roof rack JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2003, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2003 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 289 of 2199
INSTALLATION
(1) Position the antenna base and lead into the
rear of the right front fender wheel house opening.
(2) Insert the antenna base into the mounting hole
in the top of the right front fender.
(3) Install the antenna escutcheon onto the
antenna base on the top of the right front fender.
(4) Install and tighten the antenna base cap nut
using an antenna nut wrench (Special Tool C-4816).
Tighten the cap nut to 6.8 N´m (60 in. lbs.).
(5) Install the plastic shroud onto the antenna
base cap nut.
(6) Install and tighten the antenna mast onto the
antenna base. Tighten the antenna mast to 3.3 N´m
(30 in. lbs.).
(7) Reach through the rear of the right front
fender wheel house opening to access and insert the
antenna lead coaxial cable and connector into the
passenger compartment through the hole in the right
cowl side outer panel.
(8) From the right front fender wheel house, seat
the antenna lead grommet into the hole in the right
cowl side outer panel.
(9) Install the lower rear half of the inner liner
into the right front fender wheel house.
(10) Reach under the passenger side of the instru-
ment panel near the right cowl side inner panel to
reconnect the antenna coaxial cable connector halves.
(11) Install the trim panel onto the right inner
cowl side.
(12) Install the scuff plate onto the right front door
sill.
(13) Reconnect the battery negative cable.
ANTENNA MODULE - EXPORT
DESCRIPTION
The antenna module (Fig. 7) is an electromagnetic
circuit component designed to capture and enhance
RF (Radio Frequency) signals in both the AM and
FM broadcast bands. The antenna module is
mounted to the right rear roof rail under the head-
liner. The modules mounting brackets also double as
the ground circuit. The module has a two wire elec-
trical connector that connects to the electric backlite
integral radio antenna, located on the right rear
quarter glass, a connector for the radio coax cable
and a connector for battery voltage.
Fig. 5 Antenna Mast Remove/Install - Typical
1 - ANTENNA MAST
2 - ADAPTER
3 - CAP NUT
Fig. 6 Antenna Base Cap Nut Remove/Install -
Typical
1 - CAP NUT
2 - ANTENNA ADAPTER
3 - TOOL
8A - 10 AUDIOWJ
ANTENNA BODY & CABLE (Continued)
Page 484 of 2199
MESSAGE SYSTEMS
TABLE OF CONTENTS
page page
OVERHEAD CONSOLE
DESCRIPTION..........................1
OPERATION............................1
STANDARD PROCEDURE
STANDARD PROCEDURE - MODULE LAMP
REPLACEMENT.......................1
STANDARD PROCEDURE - COURTESY
LAMP REPLACEMENT..................1
STANDARD PROCEDURE - MODULE LENS
REPLACEMENT.......................2
STANDARD PROCEDURE - ELECTRONIC
VEHICLE INFORMATION CENTER
PROGRAMMING.......................2
STANDARD PROCEDURE - COMPASS
DEMAGNETIZING......................4
STANDARD PROCEDURE - COMPASS
CALIBRATION.........................5
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT................5
REMOVAL.............................5
INSTALLATION..........................6
SPECIAL TOOLS
OVERHEAD CONSOLE SYSTEMS.........6
ELECTRONIC VEHICLE INFO CENTER
DESCRIPTION..........................6OPERATION............................9
DIAGNOSIS AND TESTING - ELECTRONIC
VEHICLE INFORMATION CENTER.........9
STANDARD PROCEDURE - TIRE PRESSURE
SYSTEM TEST.......................10
REMOVAL.............................10
INSTALLATION.........................10
UNIVERSAL TRANSMITTER
DESCRIPTION.........................11
OPERATION...........................11
DIAGNOSIS AND TESTING - UNIVERSAL
TRANSMITTER.......................11
AMBIENT TEMP SENSOR
DESCRIPTION.........................12
OPERATION...........................12
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR...............12
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR CIRCUIT........12
REMOVAL.............................12
INSTALLATION.........................13
OVERHEAD CONSOLE
DESCRIPTION
An overhead console is standard factory-installed
equipment on this model. The overhead console
includes the Electronic Vehicle Information Center
(EVIC) and two reading and courtesy lamps (Fig. 1).
