jump cable JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
WARNING: REVIEW ALL SAFETY PRECAUTIONS
AND WARNINGS IN GROUP 8A, BATTERY/START-
ING/CHARGING SYSTEMS DIAGNOSTICS. DO NOT
JUMP START A FROZEN BATTERY, PERSONAL
INJURY CAN RESULT. DO NOT JUMP START WHEN
MAINTENANCE FREE BATTERY INDICATOR DOT IS
YELLOW OR BRIGHT COLOR. DO NOT JUMP
START A VEHICLE WHEN THE BATTERY FLUID IS
BELOW THE TOP OF LEAD PLATES. DO NOT
ALLOW JUMPER CABLE CLAMPS TO TOUCH
EACH OTHER WHEN CONNECTED TO A BOOSTER
SOURCE. DO NOT USE OPEN FLAME NEAR BAT-
TERY. REMOVE METALLIC JEWELRY WORN ON
HANDS OR WRISTS TO AVOID INJURY BY ACCI-
DENTAL ARCING OF BATTERY CURRENT. WHEN
USING A HIGH OUTPUT BOOSTING DEVICE, DO
NOT ALLOW BATTERY VOLTAGE TO EXCEED 16
VOLTS. REFER TO INSTRUCTIONS PROVIDED
WITH DEVICE BEING USED.
CAUTION: When using another vehicle as a
booster, do not allow vehicles to touch. Electrical
systems can be damaged on either vehicle.
TO JUMP START A DISABLED VEHICLE:
(1) Raise hood on disabled vehicle and visually
inspect engine compartment for:
²Battery cable clamp condition, clean if necessary.
²Frozen battery.
²Yellow or bright color test indicator, if equipped.
²Low battery fluid level.
²Generator drive belt condition and tension.
²Fuel fumes or leakage, correct if necessary.
CAUTION: If the cause of starting problem on dis-
abled vehicle is severe, damage to booster vehicle
charging system can result.
(2) When using another vehicle as a booster
source, park the booster vehicle within cable reach.
Turn off all accessories, set the parking brake, place
the automatic transmission in PARK or the manual
transmission in NEUTRAL and turn the ignition
OFF.
(3) On disabled vehicle, place gear selector in park
or neutral and set park brake. Turn off all accesso-
ries.
(4) Connect jumper cables to booster battery. RED
clamp to positive terminal (+). BLACK clamp to neg-
ative terminal (-). DO NOT allow clamps at opposite
end of cables to touch, electrical arc will result.
Review all warnings in this procedure.
(5) On disabled vehicle, connect RED jumper cable
clamp to positive (+) terminal. Connect BLACK
jumper cable clamp to engine ground as close to the
ground cable attaching point as possible (Fig. 8).
(6) Start the engine in the vehicle which has the
booster battery, let the engine idle a few minutes,
then start the engine in the vehicle with the dis-
charged battery.
CAUTION: Do not crank starter motor on disabled
vehicle for more than 15 seconds, starter will over-
heat and could fail.
(7) Allow battery in disabled vehicle to charge to
at least 12.4 volts (75% charge) before attempting to
start engine. If engine does not start within 15 sec-
onds, stop cranking engine and allow starter to cool
(15 min.), before cranking again.
Fig. 7 Correct Vehicle Lifting Locations
WJLUBRICATION & MAINTENANCE 0 - 7
LIFT POINTS (Continued)

DISCONNECT CABLE CLAMPS AS FOLLOWS:
²Disconnect BLACK cable clamp from engine
ground on disabled vehicle.
²When using a Booster vehicle, disconnect
BLACK cable clamp from battery negative terminal.
Disconnect RED cable clamp from battery positive
terminal.
²Disconnect RED cable clamp from battery posi-
tive terminal on disabled vehicle.
EMERGENCY TOW HOOKS
DESCRIPTION
WARNING: REMAIN AT A SAFE DISTANCE FROM A
VEHICLE THAT IS BEING TOWED VIA ITS TOW
HOOKS. THE TOW STRAPS/CHAINS COULD BREAK
AND CAUSE SERIOUS INJURY.
