control panel JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

(4) Using an ohmmeter, check for continuity
between the pins of the wire harness connector while
pulling on the tailgate handle.
(5) If no continuity is found, replace the tailgate
handle assembly (Refer to 23 - BODY/DECKLID/
HATCH/LIFTGATE/TAILGATE/EXTERIOR HAN-
DLE - REMOVAL).
DOOR LOCK RELAY
DESCRIPTION
The power door lock system uses the following
relays for the front and rear passenger doors only:
²Driver door unlock relay
²Door lock relay
²Passenger Doors unlock relay
The tailgate uses outputs from the Body Control
Module (BCM).
The relays are electromechanical devices that
switch battery current to the door lock circuit when
the Body Control Module (BCM) grounds the relay
coil. These relays are located in the Junction Block
(JB). For complete circuit diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
The relays are a International Standards Organi-
zation (ISO) micro-relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The ISO micro-relay terminal functions
are the same as a conventional ISO relay. However,
the ISO micro-relay terminal pattern (or footprint) is
different, the current capacity is lower, and the phys-
ical dimensions are smaller than those of the conven-
tional ISO relay.
The relay cannot be repaired or adjusted and, if
faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor and three (two fixed and one movable) elec-
trical contacts. The movable (common feed) relay con-
tact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movable
contact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
DIAGNOSIS AND TESTING - DOOR LOCK
RELAY
The power lock relays (Fig. 4) are located in the
Junction Block (JB) under the instrument panel. For
complete circuit diagrams, refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove suspected faulty relay from the (JB).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If not OK, replace the faulty relay.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Reach up under instrument panel and remove
the relay from Junction Block (JB).
8N - 6 POWER LOCKSKJ
FLIP-UP GLASS RELEASE SWITCH (Continued)

Press and hold the transmitter UNLOCK button
for four to ten seconds. While pressing the UNLOCK
button in, press the LOCK button. Release both but-
tons.
This will toggle between Driver door first and
Unlock all doors function.
STANDARD PROCEDURE - RKE TRANSMITTER
PROGRAMING
New Remote Keyless Entry (RKE) transmitters can
be programed using the DRBIIItscan tool and the
proper Diagnostic Procedures manual. The DRBIIIt
scan tool can provide confirmation that the PCI data
bus is functional, and that all of the electronic mod-
ules are sending and receiving the proper messages
on the PCI data bus.
The following procedure can be used as long as one
functioning transmitter is available:
(1) Using the original transmitter, press the
UNLOCK button for 4 to 10 seconds.
(2) Without releasing the UNLOCK button, press
the PANIC button (within the 4 to 10 second inter-
val).
(3) Release both buttons.
(4) Press LOCK and UNLOCK simultaneously on
the original transmitter.
(5) Release both buttons.
(6) Press any button on the ORIGINAL transmit-
ter. A chime tone from the instrument cluster will
confirm the programming of the ORIGINAL trans-
mitter.
(7) On NEW transmitter, press LOCK and
UNLOCK simultaneously.
(8) Release both buttons.
(9) Press any button on the NEW transmitter. A
chime tone from the instrument cluster will confirm
the programming of the NEW transmitter.
(10) Up to four transmitters can be programed for
one vehicle.
SPECIFICATIONS - REMOTE KEYLESS ENTRY
TRANSMITTER
RANGE
Normal operation range is up to a distance of 3 to
7 meters (10 to 23 ft.) of the vehicle. Range may be
better or worse depending on the environment
around the vehicle.
TAILGATE CYLINDER LOCK
SWITCH
DESCRIPTION
The tailgate cylinder lock switch is integral to the
key lock cylinder inside the tailgate. The tailgate cyl-
inder lock switch is a normally-open momentary
switch that is hard wired directly to the Body Con-
trol Module (BCM), and closes a path to ground
through an internal resistor when the lock cylinder is
rotated to the unlock or lock position.
The tailgate cylinder lock switch cannot be
adjusted or repaired.