On vehicles equipped with a power sunroof option,
the overhead console also houses the power sunroof
switch between the two reading and courtesy lamps.
The overhead console is mounted with one screw and
two snap-clips to a molded plastic retainer bracket
located above the headliner. The retainer bracket is
secured with adhesive to the inside surface of the
roof panel.
Following are general descriptions of the major
components used in the overhead console. Refer to
Overhead Consolein Wiring Diagrams for complete
circuit diagrams.
OPERATION
See the owner's manual in the vehicle glove box for
more information on the use and operation of the
various overhead console features.
STANDARD PROCEDURE
STANDARD PROCEDURE - MODULE LAMP
REPLACEMENT
(1) Remove the overhead console (Refer to 8 -
ELECTRICAL/OVERHEAD CONSOLE - REMOV-
AL).
(2) Using a flat blade screwdriver twist out socket/
lamp (Fig. 2).
(3) Replace lamp(s) as necessary.
STANDARD PROCEDURE - COURTESY LAMP
REPLACEMENT
(1) Open hood, disconnect and isolate the negative
battery cable.
WJMESSAGE SYSTEMS 8M - 1
Page 488 of 2199
tip of the tool is at least 61 centimeters (2 feet) from
the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass
variance (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE - STANDARD PROCEDURE).
STANDARD PROCEDURE - COMPASS
CALIBRATION
CAUTION: Do not place any external magnets, such
as magnetic roof mount antennas, in the vicinity of
the compass. Do not use magnetic tools when ser-
vicing the overhead console.
The electronic compass unit features a self-cali-
brating design, which simplifies the calibration pro-
cedure. This feature automatically updates the
compass calibration while the vehicle is being driven.
This allows the compass unit to compensate for small
changes in the residual magnetism that the vehicle
may acquire during normal use. If the compass read-
ings appear to be erratic or out of calibration, per-
form the following calibration procedure. Also, new
service replacement Electronic Vehicle Information
Center (EVIC) modules must have their compass cal-
ibrated using this procedure. Do not attempt to cali-
brate the compass near large metal objects such as
other vehicles, large buildings, or bridges; or, near
overhead or underground power lines.
NOTE: Whenever an EVIC module is replaced, the
variance number must also be reset. Refer to Com-
pass Variation Adjustment in this group.
Calibrate the compass manually as follows:
(1) Turn the ignition switch to the On position. If
the compass/temperature data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/temperature dis-
play.
(2) Depress the Reset push button and hold the
button down until ªCALº appears in the display. This
takes about ten seconds, and appears about five sec-
onds after ªVARIANCE = XXº is displayed.
(3) Release the Reset push button.
(4) Drive the vehicle on a level surface, away from
large metal objects and power lines, through one
complete circle at between five and eight kilometers-
per-hour (three and five miles-per-hour) in not less
than 20 seconds. The ªCALº message will disappear
from the display to indicate that the compass is now
calibrated.
NOTE: If the ªCALº message remains in the display,
either there is excessive magnetism near the com-
pass, or the unit is faulty. Repeat the calibration
procedure one more time.NOTE: If the wrong direction is still indicated in the
compass display, the area selected for calibration
may be too close to a strong magnetic field. Repeat
the calibration procedure in another location.
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli-
nation, is the difference in angle between magnetic
north and true geographic north. In some geographic
locations, the difference between magnetic and geo-
graphic north is great enough to cause the compass
to give false readings. If this problem occurs, the
compass variance setting may need to be changed.
To set the compass variance:
(1) Using the Variance Settings map, find your
geographic location and note the zone number (Fig.
4).
(2) Turn the ignition switch to the On position. If
the compass/temperature data is not currently being
displayed, momentarily depress and release the C/T
push button to reach the compass/temperature dis-
play.
(3) Depress the Reset push button and hold the
button down until ªVARIANCE = XXº appears in the
display. This takes about five seconds.
(4) Release the Reset push button. ªVARIANCE
=XX º will remain in the display. ªXXº equals the cur-
rent variance zone setting.
(5) Momentarily depress and release the Step push
button to step through the zone numbers, until the
zone number for your geographic location appears in
the display.
(6) Momentarily depress and release the Reset
push button to enter the displayed zone number into
the EVIC module memory.