Some Jeep vehicles are equipped with front emer-
gency tow hooks (Fig. 9). The tow hooks should be
used forEMERGENCYpurposes only.
CAUTION: DO NOT use emergency tow hooks for
tow truck hook-up or highway towing.
TOWING
STANDARD PROCEDURE - TOWING
RECOMMENDATIONS
A vehicle equipped with SAE approved wheel lift-
type towing equipment can be used to tow WJ vehi-
cles. When towing a 4WD vehicle using a wheel-lift
towing device, use tow dollies under the opposite end
of the vehicle. A vehicle with flatbed device can also
be used to transport a disabled vehicle (Fig. 10).
SAFETY PRECAUTIONS
CAUTION: The following safety precautions must be
observed when towing a vehicle:
²Secure loose and protruding parts.
²Always use a safety chain system that is inde-
pendent of the lifting and towing equipment.
Fig. 8 Jumper Cable Clamp Connections
1 - ENGINE GROUND
2 - NEGATIVE JUMPER CABLE
3 - BATTERY NEGATIVE CABLE
4 - POSITIVE JUMPER CABLE
5 - BATTERY POSITIVE CABLE
6 - BATTERY
7 - TEST INDICATOR
Fig. 9 Emergency Tow Hooks
1 - TOW HOOK
Fig. 10 Tow Vehicles With Approved Equipment
0 - 8 LUBRICATION & MAINTENANCEWJ
JUMP STARTING (Continued)

DIAGNOSIS AND TESTING - DOOR MODULE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
The hard wired inputs to and outputs from the
Driver Door Module (DDM) or the Passenger Door
Module (PDM) may be diagnosed and tested using
conventional diagnostic tools and procedures. It is
suggested that the proper operation of the inopera-
tive power window motor, power door lock motor,
power liftgate lock motor, power mirror motors, or
heated mirror grid be confirmed using jumper wires
to bypass the door module. If the inoperative compo-
nent operates when the door module is bypassed,
check the circuits between the component and the
door module, as well as the fused B(+) and ground
circuits of the door module for shorts or opens.
These conventional diagnostic methods may not
prove conclusive in the diagnosis of the DDM or the
PDM. In order to obtain conclusive testing of these
modules, the Programmable Communications Inter-
face (PCI) data bus network and all of the modules
that provide inputs to or receive outputs from the
door modules must also be checked. The most reli-
able, efficient, and accurate means to diagnose the
DDM, the PDM, the PCI data bus network, and the
modules that provide inputs to or receive outputs
from the door modules requires the use of a DRBIIIt
scan tool and the appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim panel from the front door.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL).
(3) Remove the door module from the back of the
front door trim panel (Fig. 8).
(4) Remove the door module from the front door
trim panel.
INSTALLATION
(1) Position the door module onto the front door
trim panel.
(2) Install the door module to the back of the front
door trim panel (Fig. 8). Tighten the screws to 2.2
N´m (20 in. lbs.).
(3) Reinstall the trim panel onto the front door.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
INSTALLATION).
(4) Reconnect the battery negative cable.
MEMORY HEATED SEAT/
MIRROR MODULE
DESCRIPTION
There are two different modules that can be used
in the optional heated seat system. The Heated Seat
Module (HSM) is used on vehicles that are not
equipped with the optional Memory System. The
Memory Heated Seat Module (MHSM) is used on
vehicles that are equipped with the optional Memory
System and the optional heated seat system.Refer to
Memory Systemin Power Seat Systems for more
information on the memory system option.
The module is mounted on a bracket that is located
between the power seat track and the seat cushion
frame (Fig. 9). The HSM or MHSM is used to control
the heated seat system functions for both front seats.
