Electric control modules JEEP GRAND CHEROKEE 2003 WJ / 2.G Service Manual

CONTROL/CENTRAL TIMER MODULE -
DESCRIPTION).
²Combination Flasher (Refer to 8 - ELECTRI-
CAL/LAMPS/LIGHTING - EXTERIOR/COMBINA-
TION FLASHER - DESCRIPTION).
²Door Ajar Switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/DOOR AJAR
SWITCH - DESCRIPTION - DOOR AJAR SWITCH).
²Driver Cylinder Lock Switch (Refer to 8 - ELEC-
TRICAL/POWER LOCKS/DOOR CYLINDER LOCK/
UNLOCK SWITCH - DESCRIPTION).
²Hood Ajar Switch(Refer to 8 - ELECTRICAL/VE-
HICLE THEFT SECURITY/HOOD AJAR SWITCH -
DESCRIPTION).
²Horn Relay (Refer to 8 - ELECTRICAL/HORN/
HORN RELAY - DESCRIPTION).
²Liftgate Ajar Switch (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - INTERIOR/DOOR AJAR
SWITCH - DESCRIPTION - LIFTGATE AJAR
SWITCH).
²Liftgate Flip-Up Glass Ajar Switch(Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - INTERIOR/
DOOR AJAR SWITCH - DESCRIPTION - LIFTGATE
FLIP-UP GLASS AJAR SWITCH).
²Low Beam Headlamp Relay
²VTSS Indicator (Refer to 8 - ELECTRICAL/VE-
HICLE THEFT SECURITY/VTSS INDICATOR -
DESCRIPTION).
Certain functions and features of the VTSS rely
upon resources shared with or controlled by other
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. The
other modules that may affect VTSS operation are:
²Driver Door Module (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/DOOR MOD-
ULE - DESCRIPTION).
²Passenger Door Module (Refer to 8 - ELECTRI-
CAL/ELECTRONIC CONTROL MODULES/DOOR
MODULE - DESCRIPTION).
DESCRIPTION - SENTRY KEY IMMOBILIZER
SYSTEM
Vehicles equipped with the Sentry Key Immobilizer
System (SKIS) can be identified by the presence of
an amber SKIS indicator in the instrument cluster
that will illuminate for about three seconds each
time the ignition switch is turned to the On position,
or by a gray molded rubber cap on the head of the
ignition key. Models not equipped with SKIS still
have a SKIS indicator in the cluster, but it will not
illuminate. Also, models not equipped with the SKIS
have a black molded rubber cap on the head of the
ignition key.
The SKIS includes the following major components,
which are described in further detail elsewhere in
this service manual:²Powertrain Control Module
²Sentry Key Immobilizer Module
²Sentry Key Transponder
²SKIS Indicator
Except for the Sentry Key transponders, which rely
upon Radio Frequency (RF) communication, hard
wired circuitry connects the SKIS components to the
electrical system of the vehicle.Refer to the appropri-
ate wiring information.
OPERATION
OPERATION - VEHICLE THEFT SECURITY
SYSTEM
The Vehicle Theft Security System (VTSS) is
divided into two basic subsystems: Vehicle Theft
Alarm (VTA) and Sentry Key Immobilizer System
(SKIS). The following are paragraphs that briefly
describe the operation of each of those two sub-
systems.
A Body Control Module (BCM) is used to control
and integrate many of the functions and features
included in the Vehicle Theft Security System
(VTSS). In the VTSS, the BCM receives inputs indi-
cating the status of the door ajar switches, the driver
cylinder lock switch, the ignition switch, the liftgate
ajar switches, the liftgate flip-up glass ajar switch,
the power lock switches and, in vehicles so equipped,
the hood ajar switch. The programming in the BCM
allows it to process the information from all of these
inputs and send control outputs to energize or de-en-
ergize the combination flasher, the horn relay (except
vehicles with the premium version of the VTA), and
the VTSS indicator. In addition, in vehicles built for
certain markets where premium versions of the VTA
is required, the BCM also exchanges messages with
the Intrusion Transceiver Module (ITM) over the Pro-
grammable Communications Interface (PCI) data
buss network to provide the features found in this
version of the VTA. The control of these inputs and
outputs are what constitute all of the features of the
VTSS. Following is information on the operation of
each of the VTSS features.