(7) Confirm that the correct directions are now
indicated by the compass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the screw that secures the front of the
overhead console to the front of the overhead console
retainer bracket.
(3) Insert the fingertips of both hands between the
headliner and the sides of the overhead console hous-
ing in the area near the reading and courtesy lamps.
(4) Pull downward on the sides of the overhead
console housing firmly and evenly to disengage the
two snap clips that secure the rear of the unit from
their receptacles in the overhead console retainer
bracket.
(5) Lower the overhead console from the headliner
far enough to access the wire harness connectors.
WJMESSAGE SYSTEMS 8M - 5
OVERHEAD CONSOLE (Continued)
Page 489 of 2199
(6) Disconnect the roof wire harness connectors
from the Electronic Vehicle Information Center con-
nector receptacle, the reading and courtesy lamp wire
harness connector and, if the vehicle is so equipped,
from the back of the power sunroof switch.
(7) Remove the overhead console from the head-
liner.
INSTALLATION
(1) Position the overhead console near the mount-
ing location on the headliner.
(2) Reconnect the roof wire harness connectors to
the Electronic Vehicle Information Center connector
receptacle, the reading and courtesy lamp wire har-
ness connector and, if the vehicle is so equipped, to
the back of the power sunroof switch.
(3) Align the two snap clips on the rear of the
overhead console housing with their receptacles in
the overhead console retainer bracket.
(4) Push upward firmly and evenly on the sides of
the overhead console housing over both of the snap
clip locations until each of the two snap clips is fully
engaged with its receptacle in the overhead console
retainer bracket.
(5) Install and tighten the screw that secures the
front of the overhead console housing to the overhead
console retainer bracket. Tighten the screw to 1.2
N´m (10 in. lbs.).
(6) Reconnect the battery negative cable.
SPECIAL TOOLS
OVERHEAD CONSOLE SYSTEMS
ELECTRONIC VEHICLE INFO
CENTER
DESCRIPTION
The Electronic Vehicle Information Center (EVIC)
is located in the overhead console on models
equipped with this option. Three versions of the
EVIC module are available on the Grand Cherokee.
These three versions are identical except that some
models include an integral three-push button Univer-
sal Transmitter transceiver and/or Tire Pressure
Monitoring System (TPM). All three EVIC modules
feature a large Vacuum Fluorescent Display (VFD)
screen for displaying information, and back-lit push
buttons function switches labeled C/T (compass/tem-
perature), RESET, STEP, and MENU. The VFD
screen can also display a vehicle graphic that is used
Fig. 4 Variance Settings
Degaussing Tool 6029
8M - 6 MESSAGE SYSTEMSWJ
OVERHEAD CONSOLE (Continued)
Page 543 of 2199
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag. When carrying a non-deployed airbag,
the trim cover or airbag cushion side of the unit
should be pointed away from the body to minimize
injury in the event of an accidental deployment. If
the airbag unit is placed on a bench or any other sur-
face, the trim cover or airbag cushion side of the unit
should be face up to minimize movement in the event
of an accidental deployment. In addition, the supple-
mental restraint system should be disarmed when-
ever any steering wheel, steering column, driver
airbag, passenger airbag, front impact sensor, side
impact sensor, side curtain airbag, or instrument
panel components require diagnosis or service. Fail-
ure to observe this warning could result in accidental
airbag deployment and possible personal injury.
All damaged, faulty or non-deployed airbags which
are replaced on vehicles are to be handled and dis-
posed of properly. If an airbag unit is faulty or dam-
aged and non-deployed, refer to the Hazardous
Substance Control System for proper disposal. Dis-
pose of all non-deployed and deployed airbags in a
manner consistent with state, provincial, local and
federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags must be stored in their original, special
container until they are used for service. Also, they
must be stored in a clean, dry environment; away
from sources of extreme heat, sparks, and high elec-
trical energy. Always place or store any airbag on a
surface with its trim cover or airbag cushion side fac-ing up, to minimize movement in case of an acciden-
tal deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the instrument panel top pad must be
replaced. If a side curtain airbag has been deployed,
the complete airbag unit, the headliner, as well as
the upper A, B, C and D-pillar trim must be replaced.