The HSM or MHSM contains a central processing
unit that communicates with other modules on the
Fig. 8 Door Module Remove/Install
1 - FRONT DOOR TRIM PANEL
2 - SCREW (5)
3 - DOOR MODULE
8E - 10 ELECTRONIC CONTROL MODULESWJ
DOOR MODULE (Continued)

BATTERY SYSTEM
DESCRIPTION
A single 12-volt battery system is standard factory-
installed equipment on this model. All of the compo-
nents of the battery system are located within the
engine compartment of the vehicle. The service infor-
mation for the battery system in this vehicle covers
the following related components, which are covered
in further detail elsewhere in this service manual:
²Battery- The storage battery provides a reli-
able means of storing a renewable source of electrical
energy within the vehicle.
²Battery Cables- The battery cables connect
the battery terminal posts to the vehicle electrical
system.
²Battery Holddown- The battery holddown
hardware secures the battery in the battery tray in
the engine compartment.
²Battery Tray- The battery tray provides a
secure mounting location in the vehicle for the bat-
tery and an anchor point for the battery holddown
hardware.
For battery system maintenance schedules and jump
starting procedures, see the owner's manual in the vehi-
cle glove box. Optionally, refer to Lubrication and Main-
tenance for the recommended battery maintenance
schedules and for the proper battery jump starting pro-
cedures. While battery charging can be considered a
maintenance procedure, the battery charging procedures
and related information are located in the standard pro-
cedures section of this service manual. This was done
because the battery must be fully-charged before any
battery system diagnosis or testing procedures can be
performed. Refer to Standard procedures for the proper
battery charging procedures.
OPERATION
The battery system is designed to provide a safe,
efficient, reliable and mobile means of delivering and
storing electrical energy. This electrical energy is
required to operate the engine starting system, as
well as to operate many of the other vehicle acces-
sory systems for limited durations while the engine
and/or the charging system are not operating. The
battery system is also designed to provide a reserve
of electrical energy to supplement the charging sys-
tem for short durations while the engine is running
and the electrical current demands of the vehicle
exceed the output of the charging system. In addition
to delivering, and storing electrical energy for the
vehicle, the battery system serves as a capacitor and
voltage stabilizer for the vehicle electrical system. It
absorbs most abnormal or transient voltages caused
by the switching of any of the electrical components
or circuits in the vehicle.
DIAGNOSIS AND TESTING - BATTERY SYSTEM
The battery, starting, and charging systems in the
vehicle operate with one another and must be tested
as a complete system. In order for the engine to start
and the battery to maintain its charge properly, all of
the components that are used in these systems must
perform within specifications. It is important that
the battery, starting, and charging systems be thor-
oughly tested and inspected any time a battery needs
to be charged or replaced. The cause of abnormal bat-
tery discharge, overcharging or early battery failure
must be diagnosed and corrected before a battery is
replaced and before a vehicle is returned to service.
The service information for these systems has been
separated within this service manual to make it eas-
ier to locate the specific information you are seeking.
However, when attempting to diagnose any of these
systems, it is important that you keep their interde-
pendency in mind.
The diagnostic procedures used for the battery,
starting, and charging systems include the most
basic conventional diagnostic methods, to the more
sophisticated On-Board Diagnostics (OBD) built into
the Powertrain Control Module (PCM). Use of an
induction-type milliampere ammeter, a volt/ohmme-
ter, a battery charger, a carbon pile rheostat (load
tester) and a 12-volt test lamp may be required. All
OBD-sensed systems are monitored by the PCM.
Each monitored circuit is assigned a Diagnostic Trou-
ble Code (DTC). The PCM will store a DTC in elec-
tronic memory for any failure it detects. Refer to
Charging System for the proper charging system on-
board diagnostic test procedures.
MICRO 420 ELECTRICAL SYSTEM TESTER
The Micro 420 automotive battery tester is
designed to help the dealership technicians diagnose
a defective battery. Follow the instruction manual
supplied with the tester to properly diagnose a vehi-
cle. If the instruction manual is not available refer to
the standard procedure in this section, which
includes the directions for using the Micro 420 elec-
trical system tester.
