Transfer case switch JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2003, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2003 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 298 of 2199
REMOVAL - EXHAUST-TO-BODY GROUND
STRAP
(1) Raise and support vehicle.
(2) Remove fasteners from exhaust, crossmember
and transmission/transfer case.
(3) Remove the ground strap.
INSTALLATION
INSTALLATION - ENGINE TO BODY GROUND
STRAP
(1) Position the engine-to-body ground strap into
the engine compartment.
(2) Install the engine-to-body ground strap eye-
let(s) onto the stud(s) on the engine.
(3) On models with a 4.0L engine, install and
tighten the nut that secures the engine-to-body
ground strap eyelet to the stud on the right rear side
of the engine cylinder head. Tighten the nut to 5.6
N´m (50 in. lbs.).
(4) On models with a 4.7L engine, install and
tighten the two nuts that secure the engine-to-body
ground strap eyelets to the studs on the right and
left rear sides of the engine intake manifold. Tighten
the nuts to 11.3 N´m (100 in. lbs.).(5) Install and tighten the screw that secures the
engine-to-body ground strap eyelet to the lower ple-
num panel. Tighten the screw to 4.5 N´m (40 in. lbs.).
INSTALLATION - EXHAUST-TO-BODY GROUND
STRAP
(1) Install the ground strap to the exhaust, cross-
member and transmission/transfer case.
(2) Install the fasteners.
(3) Lower the vehicle.
REMOTE SWITCHES
DESCRIPTION
Remote radio control switches are included on
models equipped with the optional leather-wrapped
steering wheel. The two rocker-type switch units
(Fig. 15) are mounted in the upper spoke covers of
the rear (instrument panel side) steering wheel trim
cover. The switch unit on the left side is the seek
switch and has seek up, seek down, and preset sta-
tion advance switch functions. The switch unit on the
right side is the volume control switch and has vol-
ume up, volume down, and mode advance switch
functions.
Fig. 13 Engine-To-Body Ground Strap Remove/
Install - 4.0L Engine
1 - SCREW
2 - LOWER PLENUM PANEL
3 - ENGINE
4 - STUD
5 - NUT
6 - GROUND STRAP
Fig. 14 Engine-To-Body Ground Strap Remove/
Install - 4.7L Engine
1 - GROUND STRAP
2 - SCREW
3 - ENGINE
4 - STUD (2)
5 - NUT (2)
6 - LOWER PLENUM PANEL
WJAUDIO 8A - 19
RADIO NOISE SUPPRESSION GROUND STRAP (Continued)
Page 444 of 2199
SHIFT INDICATOR (TRANSFER
CASE)
DESCRIPTION
A part time indicator is standard equipment on all
instrument clusters, but is only functional on vehi-
cles equipped with the standard equipment Selec-
Trac four-wheel drive system. The part time indicator
is located near the right edge of the instrument clus-
ter, to the right of the speedometer. The part time
indicator consists of the words ªPART TIMEº
imprinted on an amber lens. The lens is located
behind a cutout in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
ible when it is not illuminated. The words ªPART
TIMEº appear silhouetted against an amber field
through the translucent outer layer of the overlay
when the indicator is illuminated from behind by a
replaceable incandescent bulb and bulb holder unit
located on the instrument cluster electronic circuit
board. The part time indicator lens is serviced as a
unit with the instrument cluster lens, hood and mask
unit.
OPERATION
The part time indicator gives an indication to the
vehicle operator that a four-wheel drive part time
operating mode of the transfer case is selected. On
vehicles with the standard equipment Selec-Trac
four-wheel drive system, the part time indicator illu-
minates when the NV-242 transfer case is engaged in
either the4X4Part Time or 4 Lo positions. This
indicator is controlled by a transistor on the instru-
ment cluster electronic circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The part time indicator
bulb is completely controlled by the instrument clus-
ter logic circuit, and that logic will only allow this
indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is in
any position except On or Start. The bulb only illu-
minates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the part time indicator for the following
reasons:
²Part Time Indicator Lamp-On Message-
Each time the cluster receives a part time indicator
lamp-on message from the PCM indicating that a
four-wheel drive part time position of the transfer
case has been selected, the part time indicator will beilluminated. The indicator remains illuminated until
the cluster receives a part time indicator lamp-off
message from the PCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the part time indicator will
be turned on for the duration of the test to confirm
the functionality of the bulb and the cluster control
circuitry.