OPERATION
The tailgate cylinder lock switch is actuated when
the key is inserted in the lock cylinder and turned to
the unlock or lock position. The tailgate cylinder lock
switch closes a path to ground through an internal
resistor for the Body Control Module (BCM) when
the tailgate key lock cylinder is in the lock or unlock
position, and opens the ground path when the lock
cylinder is in the neutral position. The BCM reads
the switch status, then sends the proper switch sta-
tus messages to other electronic modules over the
Programmable Communications Interface (PCI) data
bus network. The tailgate cylinder lock switch unlock
status message is used by the BCM as an input for
Vehicle Theft Security System (VTSS) operation and
to tell the BCM to lock or unlock the tailgate. There
is no mechanical linkage between the tailgate key
cylinder and the latches.
DIAGNOSIS AND TESTING - TAILGATE
CYLINDER LOCK SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Remove tailgate trim panel (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(3) Disconnect tailgate cylinder lock switch har-
ness connector.
(4) Using a ohmmeter, test for resistances as
shown in the Tailgate Cylinder Lock Switch Table.
KJPOWER LOCKS 8N - 9
REMOTE KEYLESS ENTRY TRANSMITTER (Continued)

OPERATION
The power seat system receives battery current
through a fuse in the Power Distribution Center
(PDC) and a circuit breaker in the Junction Block,
regardless of the ignition switch position.
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the appropri-
ate power seat track adjuster motor. The selected
adjuster motor operates to move the seat track
through its drive unit in the selected direction until
the switch is released, or until the travel limit of the
seat track is reached. When the switch is moved in
the opposite direction, the battery feed and ground
path to the motor are reversed through the switch
contacts. This causes the adjuster motor to run in the
opposite direction.
Refer to the owner's manual in the vehicle glove
box for more information on the features, use and
operation of the power seat system.
DIAGNOSIS AND TESTING - POWER SEATS
Before any testing of the power seat system is
attempted, the battery should be fully-charged and
all wire harness connections and pins cleaned and
tightened to ensure proper continuity and grounds.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and joint connector location views for the var-
ious wire harness connectors, splices and grounds.
(1) If all power seats are inoperative, check the
automatic resetting circuit breaker in the Junction
Block. (Refer to 8 - ELECTRICAL/POWER DISTRI-
BUTION/CIRCUIT BREAKER - DIAGNOSIS AND
TESTING).
(2) With the dome lamp on, apply the power seat
switch in the direction of the failure.
(3) If the dome lamp dims, the seat or the power
seat track may be jammed. Check under and behind
the seat for binding or obstructions.
(4) If the dome lamp does not dim, proceed with
testing of the individual power seat system compo-
nents and circuits.
SEAT TRACK
DESCRIPTION
The six-way power seat option includes a power
seat track assembly located under each front seat
(Fig. 2). The power seat track assembly replaces the
standard manually operated seat tracks. The lower
half of the power seat track is secured at the frontwith two bolts to the floor panel seat cross member,
and at the rear with one bolt and one nut to the floor
panel. Four bolts secure the bottom of the seat cush-
ion frame to the upper half of the power seat track
unit.
The power seat track assembly cannot be repaired,
and is serviced only as a complete assembly. If any
component in this assembly is faulty or damaged, the
entire power seat track must be replaced.
OPERATION
The power seat track unit includes three reversible
electric motors that are secured to the upper half of
the track unit. Each motor moves the seat adjuster
through a combination of worm-drive gearboxes and
screw-type drive units. Each of the three driver side
power seat track motors also has a position potenti-
ometer integral to the motor assembly, which elec-
tronically monitors the motor position.
The front and rear of the seat are operated by two
separate vertical adjustment motors. These motors
can be operated independently of each other, tilting
the entire seat assembly forward or rearward; or,
they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. The third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
Fig. 2 Power Seat Track - Typical
1 - POWER SEAT ADJUSTER AND MOTORS
2 - SEAT CUSHION FRAME
3 - POWER SEAT TRACK ASSEMBLY
KJPOWER SEATS 8N - 15
POWER SEATS (Continued)

POWER WINDOWS
TABLE OF CONTENTS
page page
POWER WINDOWS
DESCRIPTION.........................21
OPERATION...........................21
DIAGNOSIS AND TESTING - POWER
WINDOWS...........................21
WINDOW MOTOR
REMOVAL.............................22WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW
SWITCH............................22
REMOVAL.............................23
INSTALLATION.........................23
POWER WINDOWS
DESCRIPTION
The power window system allows each of the door
windows to be raised and lowered electrically by
actuating a switch on the center console. A master
switch on the front of the center console allows the
driver to raise or lower each of the passenger door
windows and to lock out the individual switches on
the rear of the center console from operation. The
power window system receives battery feed through
fuse 13 in the Power Distribution Center (PDC), only
when the ignition switch is in the RUN or ACCES-
SORY position.