8F - 2 BATTERY SYSTEMWJ

(2) If testing the battery IN-THE-VEHICLE, make
certain all of the vehicle accessory loads are OFF,
including the ignition.The preferred test position
is at the battery terminal. If the battery is not
accessible, you may test using both the positive and
negative jumper posts. Select TESTING AT JUMPER
POST when connecting to that location.
(3) Connect the tester (Fig. 6) to the battery or
jumper posts, the red clamp to positive (+) and the
black clamp to negative (±).
NOTE: Multiple batteries connected in parallel must
have the ground cable disconnected to perform a
battery test. Failure to disconnect may result in
false battery test readings.
(4) Using the ARROW key selectinoroutof vehi-
cle testing and press ENTER to make a selection.
(5) If not selected, choose the Cold Cranking Amp
(CCA) battery rating. Or select the appropriate bat-
tery rating for your area (see menu). The tester will
then run its self programmed test of the battery and
display the results. Refer to the test result table
noted below.
CAUTION: If REPLACE BATTERY is the result of the
test, this may mean a poor connection between the
vehicle's cables and battery exists. After discon-
necting the vehicle's battery cables from the bat-
tery, retest the battery using the OUT-OF-VEHICLE
test before replacing.(6) While viewing the battery test result, press the
CODE button and the tester will prompt you for the
last 4 digits of the VIN. Use the UP/DOWN arrow
buttons to scroll to the correct character; then press
ENTER to select and move to the next digit. Then
press the ENTER button to view the SERVICE
CODE. Pressing the CODE button a second time will
return you to the test results.
BATTERY TEST RESULTS
GOOD BATTERY Return to service
GOOD - RECHARGE Fully charge battery and
return to service
CHARGE & RETEST Fully charge battery and
retest battery
REPLACE BATTERY Replace the battery and
retest complete system
BAD-CELL REPLACE Replace the battery and
retest complete system
NOTE: The SERVICE CODE is required on every
warranty claim submitted for battery replacement.
STANDARD PROCEDURE - BUILT-IN
INDICATOR TEST
An indicator (hydrometer) built into the top of the
battery case provides visual information for battery
testing (Fig. 7). Like a hydrometer, the built-in indi-
cator measures the specific gravity of the battery
electrolyte. The specific gravity of the electrolyte
reveals the battery state-of-charge; however, it will
not reveal the cranking capacity of the battery. A load
test must be performed to determine the battery
cranking capacity. Refer to Standard Procedures for
the proper battery load test procedures.
Fig. 6 MICRO 420 BATTERY AND CHARGING
SYSTEM TESTER
Fig. 7 Built-In Indicator
1 - SIGHT GLASS
2 - BATTERY TOP
3 - GREEN BALL
4 - PLASTIC ROD
WJBATTERY SYSTEM 8F - 11
BATTERY (Continued)

repaired and, if faulty or damaged, the entire a/c
heater control must be replaced. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/A/C
HEATER CONTROL - REMOVAL)
OPERATION
When the rear window defogger switch push but-
ton is depressed, it momentarily closes the rear win-
dow defogger switch sense circuit for the BCM to
ground. The BCM monitors the rear window defogger
switch sense circuit. Each time the BCM rear win-
dow defogger timer and logic circuitry sees another
input from the switch, it toggles a control output to
the rear window defogger relay. Energizing the rear
window defogger relay provides electrical current to
the rear window defogger grid and to the LED indi-
cator in the switch, which lights to indicate when the
defogger system is turned on. A dedicated fuse in the
junction block protects the rear window defogger
relay output circuit to the LED indicator.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SWITCH
For complete circuit diagrams, refer to the Appro-
priate Wiring Information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the a/c heater control from the instru-
ment panel and disconnect the 11-way (manual tem-
perature control) or 16-way (automatic zone control)
instrument panel wire harness connector from the a/c
heater control receptacle.
(2) Check for continuity between the ground cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be continuity. If OK, go
to Step 3. If not OK, repair the open ground circuit to
ground as required.