The PCM continually monitors the transfer case
switch to determine the driveline operating mode.
The PCM then sends the proper part time indicator
lamp-on and lamp-off messages to the instrument
cluster. If the part time indicator fails to light during
the actuator test, replace the bulb with a known good
unit. For further diagnosis of the part time indicator
or the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transfer case switch, the
PCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the part
time indicator, a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
SKIS INDICATOR
DESCRIPTION
A Sentry Key Immobilizer System (SKIS) indicator
is standard equipment on all instrument clusters, but
is only operational on vehicles equipped with the
optional SKIS. The SKIS indicator is located in the
upper right corner of the instrument cluster, to the
right of the speedometer. The SKIS indicator consists
of a graphical representation or icon of a circled and
crossed-out key imprinted on an amber lens. The lens
is located behind a cutout in the opaque layer of the
instrument cluster overlay. The dark outer layer of
the overlay prevents the indicator from being clearly
visible when it is not illuminated. The icon appears
silhouetted against an amber field through the trans-
lucent outer layer of the overlay when it is illumi-
nated from behind by an incandescent bulb and bulb
holder unit located on the instrument cluster elec-
tronic circuit board. The SKIS indicator lens is ser-
viced as a unit with the instrument cluster lens, hood
and mask unit.
OPERATION
The Sentry Key Immobilizer System (SKIS) indica-
tor gives an indication to the vehicle operator of the
status of the SKIS. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the Sen-
try Key Immobilizer Module (SKIM) over the
WJINSTRUMENT CLUSTER 8J - 29
Page 597 of 2199
(2) Check for battery voltage at the fused B(+) fuse
in the JB. If OK, go to Step 3. If not OK, repair the
open B(+) circuit between the JB fuse and the Power
Distribution Center (PDC).
(3) Check the fused ignition switch output (st-run)
fuse in the JB. If OK, go to Step 4. If not OK, repair
the shorted circuit or component and replace the
faulty fuse.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (st-run) fuse in the JB. If OK, go to Step 5. If
not OK, repair the open fused ignition switch output
(st-run) circuit between the JB fuse and the ignition
switch as required.
(5) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the Sentry Key Immobilizer Module
(SKIM) from the SKIM connector. Check for continu-
ity between the ground circuit of the instrument
panel wire harness connector for the SKIM and a
good ground. There should be continuity. If OK, go to
Step 6. If not OK, repair the open ground circuit.
(6) Reconnect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
instrument panel wire harness connector for the
SKIM. If OK, go to Step 7. If not OK, repair the open
fused B(+) circuit between the SKIM and the JB
fuse.
(7) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (st-run) circuit of the instrument panel wire
harness connector for the SKIM. If OK, refer to the
appropriate diagnostic information and use a
DRBIIItscan tool to complete the diagnosis of the
SKIS. If not OK, repair the open fused ignition
switch output (st-run) circuit between the SKIM and
the JB fuse.
SKIS INDICATOR FLASHES OR LIGHTS SOLID FOLLOWING
BULB TEST
A SKIS indicator that flashes following a successful
bulb test indicates that an invalid key has been
detected, or that a key-related fault has been set. A
SKIS indicator that lights solid following a successful
bulb test indicates that the SKIM has detected a sys-
tem malfunction or that the SKIS is inoperative. In
either case, fault information will be stored in the
SKIM memory. For retrieval of this fault information
and further diagnosis of the SKIS, the PCI data bus,
the SKIM message outputs to the instrument cluster,
the SKIM message outputs to the Body Control Mod-
ule (BCM), or the message inputs and outputs
between the SKIM and the Powertrain Control Mod-
ule (PCM), a DRBIIItscan tool and the appropriate
diagnostic information are required. Following are
preliminary troubleshooting guidelines to be followed
during diagnosis using a DRBIIItscan tool:(1) Using the DRBIIItscan tool, read and record
the faults as they exist in the SKIM when you first
begin your diagnosis of the vehicle. It is important to
document these faults because the SKIM does not
differentiate between historical and active faults. If
this problem turns out to be an intermittent condi-
tion, this information may become invaluable to your
diagnosis.