OPERATION
WINDOW SWITCH
The power window switches control the battery
and ground feeds to the power window motors. Both
of the rear door power window switches receive their
battery and ground feeds through the circuitry of the
front window switch. When the power window lock-
out switch is in the Lock position, the battery feed
for the rear door window switches is interrupted.
WINDOW MOTOR
Front door window lift motors use permanent type
magnets. The B+ and ground applied at the motor
terminal pins will cause the motor to rotate in one
direction. Reversing current through the motor ter-
minals will cause the motor to rotate in the opposite
direction.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
DIAGNOSIS AND TESTING - POWER
WINDOWS
WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to the front switch.
(1) Remove the power window switch and bezel
(Refer to 8 - ELECTRICAL/POWER WINDOWS/
POWER WINDOW SWITCH - REMOVAL).
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition to the ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 14 of the window switch harness connector.
Touch the test light probe to Pin 10.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If the lamp does not illuminate, first check fuse
13 in the Power Distribution Center (PDC). If fuse 13
is OK, then check for a broken wire.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
POWER WINDOW MOTOR TEST
If the power window motor is receiving proper cur-
rent and ground and does not operate, proceed with
motor test. Refer to the appropriate wiring informa-
tion. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
details of wire harness routing and retention, connec-
tor pin-out information and location views for the
various wire harness connectors, splices and grounds.
(1) Remove front door trim panel as necessary to
gain access to power window motor wire connector
KJPOWER WINDOWS 8N - 21

An occupant restraint system is standard factory-
installed safety equipment on this model. Available
occupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
ACTIVE RESTRAINTS The active restraints for
this model include:
²Front Seat Belts- Both front seating positions
are equipped with three-point seat belt systems
employing a lower B-pillar mounted inertia latch-
type retractor, height-adjustable upper B-pillar
mounted turning loops, a traveling lower seat belt
anchor secured to the outboard side of the seat
frame, and a traveling end-release seat belt buckle
secured to the inboard side of the seat frame. Both
front seat belt buckles include an integral Hall-effect
seat belt switch that detects whether its respective
seat belt has been fastened.
²Rear Seat Belts- All three rear seating posi-
tions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type retractor, a
fixed position upper C-pillar mounted turning loop,
and a fixed lower seat belt anchor secured to the
floor panel. The rear seat center seating position belt
has an inertia latch-type retractor that is integral to
the rear seat back panel, and a cable from the seat
back latch locks the center belt retractor spool unless
the seat back is fully latched. The rear seat center
seating position belt lower anchor is secured to the
floor panel. All three rear seat belts have fixed end-
release seat belt buckles secured to the floor panel, a
single buckle unit on the right side and a double
buckle unit on the left side.
²Child Seat Tether Anchors- All vehicles are
equipped with three, fixed-position, child seat tether
anchors. Two anchors are integral to the back of the
right rear seat back panel, and one is integral to the
left rear seat back panel.
PASSIVE RESTRAINTS The passive restraints
available for this model include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
into the passenger airbag door on the instrument
panel above the glove box (Fig. 2). Vehicles with the
airbag system can also be identified by the airbag
indicator, which will illuminate in the instrument
cluster for about seven seconds as a bulb test eachtime the ignition switch is turned to the On position.
A pyrotechnic-type seat belt tensioner is integral to
the driver side front seat belt retractor mounted on
the lower B-pillar of all models equipped with dual
front airbags.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag system
is a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel, below the center of the instrument panel.