ENABLING
The BCM must have the VTSS function enabled in
order for the VTSS to perform as designed. The logic
in the BCM keeps its VTSS function dormant until it
is enabled using a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
PRE-ARMING
The VTA has a pre-arming sequence. Pre-arming
occurs when a door, the tailgate, or the flip-up glass
is open when the vehicle is locked using a power lock
8Q - 2 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)

tion feature of the ITM can be disabled by depressing
the ªLockº button on the RKE transmitter three
times or cycling the key in the driver door cylinder
from the center to lock position within fifteen seconds
during VTA arming, while the security indicator is
still flashing rapidly. The VTA provides a single short
siren ªchirpº as an audible conformation that the
motion detect disable request has been received. The
ITM must be electronically enabled in order for the
intrusion alarm to perform as designed. The intru-
sion alarm function of the ITM is enabled on vehicles
equipped with this option at the factory, but a service
replacement ITM must be configured and enabled by
the dealer using the DRBIIItscan tool. Refer to the
appropriate diagnostic information.
OPERATION - SENTRY KEY IMMOBILIZER
SYSTEM
The Sentry Key Immobilizer System (SKIS) is
designed to provide passive protection against unau-
thorized vehicle use by disabling the engine after
about two seconds of running, whenever any method
other than a valid Sentry Key is used to start the
vehicle. The SKIS is considered a passive protection
system because it is always active when the ignition
system is energized and does not require any cus-
tomer intervention. The SKIS uses Radio Frequency
(RF) communication to obtain confirmation that the
key in the ignition switch is a valid key for operating
the vehicle. The microprocessor-based SKIS hard-
ware and software also uses messages to communi-
cate with other modules in the vehicle over the
Programmable Communications Interface (PCI) data
bus. (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/COMMUNICATION - OPERA-
TION).
Pre-programmed Sentry Key transponders are pro-
vided with the vehicle from the factory. Each Sentry
Key Immobilizer Module (SKIM) will recognize a
maximum of eight Sentry Keys. If the customer
would like additional keys other than those provided
with the vehicle, they may be purchased from any
authorized dealer. These additional keys must be pro-
grammed to the SKIM in the vehicle in order for the
system to recognize them as valid keys. This can be
done by the dealer using a DRBIIItscan tool or, if
Customer Learn programming is an available SKIS
feature in the market where the vehicle was pur-
chased, the customer can program the additional
keys, as long as at least two valid Sentry Keys are
already available. (Refer to 8 - ELECTRICAL/VEHI-
CLE THEFT SECURITY - STANDARD PROCE-
DURE - TRANSPONDER PROGRAMMING).
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store fault information in the form of DiagnosticTrouble Codes (DTC's) if a system malfunction is
detected. Refer to the appropriate diagnostic informa-
tion.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM
The VTSS-related hard wired inputs to and out-
puts from the Body Control Module (BCM), the
Driver Door Module (DDM), or the Passenger Door
Module (PDM) may be diagnosed and tested using
conventional diagnostic tools and procedures. Refer
to the appropriate wiring information.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the BCM, the
DDM, the PDM, or the Programmable Communica-
tions Interface (PCI) data bus network. In order to
obtain conclusive testing of the VTSS, the BCM, the
DDM, the PDM, and the PCI data bus network must
also be checked. The most reliable, efficient, and
accurate means to diagnose the VTSS requires the
use of a DRBIIItscan tool and the appropriate diag-
nostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
8Q - 4 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)

(2) Check for battery voltage at the fused B(+) fuse
in the JB. If OK, go to Step 3. If not OK, repair the
open B(+) circuit between the JB fuse and the Power
Distribution Center (PDC).
(3) Check the fused ignition switch output (st-run)
fuse in the JB. If OK, go to Step 4. If not OK, repair
the shorted circuit or component and replace the
faulty fuse.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (st-run) fuse in the JB. If OK, go to Step 5. If
not OK, repair the open fused ignition switch output
(st-run) circuit between the JB fuse and the ignition
switch as required.