(2) Using the DRBIIItscan tool, erase all of the
faults from the SKIM.
(3) Cycle the ignition switch to the Off position,
then back to the On position.
(4) Using the DRBIIItscan tool, read any faults
that are now present in the SKIM. These are the
active faults.
(5) Using this active fault information, refer to the
proper procedure in the appropriate diagnostic infor-
mation for the additional specific diagnostic steps.
STANDARD PROCEDURE
STANDARD PROCEDURE - SKIS
INITIALIZATION
The Sentry Key Immobilizer System (SKIS) must
be initialized following a Sentry Key Immobilizer
Module (SKIM) replacement. SKIS initialization
requires the use of a DRBIIItscan tool. Initialization
will also require that you have access to the unique
four-digit PIN code that was assigned to the original
SKIM. The PIN codemustbe used to enter the
Secured Access Mode in the SKIM. This PIN number
may be obtained from the vehicle owner, from the
original vehicle invoice, or from the DaimlerChrysler
Customer Center. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES - STANDARD PRO-
CEDURE - PCM/SKIM PROGRAMMING).
NOTE: If a Powertrain Control Module (PCM) is
replaced on a vehicle equipped with the Sentry Key
Immobilizer System (SKIS), the unique Secret Key
data must be transferred from the Sentry Key
Immobilizer Module (SKIM) to the new PCM using
the PCM replacement procedure. This procedure
also requires the use of a DRBIIITscan tool and the
unique four-digit PIN code to enter the Secured
Access Mode in the SKIM. Refer to the appropriate
diagnostic information for the proper PCM replace-
ment procedures.
STANDARD PROCEDURE - SENTRY KEY
TRANSPONDER PROGRAMMING
All Sentry Keys included with the vehicle are pre-
programmed to work with the Sentry Key Immobi-
lizer System (SKIS) when it is shipped from the
8Q - 6 VEHICLE THEFT SECURITYWJ
VEHICLE THEFT SECURITY (Continued)
Page 673 of 2199
Component Page
Power Outlet......................... 8W-41
Power Seats.......................... 8W-63
Power Windows....................... 8W-60
Powertrain Control Module.............. 8W-30
Radio............................... 8W-47
Rain Sensor.......................... 8W-49
Recirculation Door Motor/Actuator........ 8W-42
Red Brake Warning Indicator Switch....... 8W-35
Remote Keyless Module................. 8W-39
Remote Radio Switches................. 8W-47
Splices.............................. 8W-10
Seat Belt Switch...................... 8W-43
Seat Module.......................... 8W-63
Sentry Key Immobilizer Module.......... 8W-39
Shifter Assembly...................... 8W-31
Side Impact Sensors................... 8W-43
Side Marker Lamps.................... 8W-50
Side Repeater Lamps................... 8W-52
Siren............................... 8W-49
Speakers............................ 8W-47Component Page
Speed Control Switches................. 8W-33
Sunroof............................. 8W-64
Temperature Valve Actuator............. 8W-42
Throttle Position Sensor................ 8W-30
Trailer Tow.......................... 8W-54
Transfer Case Position Sensor............ 8W-31
Transmission......................... 8W-31
Turn Signal Lamps.................... 8W-52
Underhood Lamp...................... 8W-44
Vehicle Information Center.............. 8W-49
Viscous/Cabin Heater................... 8W-30
