remainder of this procedure.
(8) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(9) Remove the instrument cluster from the instru-
ment panel. (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - REMOVAL).
(10) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
(11) Roll the glove box down from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(12) Remove the end cap from the passenger side
lower outboard end of the instrument panel. (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - REMOVAL).
(13) Remove the lower right center bezel from the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- REMOVAL).
(14) Remove the glove box lamp and switch from
the instrument panel. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/GLOVE BOX
LAMP/SWITCH - REMOVAL).
23 - 52 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL TOP COVER (Continued)

(6) Reach through the front bin opening of the
floor console to access and tighten the two nuts that
secure the center floor tunnel bracket to the studs on
the floor panel transmission tunnel. Tighten the nuts
to 11.8 N´m (105 in. lbs.).
(7) Reinstall the front bin into the floor console.
(Refer to 23 - BODY/INTERIOR/FLOOR CONSOLE -
INSTALLATION).
(8) Install and tighten all of the screws that secure
the perimeter of the top pad to the instrument panel
structural duct. Tighten the screws to 2.2 N´m (20 in.
lbs.).
(9) Install and tighten the four screws that secure
the heater-A/C control to the instrument panel struc-
tural duct. Tighten the screws to 2.2 N´m (20 in.
lbs.).
(10) Install and tighten the four screws that secure
the radio to the instrument panel structural duct.
Tighten the screws to 2.2 N´m (20 in. lbs.).
(11) Reinstall the center lower bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP CENTER BEZEL - LOWER -
INSTALLATION).
(12) Reinstall the center upper bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP CENTER BEZEL - UPPER -
INSTALLATION).
(13) Install and tighten the two large screws on
the glove box opening upper reinforcement that
secure the top pad to the instrument panel structural
duct (Fig. 24). Tighten the screws to 11.8 N´m (105
in. lbs.).
(14) Install and tighten the two small screws on
the glove box opening upper reinforcement that
secure the panel outlets to the instrument panel
structural duct. Tighten the screws to 2.2 N´m (20 in.
lbs.).
(15) Reinstall the glove box lamp and switch into
the instrument panel. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/GLOVE BOX
LAMP/SWITCH - INSTALLATION).
(16) Reinstall the lower right center bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- INSTALLATION).(17) Reinstall the end cap onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL END CAP - INSTALLA-
TION).
(18) Roll the glove box back up into the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
GLOVE BOX - STANDARD PROCEDURE - GLOVE
BOX ROLL DOWN).
(19) Reinstall the steering column opening cover
onto the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - INSTALLATION).
(20) Reinstall the instrument cluster into the
instrument panel. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - INSTALLATION).
(21) Reinstall the cluster bezel onto the instru-
ment panel. (Refer to 23 - BODY/INSTRUMENT
PANEL/CLUSTER BEZEL - INSTALLATION).
(22) If the vehicle is so equipped, position the
automatic headlamp light sensor/vehicle theft secu-
rity system indicator unit to the instrument panel
top pad just outboard of the driver side defroster out-
let. Install and tighten the two screws that secure
the sensor/indicator unit. Tighten the screws to 2.2
N´m (20 in. lbs.).
(23) Engage the retainer that secures each of the
two instrument panel wire harness speaker take outs
to the mounting hole in the instrument panel top
pad.
(24) Reinstall the speakers onto the instrument
panel top pad. (Refer to 8 - ELECTRICAL/AUDIO/
SPEAKER - INSTALLATION - INSTRUMENT
PANEL SPEAKER).
(25) Install and tighten the four nuts that secure
the instrument panel top pad to the studs on the
dash panel near the windshield fence line (Fig. 23).
Tighten the nuts to 11.8 N´m (105 in. lbs.).
(26) Reinstall the top cover onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP COVER - INSTALLA-
TION).
(27) Reinstall the trim onto the right and left
A-pillars. (Refer to 23 - BODY/INTERIOR/A-PILLAR
TRIM - INSTALLATION).
(28) Reconnect the battery negative cable.
WJINSTRUMENT PANEL SYSTEM 23 - 55
INSTRUMENT PANEL TOP PAD (Continued)