These components are not intended for reuse and
will be damaged or weakened as a result of a supple-
mental restraint deployment, which may or may not
be obvious during a visual inspection.
The passenger airbag mounting points on the
instrument panel structural duct must be closely
inspected for damage, and the instrument panel
assembly replaced if structural duct damage is evi-
dent. On vehicles with an optional sunroof, the sun-
roof drain tubes and hoses must be closely inspected
following a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the front and side impact sensors be
closely inspected and restored to their original condi-
tions following any vehicle impact damage. Because
the ACM and each impact sensor are used by the
supplemental restraint system to monitor or confirm
the direction and severity of a vehicle impact,
improper orientation or insecure fastening of these
components may cause airbags not to deploy when
required, or to deploy when not required.
All other vehicle components should be closely
inspected following any supplemental restraint
deployment, but are to be replaced only as required
by the extent of the visible damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used and
all potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
8O - 6 RESTRAINTSWJ
RESTRAINTS (Continued)
Page 576 of 2199
SIDE CURTAIN AIRBAG
DESCRIPTION
Optional side curtain airbags are available for this
model when it is also equipped with dual front air-
bags. These airbags are passive, inflatable, Supple-
mental Restraint System (SRS) components, and
vehicles with this equipment can be readily identified
by a molded identification trim button with the ªSRS
- AIRBAGº logo located on the headliner above each
B-pillar (Fig. 42). This system is designed to reduce
injuries to the vehicle occupants in the event of a
side impact collision.
Vehicles equipped with side curtain airbags have
two individually controlled curtain airbag units.
These airbag units are concealed and mounted above
the headliner where they are each secured to one of
the roof side rails (Fig. 43). Each folded airbag cush-
ion is contained within a long extruded plastic chan-
nel that extends along the roof rail from the A-pillar
at the front of the vehicle to just behind the C-pillar
at the rear of the vehicle. One tether extends down
the A-pillar from the front of the airbag cushion, and
a second tether extends to the roof rail above the
D-pillar. The ends of these tethers are secured to
slots in the sheet metal with metal hooks retained by
plastic anchor clips.
The hybrid-type inflator for each airbag is secured
to the roof rail at the rear of the airbag unit between
the C-pillar and the D-pillar, and is connected to the
airbag cushion by a long tubular manifold. The infla-
tor bracket and the extruded airbag cushion channel
are secured with both plastic push-in fasteners and
screws to the roof rail. A dedicated two-wire take out
and connector of the body wire harness is routed for-
ward from the D-pillar to the airbag inflator.The side curtain airbag unit cannot be adjusted or
repaired and must be replaced if deployed, faulty, or
in any way damaged. Once a side curtain airbag has
been deployed, the complete airbag unit, the head-
liner, the upper A, B, and C-pillar trim, and all other
visibly damaged components must be replaced.
OPERATION
Each side curtain airbag is deployed individually
by an electrical signal generated by the Airbag Con-
trol Module (ACM) to which it is connected through
left or right curtain airbag line 1 and line 2 (or
squib) circuits. The hybrid-type inflator assembly for
each airbag contains a small canister of highly com-
pressed gas. When the ACM sends the proper electri-
cal signal to the airbag inflator, the electrical energy
creates enough heat to ignite chemical pellets within
the inflator. Once ignited, these chemicals burn rap-
idly and produce the pressure necessary to rupture a
containment disk in the pressurized gas canister. The
inflator and gas canister are sealed and connected to
a tubular manifold so that all of the released inert
gas is directed into the folded side curtain airbag
cushion, causing the cushion to inflate.
As the airbag cushion inflates it will drop down
from the roof rail between the edge of the headliner
and the side glass/body pillars to form a curtain-like
cushion to protect the vehicle occupants during a side
impact collision. The front and rear tethers keep the
side curtain bag taut, thus ensuring that the bag will
deploy in the proper position. Following the airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through the loose weave of the
cushion fabric, and the deflated cushion hangs down
loosely from the roof rail.
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
Fig. 42 SRS Logo
WJRESTRAINTS 8O - 39
Page 578 of 2199
(7) Remove the nine screws that secure the side
curtain airbag channel and inflator mounting bracket
to the spring nuts in the roof side rail.