(5) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the Sentry Key Immobilizer Module
(SKIM) from the SKIM connector. Check for continu-
ity between the ground circuit of the instrument
panel wire harness connector for the SKIM and a
good ground. There should be continuity. If OK, go to
Step 6. If not OK, repair the open ground circuit.
(6) Reconnect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
instrument panel wire harness connector for the
SKIM. If OK, go to Step 7. If not OK, repair the open
fused B(+) circuit between the SKIM and the JB
fuse.
(7) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (st-run) circuit of the instrument panel wire
harness connector for the SKIM. If OK, refer to the
appropriate diagnostic information and use a
DRBIIItscan tool to complete the diagnosis of the
SKIS. If not OK, repair the open fused ignition
switch output (st-run) circuit between the SKIM and
the JB fuse.
SKIS INDICATOR FLASHES OR LIGHTS SOLID FOLLOWING
BULB TEST
A SKIS indicator that flashes following a successful
bulb test indicates that an invalid key has been
detected, or that a key-related fault has been set. A
SKIS indicator that lights solid following a successful
bulb test indicates that the SKIM has detected a sys-
tem malfunction or that the SKIS is inoperative. In
either case, fault information will be stored in the
SKIM memory. For retrieval of this fault information
and further diagnosis of the SKIS, the PCI data bus,
the SKIM message outputs to the instrument cluster,
the SKIM message outputs to the Body Control Mod-
ule (BCM), or the message inputs and outputs
between the SKIM and the Powertrain Control Mod-
ule (PCM), a DRBIIItscan tool and the appropriate
diagnostic information are required. Following are
preliminary troubleshooting guidelines to be followed
during diagnosis using a DRBIIItscan tool:(1) Using the DRBIIItscan tool, read and record
the faults as they exist in the SKIM when you first
begin your diagnosis of the vehicle. It is important to
document these faults because the SKIM does not
differentiate between historical and active faults. If
this problem turns out to be an intermittent condi-
tion, this information may become invaluable to your
diagnosis.
(2) Using the DRBIIItscan tool, erase all of the
faults from the SKIM.
(3) Cycle the ignition switch to the Off position,
then back to the On position.
(4) Using the DRBIIItscan tool, read any faults
that are now present in the SKIM. These are the
active faults.
(5) Using this active fault information, refer to the
proper procedure in the appropriate diagnostic infor-
mation for the additional specific diagnostic steps.
STANDARD PROCEDURE
STANDARD PROCEDURE - SKIS
INITIALIZATION
The Sentry Key Immobilizer System (SKIS) must
be initialized following a Sentry Key Immobilizer
Module (SKIM) replacement. SKIS initialization
requires the use of a DRBIIItscan tool. Initialization
will also require that you have access to the unique
four-digit PIN code that was assigned to the original
SKIM. The PIN codemustbe used to enter the
Secured Access Mode in the SKIM. This PIN number
may be obtained from the vehicle owner, from the
original vehicle invoice, or from the DaimlerChrysler
Customer Center. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES - STANDARD PRO-
CEDURE - PCM/SKIM PROGRAMMING).
NOTE: If a Powertrain Control Module (PCM) is
replaced on a vehicle equipped with the Sentry Key
Immobilizer System (SKIS), the unique Secret Key
data must be transferred from the Sentry Key
Immobilizer Module (SKIM) to the new PCM using
the PCM replacement procedure. This procedure
also requires the use of a DRBIIITscan tool and the
unique four-digit PIN code to enter the Secured
Access Mode in the SKIM. Refer to the appropriate
diagnostic information for the proper PCM replace-
ment procedures.
STANDARD PROCEDURE - SENTRY KEY
TRANSPONDER PROGRAMMING
All Sentry Keys included with the vehicle are pre-
programmed to work with the Sentry Key Immobi-
lizer System (SKIS) when it is shipped from the
8Q - 6 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)

INSTALLATION - HOOD AJAR SWITCH
STRIKER
(1) Align the three integral retainers of the hood
ajar switch striker with their mounting holes in the
inner hood panel reinforcement (Fig. 4).