HEATING & AIR CONDITIONING
TABLE OF CONTENTS
page page
HEATING & AIR CONDITIONING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM
REQUIREMENTS.......................1
DESCRIPTION - HEATER AND AIR
CONDITIONER........................1
DESCRIPTION - REFRIGERANT SYSTEM
SERVICE PORT........................1
OPERATION
OPERATION - HEATER AND AIR
CONDITIONER........................2
OPERATION - REFRIGERANT SYSTEM
SERVICE PORT........................2DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - A/C
PERFORMANCE.......................2
DIAGNOSIS AND TESTING - HEATER
PERFORMANCE.......................6
STANDARD PROCEDURE - DIODE
REPLACEMENT.......................6
SPECIFICATIONS
A/C APPLICATION TABLE................7
TORQUE SPECIFICATIONS..............8
CONTROLS.............................9
DISTRIBUTION..........................36
PLUMBING.............................51
HEATING & AIR
CONDITIONING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM
REQUIREMENTS
To maintain the performance level of the heating-
air conditioning system, the engine cooling system
must be properly maintained. The use of a bug
screen is not recommended. Any obstructions in front
of the radiator or condenser will reduce the perfor-
mance of the air conditioning and engine cooling sys-
tems.
The engine cooling system includes the heater core
and the heater hoses. Refer to Cooling for more infor-
mation before opening, or attempting any service to
the engine cooling system.
DESCRIPTION - HEATER AND AIR
CONDITIONER
A manual temperature control type heating-air
conditioning system is standard factory-installed
equipment on this model. An electronically controlled
Automatic Zone Control (AZC) type heating-air con-
ditioning system is an available factory-installed
option.
All vehicles are equipped with a common HVAC
housing assembly (Fig. 1). The system combines air
conditioning, heating, and ventilating capabilities in
a single unit housing mounted under the instrument
panel.DESCRIPTION - REFRIGERANT SYSTEM
SERVICE PORT
The two refrigerant system service ports are used
to charge, recover/recycle, evacuate, and test the air
conditioning refrigerant system. Unique service port
coupler sizes are used on the R-134a system to
ensure that the refrigerant system is not accidentally
contaminated by the use of the wrong refrigerant
(R-12), or refrigerant system service equipment.
Fig. 1 Blend-Air HVAC System - (typical)
1 - Blend Door
2 - Expansion Valve
3 - Evaporator Core
4 - Blower Assembly
5 - Recirculation Door
6 - Evaporator Probe
7 - Heater Core
8 - Heat/Defrost Door
9 - Panel/Defrost Door
WJHEATING & AIR CONDITIONING 24 - 1

CONTROLS
TABLE OF CONTENTS
page page
CONTROLS
DIAGNOSIS AND TESTING - VACUUM
SYSTEM............................10
A/C COMPRESSOR CLUTCH
DESCRIPTION.........................13
OPERATION...........................13
DIAGNOSIS AND TESTING - COMPRESSOR
CLUTCH COIL........................13
STANDARD PROCEDURE - COMPRESSOR
CLUTCH BREAK-IN....................14
REMOVAL.............................14
INSPECTION..........................15
INSTALLATION.........................15
A/C COMPRESSOR CLUTCH RELAY
DESCRIPTION.........................16
OPERATION...........................16
DIAGNOSIS AND TESTING - A/C
COMPRESSOR CLUTCH RELAY..........16
REMOVAL.............................17
INSTALLATION.........................17
A/C HEATER CONTROL
DESCRIPTION.........................17
OPERATION...........................17
DIAGNOSIS AND TESTING - AUTOMATIC
ZONE CONTROL SYSTEM..............18
REMOVAL.............................24
INSTALLATION.........................25
A/C PRESSURE TRANSDUCER
DESCRIPTION.........................25
OPERATION...........................25
DIAGNOSIS AND TESTING - A/C PRESSURE
TRANSDUCER.......................26
REMOVAL.............................26
INSTALLATION.........................26
BLOWER MOTOR CONTROLLER
DESCRIPTION.........................26
OPERATION...........................26
REMOVAL.............................27
INSTALLATION.........................27
BLOWER MOTOR RESISTOR BLOCK
DESCRIPTION.........................27
OPERATION...........................27
DIAGNOSIS AND TESTING - BLOWER
MOTOR RESISTOR BLOCK..............27
REMOVAL.............................28
INSTALLATION.........................28BLOWER MOTOR SWITCH
DESCRIPTION.........................28
OPERATION...........................28
DIAGNOSIS AND TESTING - BLOWER
MOTOR SWITCH-MANUAL TEMPERATURE
CONTROL SYSTEM....................28
REMOVAL.............................29
IN-CAR TEMPERATURE SENSOR
DESCRIPTION.........................29
OPERATION...........................29
REMOVAL.............................29
BLEND DOOR ACTUATOR
DESCRIPTION.........................30
REMOVAL.............................30
INSTALLATION.........................30
MODE DOOR ACTUATOR
DESCRIPTION.........................30
REMOVAL
REMOVAL - HEAT/DEFROST - PANEL/
DEFROST DOOR ELECTRIC ACTUATOR . . . 31
REMOVAL - HEAT/DEFROST DOOR
VACUUM ACTUATOR..................31
REMOVAL - PANEL/DEFROST DOOR
VACUUM ACTUATOR..................32
INSTALLATION
INSTALLATION - HEAT/DEFROST -
PANEL/DEFROST DOOR ELECTRIC
ACTUATOR..........................32
INSTALLATION - HEAT/DEFROST DOOR
VACUUM ACTUATOR..................33
INSTALLATION - PANEL/DEFROST DOOR
VACUUM ACTUATOR..................33
RECIRCULATION DOOR ACTUATOR
DESCRIPTION.........................33
REMOVAL
REMOVAL - RECIRCULATION DOOR
VACUUM ACTUATOR..................33
REMOVAL - RECIRCULATION DOOR
ELECTRIC ACTUATOR.................33
INSTALLATION
INSTALLATION - RECIRCULATION DOOR
VACUUM ACTUATOR..................34
INSTALLATION - RECIRCULATION DOOR
ELECTRIC ACTUATOR.................34
VACUUM CHECK VALVE
DESCRIPTION.........................34
OPERATION...........................34
REMOVAL.............................34
INSTALLATION.........................34
WJCONTROLS 24 - 9