(8) Grasp the extruded plastic channel of the side
curtain airbag firmly and pull it straight away from
the body far enough to disengage all three plastic
push-in fasteners that secure it to the locating holes
in the roof side rail.
(9) Grasp the inflator of the side curtain airbag
firmly and pull it straight away from the body far
enough to disengage the push-in fastener that
secures it to the locating hole in the roof side rail.
(10) Remove the side curtain airbag from the vehi-
cle as a unit.
Fig. 44 Side Curtain Airbag Inflator
1 - BODY WIRE HARNESS
2 - D-PILLAR
3 - REAR TETHER
4 - INFLATOR
Fig. 45 Side Curtain Airbag Remove/Install
1 - NUT (9)
2 - REAR TETHER
3 - SCREW (9)
4 - INFLATOR5 - MANIFOLD
6 - PUSH-IN FASTENER (4)
7 - CHANNEL
8 - FRONT TETHER
WJRESTRAINTS 8O - 41
SIDE CURTAIN AIRBAG (Continued)
Page 579 of 2199
INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.(2) Align the push-in fastener that secures the
inflator of the side curtain airbag to the locating hole
in the roof side rail and, using hand pressure, push
firmly on the retainer until it is fully seated (Fig. 45).
(3) Align the three push-in fasteners that secure
the extruded plastic channel of the side curtain air-
bag to the locating holes in the roof side rail and,
using hand pressure, push firmly on each retainer
until it is fully seated.
(4) Install and tighten the nine screws that secure
the side curtain airbag channel and inflator mount-
ing bracket to the spring nuts in the roof side rail.
Tighten the screws to 6 N´m (50 in. lbs.).
(5) Align the side curtain airbag front tether plas-
tic retainer with the hole in the upper A-pillar and,
using hand pressure, push firmly on the retainer
until it is fully seated.
(6) Engage the side curtain airbag front tether
hook and plastic retainer clip into the slot in the
lower A-pillar.
(7) Engage the side curtain airbag rear tether
hook and plastic retainer clip into the slot in the roof
rail near the D-pillar (Fig. 44).
(8) Reconnect the body wire harness connector for
the side curtain airbag inflator to the inflator connec-
tor receptacle.
(9) Reinstall the headliner into the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - INSTALLA-
TION).
(10) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
SIDE IMPACT SENSOR
DESCRIPTION
Two side impact sensors are used on this model
when it is equipped with the optional side curtain
airbags, one each for the left and right sides of the
vehicle (Fig. 46). These sensors are mounted
remotely from the bi-directional safing sensor that is
internal to the Airbag Control Module (ACM). The
side and front impact sensors are identical in con-
struction and calibration with the exception of the
right-hand and left-hand die cast aluminum mount-
ing brackets to which each front impact sensor is
secured with two screws. The side impact sensors are
secured with two screws to the base of the right and
left B-pillars just below the front seat belt retractors
and behind the lower B-pillar trim within the pas-
senger compartment.
8O - 42 RESTRAINTSWJ
SIDE CURTAIN AIRBAG (Continued)
Page 626 of 2199
the more frequently the RSM will send wipe com-
mands to the BCM to operate the front wiper system.
The RSM operates on battery current received
through a fuse in the Junction Block (JB) on a fused
B(+) circuit. This circuit is switched by the power
accessory (sunroof) delay relay in the JB so that the
RSM will operate whenever the relay is energized by
the BCM. The RSM receives ground at all times
through a take out of the left body wire harness with
an eyelet terminal that is secured by a ground screw
to the front seat crossmember on the floor panel
under the left front seat. It is important to note that
the default condition for the wiper system is auto-
matic wipers Off; therefore, if no message is received
from the RSM by the BCM for more than about five
seconds, the automatic wipers will be disabled and
the BCM will default the front wiper system opera-
tion to the low speed continuous wipe mode.
The RSM ground and battery current inputs can be
diagnosed using conventional diagnostic tools and
methods. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the RSM
internal circuitry, the BCM, the PCI data bus net-
work, or the electronic messages received and trans-
mitted by the RSM over the PCI data bus. The most
reliable, efficient, and accurate means to diagnose
the RSM requires the use of a DRBIIItscan tool.
Refer to the appropriate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Adjust the inside rear view mirror on the wind-
shield downward far enough to access the lower edge
of the Rain Sensor Module (RSM) trim cover (Fig.