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Wastegate Solenoid.................... 8W-30
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensors................... 8W-35
Window Defogger...................... 8W-48
Wiper High/Low Relay.................. 8W-53
Wiper Motor.......................... 8W-53
Washer Pump......................... 8W-5
8W - 02 - 2 8W-02 COMPONENT INDEXWJ
Page 782 of 2199
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay . . . 8W-30-23, 35, 39, 41, 42
A/C Pressure Transducer........ 8W-30-21, 42, 45, 31
Accelerator Pedal Position Sensor........ 8W-30-37, 48
Adjustable Pedals Module................ 8W-30-33
Adjustable Pedals Motor/Sensor Assembly.... 8W-30-33
Adjustable Pedals Switch................ 8W-30-33
Auto Shut Down Relay...... 8W-30-8, 9, 12, 24, 25, 26,
27, 28, 29, 30, 35, 39, 41
Battery Temperature Sensor.......... 8W-30-2, 11, 50
Body Control Module................... 8W-30-46
Boost Pressure Sensor.................. 8W-30-45
Brake Lamp Switch.............. 8W-30-4, 5, 32, 51
Camshaft Position Sensor........ 8W-30-18, 19, 20, 49
Capacitor........................... 8W-30-12
Capacitor No. 1....................... 8W-30-16
Capacitor No. 2....................... 8W-30-17
Clockspring...................... 8W-30-4, 5, 38
Coil On Plug No. 1.................... 8W-30-17
Coil On Plug No. 2.................... 8W-30-16
Coil On Plug No. 3.................... 8W-30-17
Coil On Plug No. 4.................... 8W-30-16
Coil On Plug No. 5.................... 8W-30-17
Coil On Plug No. 6.................... 8W-30-16
Coil On Plug No. 7.................... 8W-30-17
Coil On Plug No. 8.................... 8W-30-16
Coil Rail............................ 8W-30-12
Controller Antilock Brake........... 8W-30-2, 36, 51
Crankcase Heater..................... 8W-30-35
Crankshaft Position Sensor....... 8W-30-18, 19, 20, 49
Data Link Connector............... 8W-30-6, 7, 46
Diagnostic Junction Port.......... 8W-30-6, 7, 33, 46
EGR Solenoid........................ 8W-30-50
Electronic Speed Control Servo........... 8W-30-4, 5
Engine Control Module.... 8W-30-34, 35, 36, 37, 38, 39,
40, 41, 42, 43, 44, 45,
46, 47, 48, 49, 50, 51
Engine Coolant Temperature Sensor . . . 8W-30-21, 22, 47
Engine Oil Pressure Sensor......... 8W-30-21, 22, 45
Engine Starter Motor Relay......... 8W-30-18, 19, 39
EVAP/Purge Solenoid.................. 8W-30-4, 5
Fuel Injector No. 1............... 8W-30-13, 15, 44
Fuel Injector No. 2............... 8W-30-13, 14, 44
Fuel Injector No. 3............... 8W-30-13, 15, 44
Fuel Injector No. 4............... 8W-30-13, 14, 44
Fuel Injector No. 5............... 8W-30-13, 15, 44
Fuel Injector No. 6.................. 8W-30-13, 14
Fuel Injector No. 7..................... 8W-30-15
Fuel Injector No. 8..................... 8W-30-14
Fuel Pressure Sensor................... 8W-30-37
Fuel Pressure Solenoid.................. 8W-30-47
Fuel Pump Module.................... 8W-30-10
Fuel Pump Relay.................. 8W-30-8, 9, 10
Fuel Tank Module..................... 8W-30-45
Fuse 6........................... 8W-30-8, 42
Fuse 10............................ 8W-30-33
Fuse 11............................ 8W-30-43
Fuse 12......................... 8W-30-8, 9, 40
Fuse 13............................ 8W-30-41