²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Front Impact Sensor- Two front impact sen-
sors are used on vehicles equipped with dual front
airbags, one left side and one right side. One sensor
Fig. 2 SRS Logo
KJRESTRAINTS 8O - 3
RESTRAINTS (Continued)

is located on the back side of each vertical member of
the radiator support.
²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the passen-
ger airbag door on the instrument panel above the
glove box on the passenger side of the vehicle.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Seat Belt Tensioner- The seat belt tensioner
is integral to the driver side front seat belt retractor
unit on vehicles equipped with dual front airbags.
²Side Impact Airbag Control Module-Two
Side Impact Airbag Control Modules (SIACM) are
used on vehicles with the optional side curtain air-
bags, one left side and one right side. One SIACM is
located behind the B-pillar trim near the base of each
B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to just beyond the C-pillar.
The ACM, both SIACMs, and the EMIC each con-
tain a central processing unit and programming that
allow them to communicate with each other using
the Programmable Communication Interface (PCI)
data bus network. This method of communication is
used by the ACM for control of the airbag indicator
on all models equipped with dual front airbags.
(Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/COMMUNICATION - DESCRIP-
TION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS The primary passenger
restraints in this or any other vehicle are the stan-
dard equipment factory-installed seat belts. Seat
belts are referred to as an active restraint because
the vehicle occupants are required to physically fas-ten and properly adjust these restraints in order to
benefit from them. See the owner's manual in the
vehicle glove box for more information on the fea-
tures, use and operation of all of the factory-installed
active restraints.
PASSIVE RESTRAINTS The passive restraints
system is referred to as a supplemental restraint sys-
tem because they were designed and are intended to
enhance the protection for the vehicle occupants of
the vehicleonlywhen used in conjunction with the
seat belts. They are referred to as passive systems
because the vehicle occupants are not required to do
anything to make them operate; however, the vehicle
occupants must be wearing their seat belts in order
to obtain the maximum safety benefit from the facto-
ry-installed supplemental restraint systems.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Airbag Control Module (ACM) and, on vehicles
equipped with the side curtain airbags, both Side
Impact Airbag Control Modules (SIACM). An airbag
indicator in the ElectroMechanical Instrument Clus-
ter (EMIC) illuminates for about seven seconds as a
bulb test each time the ignition switch is turned to
the On or Start positions. Following the bulb test,
the airbag indicator is turned on or off by the ACM
to indicate the status of the supplemental restraint
system. If the airbag indicator comes on at any time
other than during the bulb test, it indicates that
there is a problem in the supplemental restraint sys-
tem electrical circuits. Such a problem may cause air-
bags not to deploy when required, or to deploy when
not required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM or the SIACM signals
the inflator unit of the airbag module to deploy the
airbag. The seat belt tensioner is provided with a
deployment signal by the ACM in conjunction with
the driver airbag. During a frontal vehicle impact,
the knee blockers work in concert with properly fas-
tened and adjusted seat belts to restrain both the
driver and the front seat passenger in the proper
position for an airbag deployment. The knee blockers
also absorb and distribute the crash energy from the
driver and the front seat passenger to the structure
of the instrument panel. The seat belt tensioner
removes the slack from the driver side front seat belt
to provide further assurance that the driver is prop-
erly positioned and restrained for an airbag deploy-
ment.
8O - 4 RESTRAINTSKJ
RESTRAINTS (Continued)

WARNING: THE FASTENERS, SCREWS, AND
BOLTS ORIGINALLY USED FOR THE RESTRAINT
SYSTEM COMPONENTS HAVE SPECIAL COATINGS
AND ARE SPECIFICALLY DESIGNED FOR THE
RESTRAINT SYSTEM. THEY MUST NEVER BE
REPLACED WITH ANY SUBSTITUTES. ANY TIME A
NEW FASTENER IS NEEDED, REPLACE IT WITH
THE CORRECT FASTENERS PROVIDED IN THE
SERVICE PACKAGE OR SPECIFIED IN THE
DAIMLERCHRYSLER MOPAR PARTS CATALOG.