(3) Connect two jumper wires to the a/c heater
control 11-way or 16-way connector receptacle. Con-
nect one jumper from the ground circuit terminal inthe 11-way or 16-way a/c heater control connector
receptacle to a good ground. Connect the other
jumper from the fused rear window defogger relay
output circuit terminal of the 11-way or 16-way con-
nector receptacle to a 12-volt battery feed. The rear
window defogger switch LED indicator should light.
If OK, go to Step 4. If not OK, replace the faulty a/c
heater control.
(4) Check for continuity between the ground cir-
cuit and rear window defogger switch sense circuit
terminals of the 11-way or 16-way a/c heater control
connector receptacle. There should be momentary
continuity as the rear window defogger switch push
button is depressed, and then no continuity. If OK, go
to Step 5. If not OK, replace the faulty a/c heater
control.
(5) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the rear window defogger switch sense cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be no continuity. If OK,
go to Step 6. If not OK, repair the shorted rear win-
dow defogger switch sense circuit as required.
(6) Check for continuity between the rear window
defogger switch sense circuit cavities of the 11-way or
16-way instrument panel wire harness connector for
the a/c heater control and the 22-way instrument
panel wire harness connector for the BCM. There
should be continuity. If OK, refer to (Refer to 8 -
ELECTRICAL/HEATED GLASS/REAR WINDOW
DEFOGGER RELAY - DIAGNOSIS AND TESTING).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(Refer to 24 - HEATING & AIR CONDITIONING/
CONTROLS/A/C HEATER CONTROL - REMOVAL)
WJHEATED GLASS 8G - 7
REAR WINDOW DEFOGGER SWITCH (Continued)

AMBIENT TEMP SENSOR
DESCRIPTION
Ambient air temperature is monitored by the Elec-
tronic Vehicle Information Center (EVIC) through
ambient temperature messages received from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus network.
The BCM receives a hard wired input from the ambi-
ent temperature sensor. The ambient temperature
sensor is a variable resistor mounted to a bracket
that is secured with a screw to the right side of the
headlamp mounting module grille opening, behind
the radiator grille and in front of the engine compart-
ment.
Refer toBody Control Modulein Electronic Con-
trol Modules. For complete circuit diagrams, refer to
the appropriate wiring information. The ambient
temperature sensor cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced.
OPERATION
The ambient temperature sensor is a variable
resistor that operates on a five-volt reference signal
sent to it by the BCM. The resistance in the sensor
changes as temperature changes, changing the tem-
perature sensor signal circuit voltage to the BCM.
Based upon the resistance in the sensor, the BCM
senses a specific voltage on the temperature sensor
signal circuit, which it is programmed to correspond
to a specific temperature. The BCM then sends the
proper ambient temperature messages to the EVIC
over the PCI data bus.
The temperature function is supported by the
ambient temperature sensor, a wiring circuit, the
Body Control Module (BCM), the Programmable
Communications Interface (PCI) data bus, and a por-
tion of the Electronic Vehicle Information Center
(EVIC) module. If any portion of the ambient temper-
ature sensor circuit fails, the BCM will self-diagnose
the circuit. A temperature reading of 130É F will
appear in the EVIC display in place of the tempera-
ture when the sensor circuit is shorted. A tempera-
ture reading of ±40É F will appear in the EVIC
display in place of the temperature when the sensor
circuit is open.
The ambient temperature sensor circuit can also be
diagnosed by referring toDiagnosis and Testing -
Ambient Temperature Sensor, and Diagnosis
and Testing - Ambient Temperature Sensor Cir-
cuit. If the temperature sensor and circuit are con-
firmed to be OK, but the temperature display is
inoperative or incorrect, refer toDiagnosis and
Testing - Electronic Vehicle Information Center
in this group. For complete circuit diagrams, refer to
the appropriate wiring information.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR
(1) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the ambient temperature sensor wire har-
ness connector.