Fuse 16 . . 8W-30-24, 25, 26, 27, 28, 29, 30, 35, 37, 39, 41
Component Page
Fuse 19............................. 8W-30-9
Fuse 21......................... 8W-30-4, 5, 32
Fuse 22............................ 8W-30-34
Fuse 23............................ 8W-30-39
Fuse 24............................. 8W-30-9
Fuse 26..................... 8W-30-8, 12, 41, 47
Fuse 31............................ 8W-30-39
G103....................... 8W-30-8, 34, 39, 46
G104......................... 8W-30-26, 27, 30
G105........................... 8W-30-35, 39
G108........................... 8W-30-23, 43
G123.............................. 8W-30-50
G300............................ 8W-30-4, 33
G301............................ 8W-30-5, 10
Generator...................... 8W-30-3, 23, 35
Glow Plug No. 1...................... 8W-30-42
Glow Plug No. 2...................... 8W-30-43
Glow Plug No. 3...................... 8W-30-42
Glow Plug No. 4...................... 8W-30-43
Glow Plug No. 5...................... 8W-30-42
Glow Plug Relay No. 1............. 8W-30-35, 42, 43
Glow Plug Relay No. 2............. 8W-30-35, 42, 43
Hydraulic Cooling Module . . . 8W-30-3, 24, 25, 30, 31, 43
Idle Air Control Motor.................. 8W-30-20
Intake Air Temperature Sensor....... 8W-30-21, 22, 38
Intake Port Swirl Actuator............... 8W-30-39
Junction Block......... 8W-30-4, 5, 8, 9, 32, 33, 39, 40
Knock Sensor........................ 8W-30-11
Leak Detection Pump................... 8W-30-23
Manifold Absolute Pressure Sensor.... 8W-30-20, 21, 22
Mass Air Flow Sensor.................. 8W-30-37
Output Speed Sensor.................... 8W-30-2
Oxygen Sensor 1/1 Upstream...... 8W-30-25, 26, 28, 29
Oxygen Sensor 1/2 Downstream.... 8W-30-24, 25, 26, 30
Oxygen Sensor 2/1 Upstream........ 8W-30-27, 28, 29
Oxygen Sensor 2/2 Downstream...... 8W-30-24, 27, 30
Oxygen Sensor Downstream Relay . . 8W-30-24, 26, 27, 30
Park/Neutral Position Switch............. 8W-30-33
Power Distribution Center...... 8W-30-8, 9, 12, 24, 25,
26, 27, 28, 29, 30, 34, 35,
37, 39, 41, 42, 43, 47
Powertrain Control Module . . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 14, 15, 16, 17,
18, 19, 20, 21, 22, 23, 24, 25,
26, 27, 28, 29, 30, 31, 32
Shifter Assembly............... 8W-30-2, 32, 38, 40
Speed Control Switch No. 1........... 8W-30-4, 5, 38
Speed Control Switch No. 2........... 8W-30-4, 5, 38
Throttle Position Sensor................. 8W-30-20
Transfer Case Position Sensor........... 8W-30-8, 51
Transmission Control
Module............. 8W-30-6, 7, 20, 23, 32, 36, 40
Transmission Control Relay.............. 8W-30-23
Transmission Solenoid................ 8W-30-3, 21
Transmission Solenoid/TRS Assembly....... 8W-30-33
Viscous/Cabin Heater................... 8W-30-39
Viscous/Cabin Heater Relay...... 8W-30-35, 39, 41, 42
Wastegate Solenoid.................... 8W-30-35
Water In Fuel Sensor................... 8W-30-50
WJ8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 834 of 2199
8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Auto Shut Down Relay................ 8W-31-4
Back-Up Lamp Relay................ 8W-31-15
Body Control Module................ 8W-31-14
Brake Lamp Switch............... 8W-31-14, 15
Controller Antilock Brake............. 8W-31-17
Crankshaft Position Sensor.......... 8W-31-9, 10