WARNING: WHEN A STEERING COLUMN HAS AN
AIRBAG UNIT ATTACHED, NEVER PLACE THE COL-
UMN ON THE FLOOR OR ANY OTHER SURFACE
WITH THE STEERING WHEEL OR AIRBAG UNIT
FACE DOWN.
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM
Proper diagnosis and testing of the supplemental
restraint system components, the PCI data bus, the
data bus message inputs to and outputs from the
ElectroMechanical Instrument Cluster (EMIC), the
Airbag Control Module (ACM), or the Side Impact
Airbag Control Module (SIACM) as well as the
retrieval or erasure of a Diagnostic Trouble Code
(DTC) from the ACM or SIACM requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL RESTRAINTS
At no time should any source of electricity be per-
mitted near the inflator on the back of a non-de-
ployed airbag or seat belt tensioner. When carrying a
non-deployed airbag, the trim cover or airbag cushion
side of the unit should be pointed away from the
body to minimize injury in the event of an accidental
deployment. If the airbag unit is placed on a bench or
any other surface, the trim cover or airbag cushion
side of the unit should be face up to minimize move-
ment in the event of an accidental deployment. When
handling a non-deployed seat belt tensioner, take
proper care to keep fingers out from under the
retractor cover and away from the seat belt webbing
where it exits from the retractor cover. In addition,
the supplemental restraint system should be dis-
armed whenever any steering wheel, steering col-
umn, seat belt tensioner, driver airbag, passenger
airbag, front impact sensor, side curtain airbag, or
instrument panel components require diagnosis or
service. Failure to observe this warning could result
in accidental airbag deployment and possible per-
sonal injury.
All damaged, faulty or non-deployed airbags and
seat belt tensioners which are replaced on vehicles
are to be handled and disposed of properly. If an air-
bag or seat belt tensioner unit is faulty or damaged
and non-deployed, refer to the Hazardous Substance
Control System for proper disposal. Dispose of all
non-deployed and deployed airbags and seat belt ten-
sioners in a manner consistent with state, provincial,
local and federal regulations.
SUPPLEMENTAL RESTRAINT STORAGE
Airbags and seat belt tensioners must be stored in
their original, special container until they are used
for service. Also, they must be stored in a clean, dry
environment; away from sources of extreme heat,
sparks, and high electrical energy. Always place or
store any airbag on a surface with its trim cover or
airbag cushion side facing up, to minimize movement
in case of an accidental deployment.
STANDARD PROCEDURE - SERVICE AFTER A
SUPPLEMENTAL RESTRAINT DEPLOYMENT
Any vehicle which is to be returned to use follow-
ing a supplemental restraint deployment, must have
the deployed restraints replaced. In addition, if the
driver airbag has been deployed, the clockspring
must be replaced. If the passenger airbag is
deployed, the passenger airbag door and both passen-
ger airbag mounting brackets must be replaced. If a
side curtain airbag has been deployed, the complete
8O - 6 RESTRAINTSKJ
RESTRAINTS (Continued)

airbag unit, the headliner, as well as the upper A, B,
and C-pillar trim must be replaced. These compo-
nents are not intended for reuse and will be damaged
or weakened as a result of a supplemental restraint
deployment, which may or may not be obvious during
a visual inspection.
On vehicles with an optional sunroof, the sunroof
drain tubes and hoses must be closely inspected fol-
lowing a side curtain airbag deployment. It is also
critical that the mounting surfaces and/or mounting
brackets for the Airbag Control Module (ACM), Side
Impact Airbag Control Module (SIACM), and front
impact sensors be closely inspected and restored to
their original conditions following any vehicle impact
damage. Because the ACM, SIACM, and each front
impact sensor are used by the supplemental restraint
system to monitor or confirm the direction and sever-
ity of a vehicle impact, improper orientation or inse-
cure fastening of these components may cause
airbags not to deploy when required, or to deploy
when not required. All other vehicle components
should be closely inspected following any other sup-
plemental restraint deployment, but are to be
replaced only as required by the extent of the visible
damage incurred.