(2) Measure the resistance of the ambient temper-
ature sensor. At ±40É C (±40É F), the sensor resis-
tance is 336.6 kilohms. At 60É C (140É F), the sensor
resistance is 2.49 kilohms. The sensor resistance
should read between these two values. If OK, refer to
Diagnosis and Testing - Ambient Temperature
Sensor Circuitin this group. If not OK, replace the
faulty ambient temperature sensor.
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR CIRCUIT
(1) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the 2-way ambient temperature sensor
wire harness connector and the 22-way Body Control
Module (BCM) wire harness connector.
(2) Connect a jumper wire between the two termi-
nals in the body half of the 2-way ambient tempera-
ture sensor wire harness connector.
(3) Check for continuity between the sensor return
circuit and the ambient temperature sensor signal
circuit cavities of the 22-way BCM wire harness con-
nector. There should be continuity. If OK, go to Step
4. If not OK, repair the open sensor return circuit or
ambient temperature sensor signal circuit to the
ambient temperature sensor as required.
(4) Remove the jumper wire from the body half of
the 2-way ambient temperature sensor wire harness
connector. Check for continuity between the sensor
return circuit cavity of the 22-way BCM wire harness
connector and a good ground. There should be no
continuity. If OK, go to Step 5. If not OK, repair the
shorted sensor return circuit as required.
(5) Check for continuity between the ambient tem-
perature sensor signal circuit cavity of the 22-way
BCM wire harness connector and a good ground.
There should be no continuity. If OK, refer toDiag-
nosis and Testing - Electronic Vehicle Informa-
tion Centerin this group. If not OK, repair the
shorted ambient temperature sensor signal circuit as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
8M - 12 MESSAGE SYSTEMSWJ

DIAGNOSIS AND TESTING - SIDEVIEW
MIRROR
For complete circuit diagrams, refer to the appro-
priate wiring information. The wiring information
includes wiring diagrams, proper wire and connector
repair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
BOTH MIRRORS INOPERATIVE
(1) Check the operation of the power lock switch
on the driver side front door. If all of the doors lock
and unlock, replace the faulty Driver Door Module
(DDM). If not OK, go to Step 2.
(2) Check the operation of the power lock switch
on the passenger side front door. If all of the doors
lock and unlock, replace the faulty DDM. If not OK,
go to Step 3.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). If OK, go to Step 4. If not OK,
repair the shorted circuit or component as required
and replace the faulty fuse.
(4) Check for battery voltage at the fused B(+) fuse
in the PDC. If OK, go to Step 5. If not OK, repair the
open fused B(+) circuit to the battery as required.
(5) Disconnect and isolate the battery negative
cable. Remove the trim panel from the driver side
front door. Disconnect the 15-way door wire harness
connector from the DDM connector receptacle. Check
for continuity between the ground circuit cavity of
the 15-way door wire harness connector for the DDM
and a good ground. There should be continuity. If
OK, go to Step 6. If not OK, repair the open ground
circuit to ground as required.
(6)
Reconnect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
15-way door wire harness connector for the DDM. If
OK, replace the faulty DDM. If not OK, repair the open
fused B(+) circuit to the fuse in the PDC as required.
ONE MIRROR INOPERATIVE
(1) If the one inoperative mirror is on the passen-
ger side, go to Step 2. If the one inoperative mirror is
on the driver side, go to Step 3.
(2)
Check if the passenger front door will lock and
unlock using the power lock switch on the driver side
front door. If OK, go to Step 3. If not OK, go to Step 6.
(3) Disconnect and isolate the battery negative
cable. Remove the trim panel from the front door.
Disconnect the 12-way mirror wire harness connector
from the door wire harness connector.
(4) Using two jumper wires, test the mirror as
shown in the Mirror Test chart (Fig. 2). If the mirror
tests OK, go to Step 5. If the mirror does not test
OK, replace the faulty mirror.(5) Disconnect the 12-way door wire harness con-
nector from the door module connector receptacle.
Check all of the circuits of the door wire harness
between the connector for the mirror and the connec-
tor for the door module for opens or shorts. If all of
the circuits are OK, replace the faulty door module.