15).
(3) Using a small thin-bladed screwdriver inserted
into the notch at the bottom of trim cover, gently prythe trim cover away from the windshield glass until
it unsnaps from the RSM.
(4) Using a small thin-bladed screwdriver, gently
pry the spring clips on each side of the RSM away
from the bracket on the windshield.
(5) Pull the RSM away from the bracket on the
windshield far enough to access and disconnect the
overhead wire harness connector for the module from
the module connector receptacle.
(6) Remove the RSM from above the inside rear
view mirror.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 15 Rain Sensor Module Remove/Install
1 - OVERHEAD CONSOLE
2 - REAR VIEW MIRROR CONNECTOR
3 - BRACKET
4 - REAR VIEW MIRROR BUTTON
5 - SPRING CLIP (2)
6 - RAIN SENSOR MODULE
7 - TRIM COVER
8 - WIRE HARNESS CONNECTOR
WJFRONT WIPERS/WASHERS 8R - 19
RAIN SENSOR MODULE (Continued)
Page 1874 of 2199
BODY
TABLE OF CONTENTS
page page
BODY
DIAGNOSIS AND TESTING
WATER LEAKS........................1
WIND NOISE..........................2
STANDARD PROCEDURE
STANDARD PROCEDURE - BODY
LUBRICATION.........................2
STANDARD PROCEDURE - DRILLING AND
WELDING............................3
SPECIFICATIONS
BODY LUBRICANTS....................3
SPECIFICATIONS - TORQUE.............4
SPECIAL TOOLS
BODY...............................4DECKLID/HATCH/LIFTGATE/TAILGATE........5
DOOR - FRONT.........................11
DOORS - REAR.........................19
EXTERIOR.............................25
HOOD.................................33
INSTRUMENT PANEL SYSTEM.............36
INTERIOR..............................69
PAINT.................................81
SEATS................................83
STATIONARY GLASS.....................93
SUNROOF.............................96
WEATHERSTRIP/SEALS..................105
BODY STRUCTURE.....................112
BODY
DIAGNOSIS AND TESTING
WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-
trifugal and gravitational force can cause water to
drip from a location away from the actual leak point,
making leak detection difficult. All body sealing
points should be water tight in normal wet-driving
conditions. Water flowing downward from the front of
the vehicle should not enter the passenger or luggage
compartment. Moving sealing surfaces will not
always seal water tight under all conditions. At
times, side glass or door seals will allow water to
enter the passenger compartment during high pres-
sure washing or hard driving rain (severe) condi-
tions. Overcompensating on door or glass
adjustments to stop a water leak that occurs under
severe conditions can cause premature seal wear and
excessive closing or latching effort. After completing
a repair, water test vehicle to verify leak has stopped
before returning vehicle to use.
VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing is necessary, refer to the appropriate section of
this group for proper procedures.
WATER LEAK TESTS
WARNING: DO NOT USE ELECTRIC SHOP LIGHTS
OR TOOLS IN WATER TEST AREA. PERSONAL
INJURY CAN RESULT.
When the conditions causing a water leak have
been determined, simulate the conditions as closely
as possible.
²If a leak occurs with the vehicle parked in a
steady light rain, flood the leak area with an open-
ended garden hose.
²If a leak occurs while driving at highway speeds
in a steady rain, test the leak area with a reasonable
velocity stream or fan spray of water. Direct the
spray in a direction comparable to actual conditions.
²If a leak occurs when the vehicle is parked on an
incline, hoist the end or side of the vehicle to simu-
late this condition. This method can be used when
the leak occurs when the vehicle accelerates, stops or
turns. If the leak occurs on acceleration, hoist the
front of the vehicle. If the leak occurs when braking,
hoist the back of the vehicle. If the leak occurs on left
turns, hoist the left side of the vehicle. If the leak
occurs on right turns, hoist the right side of the vehi-
cle. For hoisting recommendations refer to Group 0,
Lubrication and Maintenance, General Information
section.
WATER LEAK DETECTION
To detect a water leak point-of-entry, do a water
test and watch for water tracks or droplets forming
on the inside of the vehicle. If necessary, remove inte-
rior trim covers or panels to gain visual access to the
WJBODY 23 - 1