Data Link Connector............ 8W-31-9, 10, 16
Diagnostic Junction Port............ 8W-31-4, 15
Engine Control Module............ 8W-31-16, 17
Engine Starter Motor Relay..... 8W-31-4, 5, 6, 12
Fuel Pump Relay.................... 8W-31-4
Fuse 5........................... 8W-31-2, 3
Fuse 12......................... 8W-31-4, 15
Fuse 20.......................... 8W-31-5, 6
Fuse 21........................ 8W-31-14, 15
Fuse 28.......................... 8W-31-2, 8
Fuse 31............................ 8W-31-4
G102.......................... 8W-31-11, 13
G108.............................. 8W-31-3
G200.......................... 8W-31-14, 15
G300............................. 8W-31-15
G301............................. 8W-31-15Component Page
Generator.......................... 8W-31-2
Input Speed Sensor.................. 8W-31-13
Junction Block............. 8W-31-4, 5, 6, 14, 15
Left Rear Lamp Assembly............ 8W-31-5, 6
Line Pressure Sensor................ 8W-31-13
Output Speed Sensor.............. 8W-31-8, 13
Park/Neutral Position Switch........... 8W-31-6
Power Distribution Center......... 8W-31-2, 3, 8
Powertrain Control
Module......... 8W-31-2, 4, 5, 6, 7, 8, 9, 10, 14
Right Rear Lamp Assembly........... 8W-31-5, 6
Shifter Assembly.............. 8W-31-14, 15, 16
Throttle Position Sensor............... 8W-31-7
Transfer Case Position Sensor........ 8W-31-6, 16
Transmission Control
Module........... 8W-31-3, 4, 7, 9, 10, 11, 12,
13, 14, 16, 17, 18
Transmission Control Relay . . . 8W-31-2, 3, 8, 11, 12
Transmission Solenoid.............. 8W-31-2, 8
Transmission Solenoid Assembly........ 8W-31-18
Transmission Solenoid/TRS
Assembly.............. 8W-31-3, 5, 11, 12, 13
WJ8W-31 TRANSMISSION CONTROL SYSTEM 8W - 31 - 1
Page 1052 of 2199
Component Page
RIGHT FRONT WHEEL SPEED
SENSOR....................... 8W-80-115
RIGHT HEADLAMP LEVELING MOTOR
(BUILT-UP-EXPORT)............. 8W-80-115
RIGHT HIGH BEAM HEADLAMP..... 8W-80-116
RIGHT INSTRUMENT PANEL
SPEAKER...................... 8W-80-116
RIGHT LIFTGATE AJAR SWITCH..... 8W-80-116
RIGHT LOW BEAM HEADLAMP..... 8W-80-116
RIGHT MULTI-FUNCTION SWITCH . . . 8W-80-116
RIGHT REAR DOOR LOCK
MOTOR/AJAR SWITCH........... 8W-80-117
RIGHT REAR DOOR SPEAKER....... 8W-80-117
RIGHT REAR LAMP ASSEMBLY...... 8W-80-117
RIGHT REAR WHEEL SPEED
SENSOR....................... 8W-80-117
RIGHT REMOTE RADIO SWITCH.... 8W-80-117
RIGHT SIDE REPEATER LAMP
(BUILT-UP-EXPORT)............. 8W-80-118
RIGHT VISOR/VANITY LAMP........ 8W-80-118
SEAT BELT SWITCH............... 8W-80-118
SEAT MODULE C1 (PREMIUM)...... 8W-80-118
SEAT MODULE C2 (PREMIUM)...... 8W-80-119
SENTRY KEY IMMOBILIZER
MODULE...................... 8W-80-119
SHIFTER ASSEMBLY
(C201 DIESEL).................. 8W-80-119
SHIFTER ASSEMBLY (GAS)......... 8W-80-120
SHIFTER ASSEMBLY C1 (DIESEL).... 8W-80-120
SHIFTER ASSEMBLY C2 (DIESEL).... 8W-80-120
SIREN (BUILT-UP-EXPORT)......... 8W-80-120
SPEED CONTROL SWITCH NO. 1.... 8W-80-120
SPEED CONTROL SWITCH NO. 2.... 8W-80-121
SUNROOF CONTROL MODULE...... 8W-80-121
SUNROOF MOTOR C1.............. 8W-80-121
SUNROOF MOTOR C2.............. 8W-80-121
SUNROOF SWITCH................ 8W-80-121Component Page
TEMPERATURE VALVE
ACTUATOR (MTC)............... 8W-80-122
THROTTLE POSITION
SENSOR (4.0L).................. 8W-80-122
THROTTLE POSITION