HVAC SYSTEM POINTER
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
05 Avg NPRG 0 TO
255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
06 Primary control side 0 or 1
0 = left 1
= right
07 EE Check sum (calculated) 0 to 255
08 Target intensity (in % ON time) 0 to 255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
09 Not Used 0 to 0
10 Not Used 0 to 0
11 Right NINC * 0 to 255
* NINC equals a calculated number based on the IR
sensor and IR thermistor values used to calculate the
NPRG.
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
12 Left NINC 0 to 255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
13 Right NMIX * 0 to 255
* NMIX equals a calculated number based on outside
and in-vehicle conditions used by the AZC to position
the Temperature motors.HVAC SYSTEM POINTER
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
14 Left NMIX 0 to 255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CW = decrease
15 Not Used 0 to 0
16 Not Used 0 to 0
17 Reserved
18 Reserved
19 Reserved
MODE VALUE POINTER
Pointer
NumberDESCRIPTION Value
Displayed
20 mode range in delta counts 0 to
9999
21 Current mode position (in
counts)0to
9999
22 mode target position in ratio 0 to 255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
23 mode target position in counts 0 to
9999
24 Not Used 0 to 0
25 number of valve moves since
last index0to
9999
26 Not Used 0 to 0
27 Not Used 0 to 0
28 Not Used 0 to 0
29 mode motor state 0 to 5
0 = in position, 1 = moving
toward panel, 2 = moving
toward defrost, 3 = searching
range, 4 = stalled moving
toward panel, 5 = stalled
moving toward defrost
24 - 22 CONTROLSWJ
A/C HEATER CONTROL (Continued)

LEFT SIDE TEMPERATURE POINTER
Pointer
NumberDESCRIPTION Value
Displayed
30 Left side temp range in delta
counts0to
9999
31 Current left side temp position
(in counts)0to
9999
32 Left side temp target position
(in ratio)0to255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
33 Left side temp target in counts 0 to
9999
34 Not used 0 to 0
35 number of valve moves since
last index0to
9999
36 Not used 0 to 0
37 Not used 0 to 0
38 Not used 0 to 0
39 Left side temp motor state 0 to 5
0 = in position, 1 = moving
toward panel, 2 = moving
toward defrost, 3 = searching
range, 4 = stalled moving
toward panel, 5 = stalled
moving toward defrost
RIGHT SIDE TEMPERATURE POINTER
Pointer
NumberDESCRIPTION Value
Displayed
40 Right side temp range in delta
counts0to
9999
41 Current right side temp
position (in counts)0to
9999
42 Right side temp target position
(in ratio)0to255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
43 Right side temp target in
counts0to
9999
44 Not used 0 to 0
RIGHT SIDE TEMPERATURE POINTER
45 number of valve moves since
last index0to
9999
46 Not used 0 to 0
47 Not used 0 to 0
48 Not used 0 to 0
49 Right side temp motor state 0 to 5
0 = in position, 1 = moving
toward panel, 2 = moving
toward defrost, 3 = searching
range, 4 = stalled moving
toward panel, 5 = stalled
moving toward defrost
AIR INLET POINTER
Pointer
NumberDESCRIPTION Value
Displayed
50 Air inlet range (in counts) 0 to
9999
51 Current air inlet position (in
counts)0to
9999
52 Air inlet target position (in
ratio)0to255
While the value of this pointer
is being displayed, turning the
right set temperature control
either direction will manually
control the value. CW =
increase; CCW = decrease
53 Air inlet target in counts 0 to
9999
54 Not used 0 to 0
55 number of motor moves since
last index0to
9999
56 Not used 0 to 0
57 Not used 0 to 0
58 Not used 0 to 0
59 Air inlet motor state 0 to 5
0 = in position, 1 = moving
toward panel, 2 = moving
toward defrost, 3 = searching
range, 4 = stalled moving
toward panel, 5 = stalled
moving toward defrost
60 Reserved
61 Actual Outside Air Temp (in
degrees F)-40 to
215
62 Not used 0 to 0
WJCONTROLS 24 - 23
A/C HEATER CONTROL (Continued)