AIRBAG SQUIB STATUS
Multistage airbags with multiple initiators (squibs)
must be checked to determine that all squibs were
used during the deployment event. The driver and
passenger airbags in this model are deployed by elec-
trical signals generated by the Airbag Control Mod-
ule (ACM) through the driver or passenger squib 1
and squib 2 circuits to the two initiators in the air-
bag inflators. Typically, both initiators are used andall potentially hazardous chemicals are burned dur-
ing an airbag deployment event. However, it is possi-
ble for only one initiator to be used due to an airbag
system fault; therefore, it is always necessary to con-
firm that both initiators have been used in order to
avoid the improper handling or disposal of poten-
tially live pyrotechnic or hazardous materials. The
following procedure should be performed using a
DRBIIItscan tool to verify the status of both airbag
squibs before either deployed airbag is removed from
the vehicle for disposal.
CAUTION: Deployed front airbags having two initia-
tors (squibs) in the airbag inflator may or may not
have live pyrotechnic material within the inflator. Do
not dispose of these airbags unless you are sure of
complete deployment. Refer to the Hazardous Sub-
stance Control System for proper disposal proce-
dures. Dispose of all non-deployed and deployed
airbags in a manner consistent with state, provin-
cial, local, and federal regulations.
(1) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column.
(2) Turn the ignition switch to the On position.
(3) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
Using the active DTC information, refer to theAir-
bag Squib Statustable to determine the status of
both driver and/or passenger airbag squibs.
AIRBAG SQUIB STATUS
IF the Active DTC is: Conditions Squib Status
Driver or Passenger Squib 1 openANDthe stored DTC minutes for both
Driver or Passenger squibs are within 15
minutes of each otherBoth Squib 1 and 2
were used.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDthe stored DTC minutes for Driver or
Passenger Squib 2 open is GREATER than
the stored DTC minutes for Driver or
Passenger Squib 1 by 15 minutes or moreSquib 1 was used;
Squib 2 is live.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDthe stored DTC minutes for Driver or
Passenger Squib 1 open is GREATER than
the stored DTC minutes for Driver or
Passenger Squib 2 by 15 minutes or moreSquib 1 is live; Squib
2 was used.
Driver or Passenger Squib 2 open
Driver or Passenger Squib 1 openANDDriver or Passenger Squib 2 open is
NOT an active codeSquib 1 was used;
Squib 2 is live.
Driver or Passenger Squib 2 openANDDriver or Passenger Squib 1 open is
NOT an active codeSquib 1 is live; Squib
2 was used.
KJRESTRAINTS 8O - 7
RESTRAINTS (Continued)

Ifnone of the Driver or Passenger Squib 1 or 2
open are active codes, the status of the airbag squibs
is unknown. In this case the airbag should be han-
dled and disposed of as if the squibs were both live.
CLEANUP PROCEDURE
Following a supplemental restraint deployment,
the vehicle interior will contain a powdery residue.
This residue consists primarily of harmless particu-
late by-products of the small pyrotechnic charge that
initiates the propellant used to deploy a supplemen-
tal restraint. However, this residue may also contain
traces of sodium hydroxide powder, a chemical
by-product of the propellant material that is used to
generate the inert gas that inflates the airbag. Since
sodium hydroxide powder can irritate the skin, eyes,
nose, or throat, be sure to wear safety glasses, rubber
gloves, and a long-sleeved shirt during cleanup (Fig.
3).
WARNING: IF YOU EXPERIENCE SKIN IRRITATION
DURING CLEANUP, RUN COOL WATER OVER THE
AFFECTED AREA. ALSO, IF YOU EXPERIENCE IRRITA-
TION OF THE NOSE OR THROAT, EXIT THE VEHICLE
FOR FRESH AIR UNTIL THE IRRITATION CEASES. IF
IRRITATION CONTINUES, SEE A PHYSICIAN.
(1) Begin the cleanup by using a vacuum cleaner
to remove any residual powder from the vehicle inte-
rior. Clean from outside the vehicle and work your
way inside, so that you avoid kneeling or sitting on a
non-cleaned area.
(2) Be certain to vacuum the heater and air condi-
tioning outlets as well (Fig. 4). Run the heater and
air conditioner blower on the lowest speed setting
and vacuum any powder expelled from the outlets.