SENSOR (4.7L).................. 8W-80-122
TRAILER TOW BRAKE
LAMP RELAY................... 8W-80-122
TRAILER TOW CIRCUIT
BREAKER...................... 8W-80-122
TRAILER TOW CONNECTOR........ 8W-80-123
TRAILER TOW LEFT TURN
RELAY........................ 8W-80-123
TRAILER TOW RIGHT TURN
RELAY........................ 8W-80-123
TRANSFER CASE POSITION
SENSOR....................... 8W-80-123
TRANSMISSION CONTROL
MODULE (4.7L)................. 8W-80-124
TRANSMISSION CONTROL
MODULE C1 (DIESEL)........... 8W-80-125
TRANSMISSION CONTROL
MODULE C2 (DIESEL)........... 8W-80-125
TRANSMISSION SOLENOID (4.0L).... 8W-80-125
TRANSMISSION SOLENOID
ASSEMBLY (DIESEL)............ 8W-80-126
TRANSMISSION SOLENOID/TRS
ASSEMBLY (4.7L)................ 8W-80-126
UNDERHOOD LAMP............... 8W-80-126
VEHICLE INFORMATION CENTER . . . 8W-80-127
VISCOUS/CABIN HEATER
(DIESEL)...................... 8W-80-127
WASHER FLUID LEVEL SWITCH.... 8W-80-127
WASTEGATE SOLENOID
(DIESEL)...................... 8W-80-127
WATER IN FUEL SENSOR
(DIESEL)...................... 8W-80-127
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 5
Page 1122 of 2199
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z108 14BK/DG GROUND
2 Z108 14BK/DG GROUND
3 K20 14DB GENERATOR FIELD CONTROL
4 F142 14RD/DG FUSED AUTO SHUT DOWN RELAY OUTPUT
5 F142 14RD/DG FUSED AUTO SHUT DOWN RELAY OUTPUT
6 D52 18DG/WT CAN C BUS(+)
7 D25 20VT/YL PCI BUS
8 K944 20BR/DG CAMSHAFT POSITION SENSOR GROUND
9 K44 20YL/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 Y53 20BK/YL BOOST PRESSURE SENSOR SIGNAL
12 K155 20YL/WT MASS AIR FLOW SENSOR SIGNAL
13 Y40 20DG/VT FUEL PRESSURE SENSOR SIGNAL
14 K22 20RD/DB ACCELERATOR PEDAL POSITION SENSOR 2 SIGNAL
15 K81 20DB/DG ACCELERATOR PEDAL POSITION SENSOR 1 SIGNAL
16 Y100 20BR/GY FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 F300 20RD/BK BATTERY SENSE (+)
20 Z11 20BK/WT BATTERY SENSE (-)
21 K4 18BK/LB SENSOR GROUND
22 F991 20RD/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 K6 18VT/WT SENSOR REFERENCE VOLTAGE B
24 K3 20BK CRANKSHAFT POSITION SENSOR SIGNAL 1
25 D51 18WT CAN C BUS(-)
26 - -
27 - -
28 - -
29 K77 20BR/WT TRANSFER CASE POSITION SENSOR INPUT
30 G60 20BR/DB ENGINE OIL PRESSURE SENSOR SIGNAL
31 - -
32 K25 20VT/DG BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K255 20WT/DG ACCELERATOR PEDAL POSITION SENSOR 1 GROUND
35 Y43 20WT/VT ACCELERATOR PEDAL POSITION SENSOR 1 5-VOLT
SUPPLY
36 C18 20DB A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20RD/DG SPEED CONTROL SWITCH SIGNAL
39 K226 20DB/WT FUEL LEVEL SENSOR SIGNAL
40 K2 20DG/RD ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DG/WT INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Y101 20 CRANKSHAFT POSITION SENSOR SHIELD
43 K924 20YL CRANKSHAFT POSITION SENSOR SIGNAL 2
44 - -
45 - -
46 - -
47 L50 20WT/DB PRIMARY BRAKE SWITCH SIGNAL
48 K29 20WT/PK SECONDARY BRAKE SWITCH SIGNAL
49 - -
50 F855 18BR/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 - -
53 - -
54 Z189 20BR MASS AIR FLOW SENSOR GROUND
WJ8W-80 CONNECTOR PIN-OUT 8W - 80 - 75
Page 1155 of 2199
POWER CONNECTOR - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 F85 16VT/WT FUSED B(+)
2 Z234 16BK GROUND
POWERTRAIN CONTROL MODULE C1 (GAS) - BLACK 32 WAY
CAV CIRCUIT FUNCTION
1 K93 14TN/OR COIL DRIVER NO. 3