(2) Using hand pressure, firmly press the hood
ajar switch striker against the inner hood panel rein-
forcement until all of the striker retainers are fully
engaged in their mounting holes.
(3) Close and latch the hood.
INTRUSION TRANSCEIVER
MODULE
DESCRIPTION
An Intrusion Transceiver Module (ITM) is part of
the premium version of the Vehicle Theft Alarm
(VTA) in the Vehicle Theft Security System (VTSS)
(Fig. 5). The premium version of the VTA is only
available in vehicles built for certain markets, where
the additional features offered by this system are
required. The ITM is located in the passenger com-
partment. This unit is designed to provide interior
motion detection, and serve as an interface between
the Body Control Module (BCM) and the alarm siren
module.
The ITM is concealed beneath a dedicated molded
plastic trim cover that approximates the size and
shape of a typical dome lamp housing. However,
rather than a lens, the ITM features three sets of
louvered openings. One set of louvered openings is
located at each outboard end of the center rib, while
the third set is centered. Each of the louvered open-
ings is covered on the inside by a sight shield thatextends the length of the center rib. The module is
secured to a mounting bracket above the headliner
(Fig. 6).
Concealed within the housing is the circuitry of the
ITM which includes a microprocessor, and an ultra-
sonic receive transducer. Both the transmit trans-
ducer on the right side of the module and the receive
transducer on the ITM circuit board are aimed
through two small round holes in the sight shield of
the trim cover. The ITM is connected to the vehicle
electrical system by a take out and connector of the
overhead wire harness that is integral to the head-
liner.
The ITM unit cannot be adjusted or repaired and,
if faulty or damaged, it must be replaced. The ITM is
serviced as a unit with the trim cover.
OPERATION
The microprocessor in the Intrusion Transceiver
Module (ITM) contains the motion sensor logic cir-
cuits and controls all of the features of the premium
version of the Vehicle Theft Alarm (VTA). The ITM
uses On-Board Diagnostics (OBD) and can communi-
cate with other modules in the vehicle as well as
with the DRBIIItscan tool using the Programmable
Communications Interface (PCI) data bus network.
This method of communication is used by the ITM to
communicate with the Body Control Module (BCM)
and for diagnosis and testing. The ITM also commu-
nicates with the alarm siren over a dedicated serial
bus circuit.
Fig. 5 INTRUSION TRANSCEIVER MODULE
1 - ITM
2 - HEADLINER
Fig. 6 INTRUSION TRANSCEIVER MODULE
1 - TRIM COVER
2 - CONNECTOR RECEPTACLE
3 - HOUSING
4 - SCREW (4)
5 - SERVICE HOLE (2)
6 - LATCH FEATURE (4)
WJVEHICLE THEFT SECURITY 8Q - 11
HOOD AJAR SWITCH (Continued)

FRONT WIPERS/WASHERS
DESCRIPTION
An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
Fig. 1 Front Wiper & Washer System
1 - WASHER RESEVOIR FILLER TUBE
2 - WASHER RESERVOIR, PUMP/MOTOR, FLUID LEVEL
SWITCH
3 - WASHER NOZZLE (2)
4 - WIPER MODULE5 - WIPER ARM & BLADE (2)
6 - RIGHT (WIPER) MULTI-FUNCTION SWITCH RIGHT
7 - RAIN SENSOR MODULE
8R - 2 FRONT WIPERS/WASHERSWJ

ods may not prove conclusive in the diagnosis of the
Body Control Module (BCM), the Rain Sensor Mod-
ule (RSM), the Powertrain Control Module (PCM) or
the inputs to or outputs from these modules that con-
trol the various front wiper and washer system oper-
ating modes. The most reliable, efficient, and
accurate means to diagnose the BCM, the RSM, the
PCM or the BCM inputs and outputs related to the
various front wiper and washer system operating
modes requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
FRONT WASHER SYSTEM
The diagnosis found here addresses an electrically
inoperative washer system. If the washer pump/mo-
tor operates, but no washer fluid is emitted from the
front washer nozzles, be certain to check the fluid
level in the reservoir. Also inspect the front washer
system components as required. (Refer to 8 - ELEC-
TRICAL/FRONT WIPERS/WASHERS - INSPEC-
TION). Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Turn the ignition switch to the On position.