If any of the circuits are not OK, repair the open or
shorted circuit(s) as required.
(6) Use a DRB scan tool and the proper Diagnostic
Procedures manual to test and repair the faulty Pro-
grammable Communications Interface (PCI) data bus
communication between the two door modules.
NO MIRROR HEAT
If one or both mirror heaters are inoperative,
(Refer to 8 - ELECTRICAL/HEATED MIRRORS -
DESCRIPTION).
(1) Disconnect and isolate the battery negative
cable. Remove the front door trim panel on the side
of the inoperative mirror heater.
(2) Disconnect the 12-way door wire harness con-
nector from the door module connector receptacle.
Check for continuity between the heater switched
ground circuit cavity and the heater 12V supply cir-
cuit cavity of the 12-way door wire harness connector
Fig. 2 Mirror Test
POWER MIRROR TEST TABLE
APPLY 12
VOLTS TO:APPLY
GROUND TO:MIRROR
REACTION
DRIVER SIDE
1 7 LEFT
7 1 RIGHT
87UP
7 8 DOWN
PASSENGER SIDE
1 7 LEFT
7 1 RIGHT
87UP
7 8 DOWN
8N - 16 POWER MIRRORSWJ
SIDEVIEW MIRROR (Continued)

CONDITION POSSIBLE CAUSE CORRECTION
NOISY INÐOR JUMPS OUT OF
4WD LOW RANGE1. Transfer case not completely
engaged in 4WD LOW (possibly
from shift to 4L while rolling)1. Stop vehicle, shift transfer case
to neutral, then shift back to 4WD
LOW
2. Shift linkage loose, binding, or is
misadjusted2. Tighten, lubricate, or repair
linkage as necessary. Adjust linkage
if necessary
3. Range fork cracked, inserts
worn, or fork is binding on shift rail3. Disassemble unit and repair as
necessary
4. Annulus gear or lockplate worn
or damaged4. Disassemble unit and repair as
necessary
LUBRICANT LEAKING FROM
OUTPUT SHAFT SEALS OR FROM
VENT1. Transfer case over filled 1. Drain to correct level
2. Vent closed or restricted 2. Clear or replace vent if necessary
3. Output shaft seals damaged or
installed correctly3. Replace seals. Be sure seal lip
faces interior of case when installed.
Also be sure yoke seal surfaces are
not scored or nicked. Remove
scores and nicks with fine
sandpaper or replace yoke(s) if
necessary.
REMOVAL
(1) Shift transfer case into NEUTRAL.
(2) Raise vehicle.
(3) Remove transfer case drain plug and drain
transfer case lubricant.
(4) Mark front and rear propeller shaft yokes for
alignment reference.
(5) Support transmission with jack stand.
(6) Remove rear crossmember and skid plate, if
equipped (Fig. 4).
(7) Disconnect front propeller shaft from transfer
case at companion flange. Remove rear propeller
shaft from vehicle. (Refer to 3 - DIFFERENTIAL &
DRIVELINE/PROPELLER SHAFT/PROPELLER
SHAFT - REMOVAL)
CAUTION: Do not allow propshafts to hang at
attached end. Damage to joint can result.
(8) Disconnect transfer case cable from range
lever.
(9) Disconnect transfer case vent hose (Fig. 5).
(10) Support transfer case with transmission jack.
(11) Secure transfer case to jack with chains.
(12) Remove nuts attaching transfer case to trans-
mission.
(13) Pull transfer case and jack rearward to disen-
gage transfer case (Fig. 5).
(14) Remove transfer case from under vehicle.
DISASSEMBLY
Position transfer case on shallow drain pan.
Remove drain plug and drain lubricant remaining in
case.
Fig. 4 Crossmember Removal
1 - CROSSMEMBER
2 - REAR TRANSMISSION MOUNT
WJTRANSFER CASE - NV247 21 - 317
TRANSFER CASE - NV247 (Continued)