2 F991 18OR/DB FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 K94 14TN/LG (4.7L) COIL DRIVER NO. 4
4 K4 18BK/LB SENSOR GROUND
5 K96 14TN/LB (4.7L) COIL DRIVER NO. 6
6 T41 18BK/WT PARK/NEUTRAL POSITION SWITCH SENSE (T41)
7 K91 14TN/RD COIL DRIVER NO. 1
8 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
9 K98 14LB/RD (4.7L) COIL DRIVER NO. 8
10 K60 18YL/BK IDLE AIR CONTROL NO. 2 DRIVER
11 K40 18BR/WT IDLE AIR CONTROL NO. 3 DRIVER
12 - -
13 - -
14 K77 18LG/BK TRANSFER CASE POSITION SENSOR INPUT
15 K21 18BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
16 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
17 K7 18OR 5 VOLT SUPPLY
18 K44 18TN/YL CAMSHAFT POSITION SENSOR SIGNAL
19 K39 18GY/BK IDLE AIR CONTROL NO. 1 DRIVER
20 K59 18VT/BK IDLE AIR CONTROL NO. 4 DRIVER
21 K95 14TN/DG (4.7L) COIL DRIVER NO. 5
22 A7 14RD/BK FUSED B(+)
23 K22 18OR/RD THROTTLE POSITION SENSOR SIGNAL
24 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
25 K141 18TN/WT OXYGEN SENSOR 1/2 SIGNAL
26 K241 18LG/RD (EXCEPT 4.0L
BUILT-UP-EXPORT)OXYGEN SENSOR 2/1 SIGNAL
27 K1 18DG/RD MAP SENSOR SIGNAL
28 - -
29 K341 18TN/WT (4.0L EXCEPT
BUILT-UP-EXPORT)OXYGEN SENSOR 2/2 SIGNAL
29 K341 18PK/WT (4.7L) OXYGEN SENSOR 2/2 SIGNAL
30 - -
31 Z82 14BK/WT GROUND
32 Z81 14BK/TN GROUND
8W - 80 - 108 8W-80 CONNECTOR PIN-OUTWJ
Page 1177 of 2199
CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Blower Motor Controller (AZC) BK Behind Right Hand Side of
Instrument PanelN/S
Blower Motor Resistor Block
(MTC)BK Behind Right Hand Side of
Instrument PanelN/S
Body Control Module - C1 GY Lower Left Side of Instrument Panel 21, 22
Body Control Module-C2 -LHD WT Lower Left Side of Instrument Panel 21
Body Control Module-C2 -
RHDGY Lower Left Side of Instrument Panel 22
Boost Pressure Sensor
(Diesel)BK Top Front of Engine N/S
Brake Lamp Switch GY Brake Pedal Arm 31
C100 BK Right Front Engine Compartment 2, 5
C101 (4.0L RHD) LTGY Rear of Engine Compartment 15
C101 (4.7L RHD) BK Rear of Engine Compartment N/S
C102 (Diesel) BK Left Rear Engine Compartment 4, 7
C102 (Gas) BK Right Rear Engine Compartment 5, 10, 11, 14, 15, 18
C103 (Diesel) LTGY Rear of Engine 4, 7
C103 (Gas) GY Right Rear Engine Compartment 5, 10 11, 14, 15
C104 LTGY Right Rear Engine Compartment 14 18
C105 (Diesel) GY Right Rear Engine Compartment 4, 7, 8
C106 (Diesel) GY Lower Right Instrument Panel N/S
C106 (Gas RHD) GY Lower Right Instrument Panel N/S
C107 (Diesel) GY Left Rear Engine Compartment 4
C107 (LHD) BK Passenger Side Near Kick Panel 3, 30, 35
C107 (RHD) GY Passenger Side Near Kick Panel 3, 31
C108 BK Left Cowl 3, 4
C109 BK Near Transfer Case switch 12
C110 (Diesel) GY Top of Engine Near Glow Plugs 4, 7
C111 BK Left Front Frame Near Windshield
Washer Pump1, 3, 4
C112 BK Right Front Frame Near Horns 1, 5
C113 (Diesel) LTGY Rear of Engine 7, 8
C200 - LHD GY Passenger Side Near Kick Panel 19, 21, 35
C200 - RHD BK Passenger Side Near Kick Panel 20, 22
C201) WT Below Center Floor Console, Near
Park Brake19, 20, 21, 22
C202 WT HVAC Unit, Right Side of Instrument
Panel19, 20, 21, 22
C203 (AZC) WT HVAC Unit, Right Side of Instrument
Panel19, 20, 21, 22
C300 (LHD) GY Near Junction Block 30, 33
C301 (RHD) BK Near Junction Block 31
C302 BK At Driver Door 24, 25, 30, 31
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)