Turn the control knob on the control stalk of the
right (wiper) multi-function switch to the Low or
High wiper position. Check whether the front wiper
system is operating. If OK, go to Step 2. If not OK,
test and repair the front wiper system before con-
tinuing with these tests. Refer to FRONT WIPER
SYSTEM
(2) Turn the control knob on the control stalk of
the right (wiper) multi-function switch to the Off
position. Pull the control stalk of the right (wiper)
multi-function switch toward the steering wheel to
close the front washer switch. The front washer
pump should operate and the front wipers should
operate for about three sweep cycles after the switch
is released before they park. If the front wipers are
OK, but the front washers are not, go to Step 3. If
the front washers are OK, but the front wipers are
not, go to Step 5.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the left headlamp and dash wire harness
connector for the front washer pump/motor from the
pump/motor connector receptacle. Check for continu-
ity between the ground circuit cavity of the left head-
lamp and dash wire harness connector for the front
washer pump/motor and a good ground. There should
be continuity. If OK, go to Step 4. If not OK, repair
the open ground circuit to ground (G106) as required.
(4) Reconnect the battery negative cable. Turn the
ignition switch to the On position. While pulling the
control stalk of the right (wiper) multi-function
switch toward the steering wheel to close the front
washer switch, check for battery voltage at the
washer pump switch sense circuit cavity of the left
headlamp and dash wire harness connector for the
front washer pump/motor unit. If OK, replace the
faulty front washer pump/motor. If not OK, repair
the open washer pump switch sense circuit between
the right (wiper) multi-function switch and the front
washer pump/motor unit as required.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the instrument panel wire harness con-
nector (Connector C2) for the Body Control Module
(BCM) from the BCM connector receptacle. Recon-
nect the battery negative cable. Turn the ignition
switch to the On position. While pulling the control
stalk of the right (wiper) multi-function switch
toward the steering wheel to close the front washer
WJFRONT WIPERS/WASHERS 8R - 7
FRONT WIPERS/WASHERS (Continued)

JUNCTION BLOCK
DESCRIPTION
An electrical Junction Block (JB) is concealed
beneath the driver side of the instrument panel in
the passenger compartment of the vehicle (Fig. 3).
The JB combines the functions previously provided
by a separate fuseblock module and relay center. The
JB serves to simplify and centralize numerous elec-
trical components, as well as to distribute electrical
current to many of the accessory systems in the vehi-
cle. It also eliminates the need for numerous splice
connections. The JB houses up to thirty-three blade-
type mini fuses, up to two blade-type automatic
resetting circuit breakers, the electronic combination
flasher, the Daytime Running Lamp (DRL) module
(Canada only) and up to twelve International Stan-
dards Organization (ISO) relays (three standard-type
and nine micro-type). The JB also incorporates an
integral connector and mounting for the Body Con-
trol Module (BCM). The BCM is secured with four
screws directly to the dash panel side of the JB.
Refer toBody Control Modulein Electronic Con-
trol Modules for additional information covering the
BCM.
The molded plastic JB housing has integral mounts
that are secured with two screws and two snap
retainers to the instrument panel steering column
support bracket behind the instrument panel steer-ing column opening cover. The JB is concealed above
the molded plastic instrument panel fuse cover. Inte-
gral latches molded into the fuse cover secure it the
JB, the BCM and the 16-way data link connector tab
of the instrument panel steering column support
bracket. The fuse cover can be pulled downward to
disengage the latches and provide service access to
all of the fuses, relays and wire harness connectors of
the JB. The fuse cover has a fuse puller and spare
fuses secured to its upper surface. Refer toInstru-
ment Panel Fuse Coverin Body for additional ser-
vice information.
The JB unit cannot be repaired and is only ser-
viced as an assembly. If any internal circuit or the JB
housing is faulty or damaged, the entire JB unit
must be replaced. The BCM is available for separate
service replacement.
OPERATION
All of the circuits entering and leaving the Junc-
tion Block (JB) do so through up to five wire harness
connectors, which are connected to the JB through
integral connector receptacles molded into the JB
housing. Internal connection of all of the JB circuits
is accomplished by a printed circuit board. There are
also two separate wire harness connections to con-
nector receptacles that are integral to the BCM.