CAUTION: Deployed front airbags having two initiators
(squibs) in the airbag inflator may or may not have livepyrotechnic material within the inflator. Do not dispose
of these airbags unless you are sure of complete
deployment. Refer to AIRBAG SQUIB STATUS . Refer
to the Hazardous Substance Control System for
proper disposal procedures. Dispose of all non-de-
ployed and deployed airbags in a manner consistent
with state, provincial, local, and federal regulations.
(3) Next, remove the deployed supplemental
restraints from the vehicle. Refer to the appropriate
service removal procedures.
(4) You may need to vacuum the interior of the
vehicle a second time to recover all of the powder.
STANDARD PROCEDURE - VERIFICATION TEST
The following procedure should be performed using
a DRBIIItscan tool to verify proper supplemental
restraint system operation following the service or
replacement of any supplemental restraint system
component.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 3 Wear Safety Glasses and Rubber Gloves -
Typical
Fig. 4 Vacuum Heater and A/C Outlets - Typical
8O - 8 RESTRAINTSKJ
RESTRAINTS (Continued)

(1) During the following test, the battery negative
cable remains disconnected and isolated, as it was
during the airbag component removal and installa-
tion procedures.
(2) Be certain that the DRBIIItscan tool contains
the latest version of the proper DRBIIItsoftware.
Connect the DRBIIItto the 16-way Data Link Con-
nector (DLC). The DLC is located on the driver side
lower edge of the instrument panel, outboard of the
steering column (Fig. 5).
(3) Turn the ignition switch to the On position and
exit the vehicle with the DRBIIItscan tool.
(4) Check to be certain that nobody is in the vehi-
cle, then reconnect the battery negative cable.
(5) Using the DRBIIIt, read and record the active
(current) Diagnostic Trouble Code (DTC) data.
(6) Next, use the DRBIIItto read and record any
stored (historical) DTC data.
(7) If any DTC is found in Step 5 or Step 6, refer
to the appropriate diagnostic information.
(8) Use the DRBIIItto erase the stored DTC data.
If any problems remain, the stored DTC data will not
erase. Refer to the appropriate diagnostic informa-
tion to diagnose any stored DTC that will not erase.
If the stored DTC information is successfully erased,
go to Step 9.
(9) Turn the ignition switch to the Off position for
about fifteen seconds, and then back to the On posi-
tion. Observe the airbag indicator in the instrument
cluster. It should illuminate for six to eight seconds,and then go out. This indicates that the supplemen-
tal restraint system is functioning normally and that
the repairs are complete. If the airbag indicator fails
to light, or lights and stays on, there is still an active
supplemental restraint system fault or malfunction.
Refer to the appropriate diagnostic information to
diagnose the problem.
AIRBAG CONTROL MODULE
DESCRIPTION
The Airbag Control Module (ACM) is also some-
times referred to as the Occupant Restraint Control-
ler (ORC) (Fig. 6). The ACM is secured with two long
screws within a tray-like stamped steel mounting
bracket welded onto the top of the floor panel trans-
mission tunnel forward of the instrument panel cen-
ter support bracket and below the instrument panel
center stack in the passenger compartment of the
vehicle.
Concealed within a hollow in the center of the die
cast aluminum ACM housing is the electronic cir-
cuitry of the ACM which includes a microprocessor,
an electronic impact sensor, an electromechanical saf-
ing sensor, and an energy storage capacitor. A
stamped metal cover plate is secured to the bottom of
the ACM housing with four screws to enclose and
protect the internal electronic circuitry and compo-
nents. An arrow cast into the top of the ACM housing
near the front provides a visual verification of the
proper orientation of the unit, and should always be
pointed toward the front of the vehicle.
Fig. 5 16-Way Data Link Connector - Typical
1 - 16±WAY DATA LINK CONNECTOR
2 - BOTTOM OF INSTRUMENT PANEL
Fig. 6 Airbag Control Module
1 - AIRBAG CONTROL MODULE
2 - ORIENTATION ARROW
3 - CONNECTOR RECEPTACLES
4 - MOUNTING HOLES
5 - GROUND LUG
KJRESTRAINTS 8O - 9
RESTRAINTS (Continued)