Refer toJunction Blockin Wiring Diagrams for
additional information and the location of complete
JB circuit diagrams.
REMOVAL
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the fuse cover from the bottom of the
Junction Block (JB).
(3) Remove the steering column opening cover
from the instrument panel. Refer toSteering Col-
umn Opening Coverin Body for the location of
steering column opening cover removal procedures.
Fig. 3 Junction Block Location
1 - REAR LATCHES
2 - JUNCTION BLOCK AND BODY CONTROL MODULE UNIT
3 - INSTRUMENT PANEL FUSE COVER
4 - SIDE LATCH
5 - FRONT LATCHES
WJ8W-97 POWER DISTRIBUTION 8W - 97 - 5

A/C COMPRESSOR CLUTCH
DESCRIPTION
The compressor clutch assembly consists of a sta-
tionary electromagnetic coil, a hub bearing and pul-
ley assembly, and a clutch plate (Fig. 4). The
electromagnetic coil unit and the hub bearing and
pulley assembly are each retained on the nose of the
compressor front housing with snap rings. The clutch
plate is keyed to the compressor shaft and secured
with a bolt.
OPERATION
The compressor clutch components provide the
means to engage and disengage the compressor from
the engine serpentine accessory drive belt. When the
clutch coil is energized, it magnetically draws the
clutch into contact with the pulley and drives the
compressor shaft. When the coil is not energized, the
pulley freewheels on the clutch hub bearing, which is
part of the pulley. The compressor clutch and coil are
the only serviced parts on the compressor.
The compressor clutch engagement is controlled by
several components: the a/c switch on the a/c heater
control panel, the Automatic Zone Control (AZC) con-
trol module (if the vehicle is so equipped), the evap-
orator probe, the a/c high pressure transducer, the
a/c compressor clutch relay, the body control module
(BCM) and the Powertrain Control Module (PCM).
The PCM may delay compressor clutch engagement
for up to thirty seconds. Refer to Electronic Control
Modules for more information on the PCM controls.
DIAGNOSIS AND TESTING - COMPRESSOR
CLUTCH COIL
For circuit descriptions and diagrams, refer to the
appropriate wiring diagrams. The battery must be
fully-charged before performing the following tests.
Refer to Battery for more information.
(1) Connect an ammeter (0 to 10 ampere scale) in
series with the clutch coil terminal. Use a voltmeter
(0 to 20 volt scale) with clip-type leads for measuring
the voltage across the battery and the compressor
clutch coil.
(2) With the a/c heater mode control switch in any
a/c mode, the a/c heater control a/c switch in the ON
position, and the blower motor switch in the lowest
speed position, start the engine and run it at normal
idle.
(3) The compressor clutch coil voltage should read
within 0.2 volts of the battery voltage. If there is
voltage at the clutch coil, but the reading is not
within 0.2 volts of the battery voltage, test the clutch
coil feed circuit for excessive voltage drop and repair
as required. If there is no voltage reading at the
clutch coil, use a DRBIIItscan tool and the appro-
priate diagnostic information for testing of the com-
pressor clutch circuit. The following components
must be checked and repaired as required before you
can complete testing of the clutch coil:
²Fuses in the junction block and the Power Dis-
tribution Center (PDC)
²A/C heater mode control switch
²A/C compressor clutch relay
²A/C high pressure transducer
²A/C evaporator probe
²Powertrain Control Module (PCM)
²Body Control Module (BCM)
(4) The compressor clutch coil is acceptable if the
current draw measured at the clutch coil is 2.0 to 3.9
amperes with the electrical system voltage at 11.5 to
12.5 volts. This should only be checked with the work
area temperature at 21É C (70É F). If system voltage
is more than 12.5 volts, add electrical loads by turn-
ing on electrical accessories until the system voltage
drops below 12.5 volts.
(a) If the clutch coil current reading is four
amperes or more, the coil is shorted and should be
replaced.
(b) If the clutch coil current reading is zero, the
coil is open and should be replaced.
Fig. 4 COMPRESSOR CLUTCH - TYPICAL
1 - CLUTCH PLATE
2 - SHAFT KEY
3 - PULLEY
4 - COIL
5 - CLUTCH SHIMS
6 - SNAP RING
7 - SNAP RING
WJCONTROLS 24 - 13

NOTE: The blend door sub-assembly is attached to
the housing with 2 screws, and may be removed for
service (Fig. 19).
ASSEMBLY
(1) Place the top half of the HVAC housing on the
bottom half. Be certain that each of the door pivot
pins align with the pivot holes in the HVAC housing.
(2) Install the 10 screws that secure the two hous-
ing halves to each other. Tighten the HVAC housing
screws to 2.2 N´m (20 in. lbs.).
(3) Attach the wire harness electrical connector(s)
to the mounts on the lower case at the blower motor
end of the unit.
(4) Install the 5 clips that secure the two housing
halves to each other. Check doors for binding after
replacement, and after assembly of housing.
(5) Install the screw with plastic washer holding
the lever assembly to the upper case section.
(6) Install the mode door actuator on the left side
of the housing.
INSTALLATION
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN PLUMBING BEFORE PERFORMING THE
FOLLOWING OPERATION. (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - WARNING) (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
CAUTION)Any kinks or sharp bends in the refrigerant plumb-
ing will reduce the capacity of the entire air condi-
tioning system. Kinks and sharp bends reduce the
flow of refrigerant in the system. A good rule for the
flexible hose refrigerant lines is to keep the radius of
all bends at least ten times the diameter of the hose.
In addition, the flexible hose refrigerant lines should
be routed so they are at least 80 millimeters (3
inches) from the exhaust manifold.
High pressures are produced in the refrigerant sys-
tem when the air conditioning compressor is operat-
ing. Extreme care must be exercised to make sure
that each of the refrigerant system connections is
pressure-tight and leak free. It is a good practice to
inspect all flexible hose refrigerant lines at least once
a year to make sure they are in good condition and
properly routed.
(1) Position the HVAC housing to the dash panel.
Be certain that the evaporator condensate drain tube
and the housing mounting studs are inserted into
their correct mounting holes.
(2) Install the HVAC housing mounting nuts to the
studs on the passenger compartment side of the dash
panel. Tighten the nuts to 4.5 N´m (40 in. lbs.).
(3) Connect the HVAC housing wire harness con-
nectors.
(4) Reinstall the rear floor heat ducts to the center
floor heat duct outlets.
(5) Install and tighten the nuts onto the HVAC
housing mounting studs on the engine compartment
side of the dash panel. Tighten the nuts to 7 N´m (60
in. lbs.).
(6) Reinstall the PCM to the passenger side dash
panel in the engine compartment. Refer to Electronic
Control Modules for the procedures.
(7) Reinstall the coolant reserve/overflow bottle to
the passenger side inner fender shield. Refer to Cool-
ing for the procedures.
(8) If the vehicle is equipped with the manual tem-
perature control system, connect the HVAC system
vacuum supply line connector to the tee fitting near
the heater core tubes.
(9) Unclamp/unplug the heater core hoses and
tubes. Connect the heater hoses to the heater core
tubes and fill the engine cooling system. Refer to
Cooling for the procedures.
(10) Unplug or remove the tape from the suction
line and the evaporator outlet tube fittings. Connect
the suction line to the evaporator outlet tube.
Tighten retaining nut to 28 N´m (250 in. lbs.).
(11) Unplug or remove the tape from the liquid
line and the evaporator inlet tube fittings. Connect
the liquid line to the evaporator inlet tube. Tighten
retaining nut to 28 N´m (250 in. lbs.).
(12) Evacuate the refrigerant system. (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
Fig. 19 BLEND DOOR SUB-ASSEMBLY (AZC)
1 - PASSENGER SIDE BLEND DOOR
2 - BLEND DOOR SUB-ASSEMBLY
3 - DOOR PIVOT SHAFT BUSHING
4 - DOOR SHAFT LEVER
5 - DRIVER SIDE BLEND DOOR
WJDISTRIBUTION 24 - 45
HVAC HOUSING (Continued)